TECHNICAL MANUAL OPERATOR, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL

Transcription

1 Operator PMCS 2-9 TECHNICAL MANUAL OPERATOR, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL TRAILER MOUNTED TYPE I MANIFOLD SERVICING UNIT (NSN ) AND TRAILER MOUNTED TYPE II MANIFOLD SERVICING UNIT (NSN ) AND OXYGEN BOOSTER PUMP (NSN ) CHARGING STATION Operation Under Usual 2-15 Conditions Unit PMCS 4-3 Unit Troubleshooting Procedures 4-4 Direct Support 5-1 Maintenance General Support 6-1 Maintenance Approved for public release; Distribution is unlimited HEADQUARTERS, DEPARTMENT OF THE ARMY 12 AUGUST 1992

2 TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY NO WASHINGTON, D.C, 12 AUGUST 1992 Operator, Unit, Direct Support, and General Support Maintenance Manual for TRAILER MOUNTED TYPE I MANIFOLD SERVICING UNIT (NSN ) AND TRAILER MOUNTED TYPE II MANIFOLD SERVICING UNIT (NSN ) AND OXYGEN BOOSTER PUMP (NSN ) CHARGING STATION REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual if you find any mistakes or if you know of a way to Improve the procedures, please let us know Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form , located in the back of this manual direct to: Commander, U S Army Troop Support Command, ATTN AMSTR-MMTS, 4300 Goodfellow Blvd., St. Louis, MO A reply will be furnished directly to you Approved for public release; Distribution is unlimited. TABLE OF CONTENTS Page CHAPTER 1 INTRODUCTION OVERVIEW Section I General Information Section II Equipment Description and Data Section III Principles of Operation CHAPTER 2 OPERATING INSTRUCTIONS OVERVIEW Section I Description and Use of Operator's Controls and Indicators Section II Operator Preventive Maintenance Checks and Services (PMCS) Section III Operation Under Usual Conditions Section IV Operation Under Unusual Conditions CHAPTER 3 OPERATOR'S MAINTENANCE OVERVIEW Section I Lubrication Instructions Section II Operator Troubleshooting Section III Operator's Maintenance Procedures i

3 TABLE OF CONTENTS (Cont) CHAPTER 4 UNIT MAINTENANCE OVERVIEW Section I Repair Parts; Special Tools; TMDE, and Support Equipment Section II Service Upon Receipt Section III Unit Preventive Maintenance Checks and Services (PMCS) Section IV Unit Troubleshooting Section V Unit Maintenance Procedures Section VI Preparation for Shipment or Storage Section VII Unit Level Cleaning Procedure for Diving Life Support Air Systems CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS OVERVIEW Section I Repair Parts, Special Tools, Test, Measurement and Diagnostic Equipment (TMDE), and Support Equipment Section II Direct Support Troubleshooting Section III Direct Support Maintenance Procedures CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS OVERVIEW Section I Repair Parts, Special Tools, Test, Measurement and Diagnostic Equipment (TMDE); and Support Equipment Section II General Support Troubleshooting Section III General Support Maintenance Procedures APPENDIX A REFERENCES... A-1 APPENDIX B MAINTENANCE ALLOCATION CHART... B-1 APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS... C-1 APPENDIX D EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST... D-1 APPENDIX E TORQUE LIMITS... E-1 INDEX... Index 1 Page ii

4 LIST OF ILLUSTRATIONS Figure Number Title Page 1-1 Type I and Type II Manifold Servicing Units, Oxygen Booster Pump, and Oxygen Charging Station Type I and Type II Manifold Servicing Units Major Components Oxygen Booster Pump Major Components Oxygen Charging Station Major Components Type I Manifold Servicing Unit Controls and Indicators Type II Manifold Servicing Unit Controls and Indicators Oxygen Booster Pump Controls and Indicators Oxygen Charging Station Controls and Indicators Type I Manifold Servicing Unit, Operation Type II Manifold Servicing Unit, Operation Oxygen Booster Pump Operation Type I Cylinder Recharging Procedures Type II Cylinder Recharging Procedures Oxygen Charging Station Operating Procedures Type I Operation Under Unusual Conditions Type II Operation Under Unusual Conditions Control Panel Assembly, Service Air Reservoir, Service REC Report REC Log Flex Hose (CGA-346 or CGA-540), Test Pressure Gage (Air or Oxygen), Test Spring Catch, Replace Eye Latch, Replace Tool Box, Replace Reflectors, Replace Cover, Replace Top Cover, Repair Side Panel, Replace Side Panel, Repair Door Panel, Replace Door Panel, Repair Undershield, Replace Undershield, Replace Fender, Replace Splash Guard, Replace Jack Assembly, Replace Service Trough, Replace Latches, Replace Drain Plug, Replace Webbing Strips, Replace Combination Light Assembly, Replace Combination Light Assembly, Repair iii

5 LIST OF ILLUSTRATIONS (Cont) Figure Number Title Page 4-26 Marker Lights Assemblies, Replace Marker Lights Assemblies, Repair Wiring Harness, Test Wiring Harness, Replace Service Brake Assembly, Adjust Service Brake Assembly, Replace Service Brake Assembly, Repair Gladhands, Replace Lines and Fittings, Replace Air Filter Assembly, Replace Filter Assembly, Repair Air Reservoir, Replace Power Cluster, Replace Emergency Valve RE-6 Relay, Replace Automatic Drain Valve, Replace Brake Shoe Assembly, Replace Wheel Assembly, Replace Eye Lunette, Replace Filter Assembly, Service Dehydrator Assembly, Replace Dehydrator Assembly, Repair Band Clamp, Replace Cylinder, Replace FlexHose, Replace Panel Mount Manifold, Replace Control Panel, Replace Air Pressure Gage, Replace Air Servicing Pressure Gage, Replace Quarter Turn Valve, Replace Hand Valve Air, Replace Pressure Regulator, Replace Pressure Relief Valve (Air), Replace Supply Piping, Replace Supply Manifold, Replace Output Piping, Replace Output Manifold, Replace Dehydrator Assembly, Replace Dehydrator Assembly, Repair Band Clamp, Replace Cylinder, Replace Flex Hose, Replace Panel Mount Manifold, Replace Control Panel, Replace Air Pressure Gage, Replace iv

6 LIST OF ILLUSTRATIONS (Cont) Figure Number Title Page 5-26 Air Servicing Pressure Gage, Replace Oxygen Pressure Gage, Replace Oxygen Servicing Pressure Gage, Replace Quarter Turn Valve, Replace Hand Valve Air, Replace Hand Valve Oxygen, Replace Regulator, Replace Pressure Relief Valve (Air), Replace Oxygen Pressure Relief Valve, Replace Supply Piping, Replace Supply Manifold, Replace Output Piping, Replace Output Manifold, Replace Welded Frame Assembly, Replace Wear Strips, Replace Axle Assembly, Replace Axle Assembly, Install Shocks, Replace Leaf Springs, Replace Sway Bar, Replace Wheel Bearing, Replace Power Cluster, Repair Emergency Valve RE-6 Relay, Repair Automatic Drain Valve, Repair Brake Cylinder, Replace Muffler, Replace Vent, Replace Pump Assembly, Replace Filter Assembly, Replace Air Drive Pressure Gage, Replace Pressure Regulator, Replace Speed Control Valve, Replace Air Cycling Valve, Replace Gas Barrel Check Valves, Repair Pilot Valves, Replace Pressure Gage (6000 psi), Replace Pressure Gage (3500 psi), Replace Inlet Filter, Replace Outlet Filter, Replace Result Regulator, Replace Pilot Valve, Replace Piping, Replaced Frame, Replaced Lines, Remove v

7 LIST OF ILLUSTRATIONS (Cont) Figure Number Title Page 5-70 Lines, Install Charging Whips, Replaced Pressure Gage, Remove Pressure Gage, Install Input Manifold, Remove Input Manifold, Install Output Manifold, Remove Output Manifold, Install Whip Manifold, Remove Whip Manifold, Install Vent Valve, Remove Vent Valve, Install Hand Valve, Remove Hand Valve, Install Pressure Relief Valve, Test Pressure Relief Valve, Test Intercooler, Replace Air Cycling Valve, Repair X Gas Barrel, Remove X Gas Barrel, Repair X Gas Barrel, Replace X Gas Barrel, Repair Pilot Valve, Repair Air Drive/Air Piston, Repair Filter Assembly, Repair Result Regulator, Repair Pilot Valve, Repair Vent Valve, Repair Hand Valve, Repair vi

8 Figure 1-1 Type I and Type II Manifold Servicing Units, Oxygen Booster Pump, and Oxygen Charging Station. (vii blank)/1-0

9 CHAPTER 1 INTRODUCTION Page OVERVIEW Section I General Information Section II Equipment Description Section III. Principles of Operation OVERVIEW This chapter contains general information pertaining to Type I and Type II Manifold Servicing Units, Oxygen Booster Pump and Oxygen Charging Station, and their components Paragraph` Section I. GENERAL INFORMATION Page 1-1 Scope Maintenance Forms, Records and Reports Destruction of Army Materiel to Prevent Enemy Use Preparation for Storage or Shipment Reporting Equipment Improvement Recommendations (EIR's) List of Abbreviations Scope. This manual contains Operator's, Unit, Direct Support and General Support maintenance for the Trailer Mounted Type I Air Manifold Service Unit, Type II Air/Oxygen Manifold Service Unit, Oxygen Booster Pump, and Oxygen Charging Station. The purpose of this equipment is to support Self Contained Underwater Breathing Apparatus (SCUBA) and Underwater Breathing Apparatus (UBA), and closed-circuit Oxygen Diving Operations. The Type I Air Manifold Service Unit provides air and is used only with SCUBA Diving, while the Type II Air/Oxygen Manifold Service Unit provides air and oxygen to support SCUBA and/or UBA closed-circuit diving operations. 1-2 Maintenance Forms and Records. Department of the Army forms and procedures used for equipment maintenance will be those prescribed in DA PAM , The Army Maintenance Management System (TAMMS). 1-3 Destruction of Army Materiel to Prevent Enemy Use. Refer to TM Destruction of Army Materiel to Prevent Enemy Use and TM Destruction of Army Materiel to Prevent Enemy Use for instructions covering the Destruction of Army Materiel to Prevent Enemy Use. 1-4 Preparation for Storage or Shipment. Refer to Chapter 4, Section VI, and TM for procedures to place the equipment into storage and prepare equipment for shipment. 1-1