Pressure booster. Air Service Units Series Page. General 5.1. Pressure boosters ø Pressure boosters ø 40 c/w air pressure regulator 5.
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1 Series 17 Pressure booster Page General Pressure boosters ø 4 Pressure boosters ø 4 c/w air pressure regulator Pressure booster ø 63 Pressure booster ø 63 c/w air pressure regulator Pressure booster ø 1 Pressure booster ø 1 c/w air pressure regulator Accessories
2 Pressure Booster Series 17 GENERAL It is not unusual that, during some applications the thrust generated by a pneumatic cylinder is not sufficient for the specific purpose it has been designed for. In order to get over the problem, the working pressure may be increased to a maximum line pressure which normally is 6-7 bar; alternatively the problem is solved by an higher bore cylinder that suits the machine. Two size pressure boosters, with pressure ratio of 1-2, have been designed to avoid these problems. This device is utilizing the compressed air of the circuit where it is installed. CHAMBER 2 CHAMBER 3 CONSTRUCTION AND WORKG CHARACTERISTICS The working method is based on the pump effect of the four chambers cylinder as shown in fig. 1. Two chambers are alternatively compressing the air in the boost one, while the fourth one is discharging. By means of an internal circuit, the pressure booster keeps on pumping air till the down stream pressure reaches a value double the inlet pressure. In these circumstances there is a balance condition. CHAMBER 1 OUT CHAMBER 4 When the down stream pressure decreases, the pressure booster starts again its alternating cycle till a new balance condition is restored. The pressure booster can be furnished complete with pressure regulator installed on the inlet port for getting an accurate outlet pressure value. A wall mounting plate is also available. STRUCTIONS FOR STALLATION AND USE Do not exceed the suggested temperature and pressure values. It is advisable to install a small air tank after the pressure booster to avoid pressure pulsation effects. Discharge the down stream circuit before any maintenance operation as the inner circuit of the booster does not allow the down stream line discharge even if the inlet pressure drops down. MATENANCE Pressure booster has an average life of about 2 millions of valve cycles, depending on working conditions (every back stroke corresponds to one valve cycles ). A proper lubrication and filtration of air improve the life of pressure booster parts. It is advisable to protect the exhaust ports in environment. Replaceable spare seal kits are available. HOW TO CALCULATE THE REQUIRED TIME OF PRESSURE BOOSTER TO CREASE THE AIR PRESSURE A TANK WHOSE CAPACITY IS KNOWN. Operating Data : P2' = Tank initial pressure Filing time curve of 1 liters tank P2'' = Tank final pressure 2. V = Tank volume 1.6 PROCEDURE : 1) Calculate the ratio K between the initial pressure of the tank and the inlet pressure of the booster ( P2' / P1). 2) Calculate the ratio K between the final pressure of the tank and the inlet pressure of the booster ( P2'' / P1 ). 3) Locate the intersection point between the ratio K and the curve on filling time diagram related to the specific booster. Trace a vertical line from the above point and read the correspondent time T ( the example shows the ratio K =.8 and correspondent time of about 4.2 seconds ). 4) Repeat same procedure also for ratio K to get time T. ) Use the following formula T = (T"-T') V T to obtain the total time required to move the pressure P2' to P2'' of tank volume V. Ratio k (P2/P1) time (sec.) P1 = inlet pressure P2 = tank pressure.1
3 Pressure booster ø 1 Series 17 1 M OUT 468 Construction and working characteristics - Self operating pressure booster with pressure ratio of 1:2. - Automatic functioning: to operate the booster just connect it to compressed air line. - Body made with light alloy. - Barrel made of extruded and anodized aluminium. - Downstream circuit pressure is kept under pressure even in absence of inlet pressure. Boosted pressure P2 (bar) Flow rate curves Pa=7 bar Pa=6 bar Pa= bar Pa=4 bar Technical characteristics Flow (Nl/min.) Connections Working pressure range Max. ambient temperature Nominal orifice diameter Weight Assembling position Max. fittings torque G 1/2" 2-8 bar C ø 12 mm gr 12 Any 4 Nm Ratio K (P2/P1) 2, 1,6 1,2,8 Filling time curve 1 liters tank , Time (sec.) P1 = Inlet presure P2 = Tank pressure.6
4 Pressure booster ø 1 complete with pressure regulator Series 17 1 M OUT 468 Construction and working characteristics 14 Flow rate curves - Self operating pressure booster with pressure ratio of 1:2. - Automatic functioning: to operate the booster just connect it to compressed air line. - Body made with light alloy. - Barrel made of extruded and anodized aluminium. - Downstream circuit pressure is kept under pressure even in absence of inlet pressure. - Possibility to adjust the inlet pressure and conseguently the boosted pressure. Boosted pressure P2 (bar) Pa=6 bar Pa= bar Pa=4 bar Pa=7 bar Technical characteristics Flow (Nl/min.) Connections Working pressure range Max. ambient temperature Nominal orifice diameter Weight Assembling position Max. fittings torque G 1/2" 2-8 bar C ø 12 mm gr 126 Any 4 Nm Ratio K (P2/P1) 2, 1,6 1,2,8 Filling time curve 1 liters tank R, Time (sec.) P1 = Inlet presure P2 = Tank pressure.7
5 Accessories Series 17 Base complete with pressure reducer A øg D B C C A B øf D øe 17 _. BR 4 = Base complete with pressure reducer for ø 4 booster 63 = Base complete with pressure reducer for ø 63 booster 1 = Mount directly the pressure reducer Code 1732B.C DIMENSIONS CODE A B C D E F 174.BR G1/8" G1/8" 1763.BR G3/8" G3/8" Booster mounting plate E F 17 _. 2 4 = Mounting plate for ø 4 booster 63 = Mounting plate for ø 63 booster 1 = Use short foot bracket code 132../1F DIMENSIONS CODE A B C D E F F M8.8
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