Filter regulator. Accessory. Description. Symbol. B With bracket With round. Port size. (Without limit indicator) Body size.

Transcription

1 eries ow to Order opper, fluorine and silicon-free + Low particle generation il ote 1) ote 2) part no. lean series hread type Rc racket assembly ote ) ote 9) 1.0a 0.2a / ilter regulator ilter regulator ody size ote 1) rain guide is (applicable to size ), and (applicable to size and ). ote 2) rain guide is (applicable to size ), and (applicable to size and ) ort size 3/ 1/2 ody size ote 3) escription il ith bracket ith round ote 4) pressure (ithout limit indicator) / R ote 3) Optional parts are not assembled and are supplied loose at the time of shipment. ote 4) mounting screw is for size and, and for size. is 49 type. / R "" must always be selected. Option 1 ote 5) 2 ote ) R 0.02 to 0.2 a setting etal bowl ylon bowl escription etal bowl with level ith bowl guard rain guide rain guide on-relieving ame plate, caution plate ote ) for bowl, and pressure in imperial units (I, ) /-0 R ,, hen more than one specification is required, indicate in ascending alphanumeric order. ote 5) he only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 a or more. ote ) ithout a valve function. ote ) or thread type. his product is for overseas use only according to the new easurement Law. (he I unit type is provided for use in apan.) / tandard specifications odel luid roof pressure aximum operating pressure et pressure range connection port size Relief pressure mbient and fluid temperature ominal filtration rating rain capacity (cm 3 ) rain guide port size onstruction rease article generation grade (Refer to front matter pages 13 to 22 for details.) ombination filter regulator 1 2 R / /, 1 2 R / / / /-0,, 3/, 3/, 1/2 ir 1.5 a 1.0 a 0.05 to 0.5 a et pressure a (at relief flow rate of 0.1 l/min (R)) 5 to 0 (o freezing) 5 µm Relieving type : luorine grease : Lithium soap based grease : rade 1 : rade 1 ote ) ssembly includes a bracket and set nuts. ote 9) in part numbers for a pressure indicates a type of connection thread. o indication is necessary for R; however, indicate for. 2 / ith bracket Round pressure ith set nut 0.02 to 0.2 a setting etal bowl ylon bowl etal bowl with level ith bowl guard rain guide on-relieving type ame plate, caution plate for bowl, and pressure in imperial units (I, ) ith set nut (or panel mount) ombination available ombination not available combinations aries depending on the vailable only with thread

2 ilter regulator imensions rain racket tubing ø/4 port size in. clearance for maintenance exagon width across flats 14 anel fitting dimension late thickness /: ax. 3.5 ir cylinder Rotary actuator ir gripper to -0 rain racket tubing ø/4 connection port size in. clearance for maintenance exagon width across flats 1 anel fitting dimension late thickness /: ax. 3.5 /: ax. 5 irectional control valve low control ilter, ressure control imensions / / to -0 ith bowl guard etal bowl etal bowl etal bowl with level ittings & ubing odel / / / /-0 odel / / / /-0,, 3/, 3/, 1/2 ressure port size 0 tandard specifications ith pressure ith bowl guard etal bowl etal bowl with level specifications racket mounting size anel mount x 1 3 x x x 1.5 ir preparation ressure switch lean gas filter 3

3 eries ow to Order lean series opper, fluorine and silicon-free + Low particle generation part no. il ote 1) ote 2) racket assembly ote ) ote 9) ilter regulator ody size hread type Rc ote 1) rain guide is (applicable to size ), and (applicable to size and ). ote 2) rain guide is (applicable to size ), and (applicable to size and ). 1.0a 0.2a ith backflow mechanism ort size 3/ 1/2 / ody size / R ilter regulator with back flow mechanism ote 3) il ith round ote 4) pressure (ithout limit indicator) ith set nut (or panel mount) ote 3) Optional parts are not assembled and are supplied loose at the time of shipment. ote 4) mounting screw is for size and, and for size. / R "" must always be selected. Option 1 ote 5) 2 ote ) R ote ) 0.02 to 0.2 a setting etal bowl ylon bowl escription etal bowl with level ith bowl guard rain guide rain guide on-relieving type /-0 R ,, is 49 type. hen more than one specification is required, indicate in ascending alphanumeric order. ote 5) he only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 a or more. ote ) ithout a valve function. ote ) or thread type. his product is for overseas use only according to the new easurement Law. (he I unit type is provided for use in apan.). / odel luid roof pressure aximum operating pressure et pressure range connection port size Relief pressure mbient and fluid temperature ominal filtration rating rain capacity (cm 3 ) rain guide port size onstruction rease tandard specifications article generation grade (Refer to front matter pages 13 to 22 for details.) filter regulator ombination with backflow mechanism 1 2 R / /, 1 2 R / / / /-0,, 3/, 3/, 1/2 ir 1.5 a 1.0 a 0.05 to 0.5 a et pressure a (at relief flow rate of 0.1 l/min (R)) 5 to 0 (o freezing) 5 µm escription ith bracket Relieving type : luorine grease : Lithium soap based grease : rade 1 : rade 1 ote ) ssembly includes a bracket and set nuts. ote 9) in part numbers for a pressure indicates a type of connection thread. o indication is necessary for R; however, indicate for. 4 / ith bracket Round pressure ith set nut 0.02 to 0.2 a setting etal bowl ylon bowl etal bowl with level ith bowl guard rain guide on-relieving type ame plate, caution plate for bowl, and pressure in imperial units (I, ) ombination available ombination not available combinations aries depending on the vailable only with thread ame plate, caution plate for bowl, and pressure in imperial units (I, )

4 ilter regulator with back flow mechanism imensions rain racket tubing ø/4 port size learance for maintenance exagon width across flats 14 anel fitting dimension late thickness /: ax. 3.5 ir cylinder Rotary actuator ir gripper to -0 racket tubing ø/4 port size anel fitting dimension irectional control valve rain learance for maintenance exagon width across flats 1 late thickness /: ax. 3.5 /: ax. 5 low control ilter, ressure control imensions / / to -0 ith bowl guard etal bowl etal bowl etal bowl with level ittings & ubing odel /, /, 3/ /, 3/, 1/2 /-0 odel / / / /-0 ressure port size 0 tandard specifications ith pressure ith bowl guard etal bowl etal bowl with level specifications racket mounting size anel mount x 1 3 x x x 1.5 ir preparation ressure switch lean gas filter

5 .R. recautions 1 e sure to read before handling. arning esign 1. he standard bowl for the air filter and filter regulator are made of polycarbonate. o not use in an environment where they are exposed to or come in contact with organic solvents, chemicals, cutting oil, synthetic oil, ester based compressor oil, alkali, and thread lock solutions. 2. void applications where pressurized air is frequently introduced to and released from the standard bowl of an air filter, or filter regulator. It may cause the bowl to be damaged. se of a metal bowl is recommended for such applications. 3. Regulator and filter regulator e sure to install a safety device to prevent damage or malfunction of the outlet side components when the output pressure exceeds the set pressure value. aution 1. elect a that is suitable for desired purity by referring to the 's est neumatics catalog. 2. omponents cannot be used for applications that are outside the range of specifications. lease consult with when you anticipate using the component outside the range of its specifications (such as temperature and pressure). 3. ist separator and micro mist separator esign the system so that the mist separator and micro-mist separator are installed where there is less pulsation. pressure difference between internal and external pressure inside the element should be kept within 0.1 a, as exceeding this value can cause damage. arning 1. he grease (: luorine, : ineral) used on internal sliding parts and seals may run down to outlet side components. lease consult with if this is not desirable. 2. Regulator and filter regulator election 1) Residual pressure release (outlet pressure release) is not complete by releasing the inlet pressure. o release residual pressure, select a with a back flow mechanism. sing a without a back flow mechanism makes for inconsistent residual pressure release (i.e., residual pressure may or may not be released) depending upon the operating conditions. 2) lease contact if air will not be consumed in the system for a long period of time, or if the outlet side will be used with a sealed circuit and a balanced circuit, as this may cause the set pressure of the outlet side to fluctuate. 3) et the regulating pressure range for the outlet pressure of the regulator in a range that is 5% or less of the inlet pressure. If set to above 5%, the outlet pressure will be easily affected by fluctuations in the flow rate and inlet pressure, and become unstable. 4) safety margin is calculated into the maximum set pressure range appearing in the catalog's specification table. herefore, the outlet pressure may exceed the set pressure. 5) lease contact when a circuit requires relief sensitivity or setting accuracy with high precision. 4. Regulator and filter regulator ir consumption is 0.1 l/min (R) or less under standard specifications. lease consult with, if this value is not allowable. 00

6 .R. recautions 2 e sure to read before handling. aution ounting 1. o avoid reversed connections of the air inlet/outlet, make connections after confirming the "/" mark or arrows that indicate the direction of air flow. Reversed connections can cause malfunction. 2. omponents with a bowl, e.g., air filter, filter regulator must be installed vertically with the bowl downward so that faulty drain discharge and dripping can be verified. 3. nsure sufficient top, bottom, and front clearance for maintenance and operation of each component. Refer to the dimensions section for the minimum clearance for each component. 4. Regulator and filter regulator e sure to unlock the knob before adjusting the pressure and to lock it after the pressure is set. 5. rain piping 1) he drain guide bowl of a filter or filter regulator is not provided with a valve function to exhaust drainage. Install valves onto the drain guide before supplying air to discharge air and drainage. 2) hen piping the drain guide bowl of the filter or filter regulator, first secure the drain guide with a wrench. ailure to secure the drain guide may result in bowl damage. aution ir supply 1. hen there is excessive drainage Install the dryer or water separator (rain atch) before the air filter or filter regulator. djustment 1. Regulator and filter regulator 1) et the regulator while verifying the displayed values of the inlet and outlet pressure s. urning the knob excessively can cause damage to the internal parts. 2) o not use a tool on the pressure regulator knob as this can cause damage. It must be operated manually. 1. Regulator and filter regulator 1) e sure to check the inlet pressure before setting the outlet pressure. 2) he pressure included with regulators for 0.02 to 0.2 a setting is for up to 0.2 a only. o not apply pressure exceeding 0.2 a. It can damage the pressure. 3) o set the pressure using the knob, turn the knob in the direction that increases pressure and lock the knob after the pressure is set. If this is done in the direction that decreases pressure, the pressure may drop from the original set pressure. urning the knob clockwise increases the outlet pressure, and turning it counterclockwise reduces the pressure. 1. o screw piping materials into components, tighten with a recommended tightening torque while holding the female thread side. If the minimum tightening torque is not observed, this can cause a looseness and seal failure. On the other hand, excess tightening torque can cause damage to the thread. urthermore, tightening without holding the female thread side can cause damage due to the excess force that is applied directly to the piping bracket. Recommended tightening torque orque arning aution onnection thread arning to 9 12 to 14 iping 3/ 22 to 24 1/2 2 to 2 to nit: m 1 3 to 3 ir cylinder Rotary actuator ir gripper irectional control valve ittings & ubing lean gas filter ressure switch low control ilter, ressure control ir preparation 01

7 .R. recautions 3 e sure to read before handling. arning aintenance 1. hen disassembly or installation is required during the maintenance, repair, or replacement of a device, be sure to follow the instructions provided in the instruction manual or safety instructions in this catalog. 2. erform periodical inspections to detect any cracks, scratches, or other deterioration of the transparent resin bowl of the air filter and filter regulator. Replace with a new bowl or metal bowl when any kind of deterioration is found, otherwise this can cause damage. 3. erform periodical inspections to detect dirt on the transparent resin bowl of the air filter and filter regulator. hen you find dirt on any of the above devices, clean with a household neutral detergent. o not use other cleaning agents, otherwise this can cause damage. 4. ir filter 1) Replace the element every 2 years or when the pressure drop becomes 0.1 a, whichever comes first, to prevent damage to the element. 2) Release accumulated condensate periodically before it reaches the maximum capacity. ondensate that flows out to the outlet side can cause malfunctions. 5. ist separator and micro mist separator 1) Replace the element every 2 years or when the pressure drop becomes 0.1 a, whichever comes first, to prevent damage to the element. 2) Release accumulated condensate periodically before it reaches the maximum capacity. ondensate that flows out to the outlet side can cause malfunctions. aution 1. erform periodical inspections of the filter element and replace it as necessary. heck the element whenever the outlet pressure drops below normal or air does not flow smoothly during operation. 2. Regulator and filter regulator heck the sliding part or seat of the internal valve when a setting malfunction or relief leakage occur and temporary or emergency repairs need to be made. 02