Regulator. Modular Type AR10 AR20 AR25 AR30 AR40 AR40-06 AR50 AR60. Pages 36 through 40 AR20K AR25K AR30K AR40K AR40K-06 AR50K AR60K

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1 Modular Type Regulator Series R Regulator Series R Model R M5 x.8 ccessory R2 /8, /4 R /4, 3/8 R3 /4, 3/8 R4 /4, 3/8, /2 Pages 36 through 4 Regulator with back flow mechanism Series RK R4-6 R5 R6 R2K RK, /8, /4 /4, 3/8 racket Square embedded type pressure gauge (except for R) Round pressure gauge Panel mount R3K /4, 3/8 R4K /4, 3/8, /2 R4K-6 R5K, Pages 43 through 48 R6K 35

2 Regulator R to 6 R2 R4 il R 3 ody size M Regulator Thread type Metric thread (M5) Rc PT Port size M5 /8 /4 3/8 /2 2 ody size How to Order Z ote 3) ame plate and pressure gauge in imperial units (PSI, ) R to 6 When more than one specification is required, indicate in ascending alphanumeric order. ote ) This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) ote 2) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of MPa or more. ote 3) or M5 and PT thread types. ccessories il H Optional specifications ote 2).2 to MPa setting on-relieving R low direction: Right to left Y Upward handle With bracket With square embedded type pressure gauge (with limit indicator) With round pressure gauge (without limit indicator) With round pressure gauge (with limit indicator) With set nut (for panel mount) pplicable model R to 6 R to 6 R to 6 R to 6 pplicable model R to 6 R2 to 6 R R2 to 6 R to 4 ote ) Optional parts are not assembled and are supplied loose at the time of shipment (except for option ). Made to Order Page 4 ccessory/optional specification combinations Combination ccessory/optional specifications With bracket (with set nut) Square embedded type pressure gauge Round pressure gauge With set nut (for panel mount) H.2 to MPa setting on-relieving type low direction: Right to left R Upward handle Y ame plate and pressure gauge in imperial units (PSI, ) Z ccessories Optional specifications Standard specifications Model R R2 R R3 R4 R4-6 R5 R6 s M5 x.8 /8, /4 /4, 3/8 /4, 3/8 /4, 3/8, /2, luid ir Proof pressure.5mpa Maximum operating pressure.mpa Set pressure range.5 to.7mpa.5 to.85mpa ote ) port size Rc /6 ote 2) Rc, PT, /8 Rc, PT, /8 Rc, PT, /8 Rc, PT, /4 Rc, PT, /4 Rc, PT, /4 Rc, PT, /4 Relief pressure Set pressure +.5MPa ote 3) [at relief flow rate of.l/min (R)] mbient and fluid temperature 5 to 6 C (with no freezing) Construction Relieving type Weight (kg) ote ) connection threads are not required for regulator with a square embedded type pressure gauge (R2 to R6). ote 2) Use a bushing (part no: 3368) when connecting the R /8 pressure gauge to the R /6 gauge port. ote 3) xcept for R. ccessory part no. pplicable model ccessory R R2 R R3 R4 R4-6 R5 R6 racket assembly ote ) RP-27S R2P-27S RP-27S R3P-27S R4P-27S R4P-27S R5P-27S ote 5) R5P-27S ote 5) Set nut RP-26S R2P-26S RP-26S R3P-26S R4P-26S R4P-26S ote 6) ote 6) Round 27--R ote 2) MPa Square ote 4) Pressure embedded type C3-S C3-S C3-S C3-S C3-S C3-S C3-S gauge Round 27--R ote 3) MPa Square ote 4) embedded type C3-2S C3-2S C3-2S C3-2S C3-2S C3-2S C3-2S ote ) ssembly includes a bracket and set nuts. ote 2) in part numbers for a round pressure gauge indicates a type of connection thread. o indication is necessary for R; however, indicate for PT. Contact P/ regarding the connection thread PT and pressure gauge supply for PSI unit specifications. : Combination available : Varies depending on the model ote 3) or.mpa. ote 4) Includes one O-ring and 2 mounting screws. ote 5) ssembly includes a bracket and 2 mounting screws. ote 6) Contact P/ regarding the set nuts for R5 and R6. : Combination not available : vailable only with PT thread ccessory Optional specification pplicable regulator H R Y Z R R2 to 4 R5 to 6 36

3 R to 6 Specific Product Precautions e sure to read before handling. Refer to pages 75 through 78 for safety instructions and.r.l. unit precautions. Mounting & djustment Warning. Set the regulator while verifying the displayed values of the inlet and outlet pressure gauges. Turning the knob excessively can cause damage to the internal parts. 2. The pressure gauge included with regulators for.2 to MPa setting is for up to MPa use only. xceeding MPa of pressure can damage the gauge. evertheless, the gauge for the R regulator with.2 to MPa setting is for up to.mpa use. 3. Do not use tools on the pressure regulator knob as this may cause damage. It must be operated manually. Caution. e sure to unlock the knob before adjusting the pressure and lock it after setting the pressure. ailure to follow this procedure can cause damage to the knob and the outlet pressure may fluctuate. Pull the pressure regulator knob to unlock. (You can visually verify this with the "orange mark" that appears in the gap.) Push the pressure regulator knob to lock. When the knob is not easily locked, turn it left and right a little and then push it (when the knob is locked, the "orange mark", i.e., the gap will disappear). low Characteristics (Representative values) low rate L/min (R) Condition: Inlet pressure.7mpa R M5 R4 Rc / low rate L/min (R) R2 Rc /4 R4-6 Rc 3/ low rate L/min (R) low rate L/min (R) R Rc 3/8 R5 Rc Orange mark 5 5 low rate L/min (R) R3 Rc 3/8.6 5 low rate L/min (R) R6 Rc.6 2. knob cover is available to prevent careless operation of the knob. Refer to eatures for details. 3. Contact P/ when using the regulator between a solenoid valve and an actuator low rate L/min (R) 5 low rate L/min (R) 37

4 Regulator R to 6 Pressure Characteristics (Representative values) R.3 R4 5 Conditions: Inlet pressure.7mpa Outlet pressure MPa low rate 2L/min (R) R2 5 R R 5 R R3 5 R

5 R to 6 Construction R R2, t t I e q I e r w q r w R3, 4 R5, 6 t q t q e e I I w r w r Parts list o. 2 ody onnet Material R, 2 R to 4 (-6) R5, 6 ote Zinc die-cast luminum die-cast Platinum silver Polyacetal luminum die-cast lack Replacement parts o Materials Valve assembly Stainless steel rass, HR Diaphragm assembly Weatherability R Valve guide assembly POM R Part no. R3 R4 RP-9S R2P-9S RP-9S R3P-9S R4P-9S R4P-9S R5P-9S R6P-9S RP-5S ote) 3329 ote) R is a piston and gasket (KSYP-3) type assembly. R2 R2P-5S R2P-5S R RP-5S RP-5S R3P-5S R3P-5S R4P-5S R4P-5S R4-6 R4P-5S R4P-5S R5 R5P-5S R5P-5S R6 R5P-5S R6P-5S 39

6 Regulator R to 6 Dimensions R to 4 Square embedded type pressure gauge D Panel fitting dimension U I C I V T port M S L Q Plate thickness R to R3: Max. 3.5 R4: Max. 5 K P J racket R5, 6 Square embedded type pressure gauge D C I port M L Q racket K P J Model R R2 R R3 R4 R4-6 R5 R6 s M5 x.8 /8, /4 /4, 3/8 /4, 3/8 /4, 3/8, /2, Standard specification C D ote) or R2 only, the position of the pressure gauge is above the center of the piping. ccessory specification With pressure gauge racket mounting size Panel mount ote) J K L M P Q S T U V

7 Regulator R2 to 6 Made to Order Specifications Contact P/ for detailed dimensions, specifications, and lead times. Made to Order Special materials are used in the manufacturing of seals and resin parts to allow them to withstand various temperature conditions in cold or tropical (hot) regions. Specifications Part no. nvironment mbient temperature luid temperature Rubber parts Material Main metal parts pplicable models Model q Special Temperature nvironment R /4, 3/8 X43 X44 Low temperature High temperature 3 to 6 C 5 to 8 C 5 to 6 C (with no freezing) Special R PM R3 /4, 3/8 Metal (Die-cast aluminum) R4 /4, 3/8, /2 R4-6 R5, R6 Strong materials are used in the manufacturing of air filters intended for high pressure operation. lso construction modification allows a wider regulating pressure range. Specifications Part no. Proof pressure Maximum operating pressure Set pressure range mbient and fluid temperature w High Pressure X4 3.MPa 2.MPa. to.6mpa 5 to 6 C (with no freezing) pplicable models Model R2 R R3 R4 R4-6 R5 /8, /4 /4, 3/8 /4, 3/8 /4, 3/8, /2, R6 How to Order How to Order R 3 3 X43 R 3 3 X4 Regulator 4 ody size il Thread type Port size 2 /4 3 3/8 4 /2 6 il ote 2) H Rc PT 3 With bracket With round pressure gauge (with limit indicator) With set nut (for panel mount) pplicable model R to 6 R to 6 R to 4 ote ) Optional parts are not assembled and are supplied loose at the time of shipment. ote 2) Mounting thread for pressure gauge: /8 for R to 3; /4 for R4 to 6 type: 43 ote 3) R Y ody size to MPa setting on-relieving type low direction: Right to left Upward handle X43 X44 Option ote ) or high/low temperature Low temperature High temperature Optional specifications pplicable model R to 6 R to 6 R to 6 R to 6 Z ote 4) ame plate and pressure gauge in imperial units (PSI, ) R to 6 When more than one specification is required, indicate in ascending alphanumeric order. ote 3) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of MPa or more. ote 4) or thread type PT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Regulator ody size Thread type il ote 2) H With bracket With round pressure gauge (with limit indicator) With set nut (for panel mount) ote ) Optional parts are not assembled and are supplied loose at the time of shipment. ote 2) Mounting thread for pressure gauge: /8 for R2 to 3; /4 for R4 to 6 ote 5) Consult P/ for detailed dimensions and available attachments and options. ote 6) Comes with T type handle. il Port size /8 2 /4 3 3/8 4 /2 6 Rc PT 2 R Y Z ote 3) ody size Option ote ) pplicable model R2 to 6 R2 to 6 R2 to 4 Optional specifications pplicable model R2 to 6 R2 to 6 R2 to 6 R2 to 6 on-relieving low direction: Right to left Upward handle ame plate and pressure gauge in imperial units (PSI, ) or high pressure When more than one specification is required, indicate in ascending alphanumeric order. ote 3) or thread type PT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.)

8 Regulator R2(K) to R6(K) Made to Order Specifications Contact P/ for detailed dimensions, specifications, and lead times. Made to Order e With Digital Pressure Switch Digital pressure switch (IS3---L) is supplied loose for mounting on pressure gauge connection port. Specifications Part number suffix Model Pressure switch Set pressure range (MPa) Set and display resolution (MPa) Power supply voltage Power consumption port size: /8 X465 IS3---L. to. 2 to 24 VDC ± %, Ripple (p-p) % or less (with power supply polarity protection) 45 m or less (7 m or less for current output) pplicable models Model R2(K) R(K) R3(K) R4(K) R4(K)-6 R5(K) R6(K) s /8, /4 /4, 3/8 /4, 3/8 /4, 3/8, /2, Regulator ody size How to Order R 3 K 3 ack flow mechanism il Without back flow mechanism K With back flow mechanism Port size /8 /4 3/8 /2 2 il Thread type Rc PT ody size Option ote ) il X465 ote 4) ote 4) Digital pressure switch is not assembled and are supplied loose at the time of shipment. ote 5) Consult P/ for detailed dimensions and available attachments and options. ote 6) Refer to P/ catalog CT.S-42 for detailed specifications and instructions of digital pressure switch. Optional specifications ote 2) R Y Z ote 3) With digital pressure switch (Series IS3).2 to MPa setting on-relieving type low direction: Right to left Upward handle ame plate and pressure gauge in imperial units (PSI, ) With bracket pplicable model R2(K) to 6(K) H With set nut (for panel mount) R2(K) to 4(K) ote ) Optional parts are not assembled and are supplied loose at the time of shipment. Switch specifications C D Output specification P output PP output to 5V output 4 to 2m output pplicable model R2(K) to 6(K) R2(K) to 6(K) R2(K) to 6(K) R2(K) to 6(K) R2(K) to 6(K) When more than one specification is required, indicate in ascending alphanumeric order. ote 2) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of MPa or more. ote 3) or thread type PT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) 42

9 Regulator: Modular Type with ack flow Mechanism R2K to 6K Regulator with a built-in mechanism that ensures a quick release of the outlet air pressure (built-in check valve with back flow mechanism). Standard specifications Model s luid /4, 3/8, /2 ir Proof pressure Maximum operating pressure Set pressure range ote ).5MPa.MPa.5 to.85mpa port size ote 2) Rc, PT, /8 Rc, PT, /8 Rc, PT, /8 Rc, PT, /4 Rc, PT, /4 Rc, PT, /4 Rc, PT, /4 Relief pressure mbient and fluid temperature Construction Set pressure +.5MPa [at relief flow rate of.l/min (R)] 5 to 6 C (with no freezing) Relieving type Weight (kg) R comes with a back flow mechanism as a standard feature. ote ) Set the inlet pressure.5mpa or higher than the set pressure. ote 2) connection threads are not required for regulators with a ccessory part no. square embedded type pressure gauge (R2K to R6K). ccessory pplicable model R2K RK R3K R4K R4K-6 R5K R6K 43 R2K xample ) When the pressure in the rear and the front of the cylinder differs: Circuit diagram R4K xample 2) When the air supply is cut off and releasing the inlet pressure to the atmosphere, the residual pressure release of the outlet side can be ensured for a safety purpose. Circuit diagram R2K /8, /4 Regulator R 3 K 3 ody size With back flow mechanism ote) R comes with a back flow mechanism as a standard feature. If the set pressure is below.5mpa, back flow may not occur. When a backflow mechanism is required with a set pressure of less than.5mpa, contact P/. Thread type il RK /4, 3/8 R3K /4, 3/8 How to Order R4K R4K-6 racket assembly ote ) R2P-27S RP-27S R3P-27S R4P-27S R4P-27S Set nut R2P-26S RP-26S R3P-26S R4P-26S R4P-26S Round ote 2).MPa Square ote 4) Pressure embedded type C3-S C3-S C3-S C3-S C3-S gauge Round MPa Square ote 4) embedded type C3-2S C3-2S C3-2S C3-2S C3-2S ote ) ssembly includes a bracket and set nuts. ote 2) in part numbers for a round pressure gauge indicates a type of connection thread. o indication is necessary for R; however, indicate for PT. Contact P/ regarding the connection thread PT and pressure gauge supply for PSI unit specifications. ote 3) ssembly includes a bracket and 2 mounting screws. ote 4) Includes one O-ring and 2 mounting screws. ote 5) Contact P/ regarding the set nut for R5K and 6K. Rc PT Port size /8 /4 3/8 /2 2 ody size Optional specifications ote 2) R Y ccessories ote ) il H Z ote 3).2 to MPa setting on-relieving low direction: Right to left Upward handle ame plate and pressure gauge in imperial units (PSI, ) pplicable model With bracket R2K to 6K With square embedded type pressure gauge (with limit indicator) R2K to 6K With round pressure gauge R2K to 6K (with limit indicator) With set nut (for panel mount) R2K to 4K R5K, R5P-27S ote 5) C3-S C3-2S ote 3) pplicable model R2K to 6K R2K to 6K R2K to 6K R2K to 6K R2K to 6K When more than one specification is required, indicate in alphanumeric order. ote 2) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of MPa or more. ote 3) or PT thread type. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) ote ) Optional parts are not assembled and are supplied loose at the time of shipment (except for option ). R6K R5P-27S ote 3) ote 5) C3-S C3-2S

10 Regulator with ack low Mechanism R2K to 6K Operating Principle w - Specific Product Precautions e sure to read before handling. Refer to pages 75 through 78 for safety instructions and.r.l. unit precautions. I (Inlet pressure) I SMC 2 r (Outlet pressure) q e w igure ormal Inlet pressure Pressure in (I) diaphragm chamber Mounting & djustment Warning. Set the regulator while verifying the displayed values of the inlet and outlet pressure gauges. Turning the regulator knob excessively can cause damage to the internal parts. 2. Do not use tools on the pressure regulator knob as this may cause damage. It must be operated manually. Caution. e sure to unlock the knob before adjusting the pressure and lock it after setting the pressure. ailure to follow this procedure can cause damage to the knob and the outlet pressure may fluctuate. igure 3 igure 2 ack flow Orange mark I Inlet pressure Pressure in (I) diaphragm chamber When the inlet pressure (P) is higher than the regulating pressure, the check valve w closes and operates as a normal regulator (igure ). When the inlet pressure (P) is shut off and released, the check valve w opens and the pressure in the diaphragm chamber q is released into the inlet side (igure 2). This lowers the pressure in the diaphragm chamber q and the force generated by the pressure regulator spring e lifts the diaphragm. Valve r opens through the stem, and the outlet pressure is released to the inlet side (igure 3). Pull the pressure regulator knob to unlock. (You can visually verify this with the "orange mark" that appears in the gap.) Push the pressure regulator knob to lock. When the knob is not easily locked, turn it left and right a little and then push it (when the knob is locked, the "orange mark", i.e., the gap will disappear). 2. knob cover is available to prevent careless operation of the knob. Refer to eatures for details. Maintenance Warning. When using the regulator between a solenoid valve and an actuator, check the pressure gauge periodically. Sudden pressure fluctuations may shorten the durability of the pressure gauge. digital pressure gauge is recommended for such situation or as deemed necessary. 44

11 R2K to 6K low Characteristics (Representative values) Condition: Inlet pressure.7mpa R2K Rc /4.6 R4K-6 Rc 3/ low rate L/min (R) low rate L/min (R) RK Rc 3/8 R5K Rc low rate L/min (R) R3K Rc 3/8.6 5 low rate L/min (R) R6K Rc low rate L/min (R) 5 low rate L/min (R) R4K Rc / low rate L/min (R) 45

12 Regulator with ack low Mechanism R2K to 6K Pressure Characteristics (Representative values) R2K R4K-6 Conditions: Inlet pressure.7mpa Outlet pressure MPa low rate 2L/min (R) RK 5 R5K R3K 5 R6K R4K

13 R2K to 6K Construction R2K to 6K y - I 2 SMC e t I r q w Parts list o. 2 ody onnet Material R2K RK to 4K (-6) R5K, 6K Zinc die-cast luminum die-cast Polyacetal luminum die-cast ote Platinum silver lack Replacement parts o Valve assembly Diaphragm assembly Valve guide assembly Check valve assembly ote) Material Stainless steel rass, HR Weatherability R POM R2K R2P-9S R2P-5S R2P-5S R2KP-2S RK RP-9S RP-5S RP-5S R2KP-2S R3K R3P-9S R3P-5S R3P-5S R2KP-2S Part no. R4K R4P-9S R4P-5S R4P-5S R2KP-2S R4K-6 R4P-9S R4P-5S R4P-5S R2KP-2S R5K R5P-9S R5P-5S R5P-5S R2KP-2S R6K R6P-9S R5P-5S R6P-5S R2KP-2S ote) Check valve construction includes a check valve cover and 2 screws. 47

14 Regulator with ack low Mechanism R2K to 6K Dimensions R2K to 4K Square embedded type pressure gauge D Panel fitting dimension U I C I V T M port size S Q L racket Plate thickness R2K to R3K: Max. 3.5 R4K: Max. 5 K P J R5K, 6K Square embedded type pressure gauge D C I L M port size Q racket K P J Model R2K RK R3K R4K R4K-6 R5K R6K /8, /4 /4, 3/8 /4, 3/8 /4, 3/8, /2, Standard specification C D ccessory specification With pressure gauge racket mounting size Panel mount ote) J K L M P Q S T U V ote) or R2K only, the position of the pressure gauge is above the center of the piping. 48

Regulator: Modular Type with Back flow Mechanism. AR30K to 60K. Body size. Port size 1/4 3/8 1/2 3/4 AR40 AR50 3/4 1/2

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