Gillfab 4422 Panel June 2002
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1 Gillfab 4422 Panel June 22 Description Gillfab 4422 is a high impact resistant sandwich panel with facings of woven fiberglass reinforced phenolic laminate with 1 mil Tedlar overlay bonded to Nomex honeycomb core. Applications Cargo compartment lining for use in sidewall, ceiling, partition wall and decompression panels for all Airbus Industrie aircraft. Features Superior impact strength 2 to 3 times greater than Airbus specification requirements. Incorporates 1367A facings, having a proven history of in-service durability. High mechanical strength and corrosion resistance. All phenolic resin - low smoke and toxic emissions in a fire. Service temperature range: to 158 F (7C ) Specifications Airbus Industrie Technical Specification No. 255 M1M 8. FAR Part 25, Parts I and III (burn through). ABD 31. M.C. Gill Report No. AIM-21 - Airline Instruction Manual for Cargo Liner Laminates and Panels. Construction Adhesive: Modified phenolic. Core: Nomex honeycomb - 1/8" cell, 4. pcf density. (3.2 mm cell 64 kg/m 3 ) Facings: Gillfab 1367A,.13"/.13" (.33/.33) or.2"/.2" (.51/.51) per Airbus Industrie Specification. Availability Thickness: Inches Length & Width:.295 (7.5),.37 (7.8),.315 (8.),.366 (9.3),.386 (9.8),.413 (1.5),.58 (12.9),.61 (15.5), and.63 (16.). Per customer requirement, up to 72" x 168" (1828 x 4267 mm) Gillfab 372 h-profiles for installation of decompression panels.
2 Standard Tolerances Thickness: Length & Width: Warpage: ± 3%, or per specification -, +.5" (12.7 mm).23 in./ft. (3mm/m) Airbus M.C. Gill Type Designation A Gillfab B Gillfab C Gillfab D Gillfab Cargo Liner Sandwich Panel Application and Identification Panel Thickness, Nominal, in Sandwich Panel Areal Weight, psf (kg/m 2 ).295 (7.5) ( ).37 (7.8) ( ).315 (8.) ( ).366 (9.3) ( ) Aircraft Application A3 B2/B4: Sidewall AFT; Ceiling AFT; Partition Wall C54; Decompression Panel AFT A31/A3-6: Sidewall AFT; Ceiling FWD; Ceiling AFT; Partition Wall C54; Decompression Panel AFT A32/A321 Container: Ceiling FWD; Ceiling AFT; Decompression Panel Ceiling A319/A32/A321 Bulk: Decompression Panel Ceiling A33/A34: Ceiling FWD; Ceiling AFT A32/A321 Container: Ceiling Bulk A319/A32/A321 Bulk: Ceiling FWD; Ceiling AFT; Ceiling Bulk A33/A34: Ceiling Bulk A3 B2/B4: Ceiling Bulk; Partition Wall C64; Decompression Panel Wall C64 A31/A3-6: Sidewall Bulk; Ceiling Bulk; Partition Wall C7; Decompression Panel Wall C7 A3 B2/B4: Sidewall FWD; Decompression Panel FWD A31/A3-6: Sidewall FWD; Partition Wall C38.2; Decompression Panel FWD A32/A321 Container: Sidewall FWD; Sidewall AFT; Partition Wall C34; Partition Wall C47 A33/A34: Sidewall FWD; Sidewall AFT; Partition Wall C39.1; Partition Wall C53.2; Decompression Panel Sidewall FWD; Decompression Panel Sidewall AFT; Decompression Panel Wall C39.1; Decompression Wall C53.2
3 Airbus M.C. Gill Type Designation E Gillfab F Gillfab G Gillfab H Gillfab K Gillfab Panel Thickness, Nominal, in Sandwich Panel Areal Weight, psf (kg/m 2 ).386 (9.8) ( ).413 (1.5) ( ).58 (12.9) ( ).61 (15.5) ( ).63 (16.) ( ) Aircraft Application A32/A321 Container: Sidewall Bulk; Partition Wall C65; Decompression Panel Wall C28; Decompression Panel Wall C52.A; Decompression Panel Wall C56 A319/A32/A321 Bulk: Sidewall FWD; Sidewall AFT; Sidewall Bulk; Partition Wall C34; Partition Wall C47; Partition Wall C65; Decompression Panel Wall C28; Decompression Panel Wall C52.A; Decompression Panel Wall C56 A319 Bulk: Decompression Panel Wall C55.A A33/A34: Sidewall Bulk; Decompression Panel Sidewall Bulk A3/B2/B4: Partition Wall C38.2 A32/A321 Container: Partition Wall C24.A; Decompression Panel Wall C24.A A319/A32/A321 Bulk: Partition Wall C24.A; Decompression Panel Wall C24.A A3 B2/B4: Partition Wall C2; Decompression Panel Wall C2 A31/A3-6: Partition Wall C2; Decompression Panel Wall C2 A33/A34: Partition Wall C2; Door Panel C59.A; Decompression Panel Wall C2 A33/A34: Partition Wall C73; Decompression Panel Wall C73
4 Typical Properties of Gillfab 4422 Property Test Method Weight, psf (kg/m 2 ).43 (2.1).554 (2.7).555 (2.71) Thickness, inches.3 (7.61).38 (7.82).316 (8.1) Warpage, max., in/ft (mm/m) *Bending under static load, max., lbs (N Long beam flexural, lbs (N) Core Shear: Core Shear Stress, -4 8 C Facing Stress, -4 8 C Stabilized Core Compression, psi *Climbing Drum Peel, lbs (N) Top Skin Bottom Skin Impact Strength, min., ft-lbs (Nm) 6 Second Vertical Test Burn Length, max., in Drip Exting. Time, 3 Seconds. 45 Degree Burn Length, max., in After Glow Time, max. Temperature Rise, max., F ( C) AI 255 M1M AI 255 M1M (2143) (418.1) ASTM C 365 Method A ASTM D 1781 AI 255 M1M II *Test data from L658, MCG QTR 942A (129.11) (189.22) (99.71) (19.87) (29.11) (15.34) 61 (414.3) (2943.7) (524.51) (15.16) (19.45) (117.5) 21.8 (15.3) 27.6 (19.3) (11.69) (396.4) (2728.7) (557.51) (156.71) (24.21) (116.17) 22.8 (15.72) 29.6 (2.41) 16.9 (11.65) (47.9) 5.98 (226.8) 5.42 (224.3) (276.9) 61.1 (271.4) (257.4) 57.6 (253.8) 32 (44) 45 (62) 38 (52) (53.34) (42.1) (43.18) Pass Pass Pass 5.5.4
5 Property Test Method Weight, psf (kg/m 2 ).439 (2.14).569 (2.78).475 (2.32) Thickness, inches.366 (9.3).381 (9.66).415 (1.54) Warpage, max., in/ft (mm/m) *Bending under static load, max., lbs (N Long beam flexural, lbs (N) Core Shear: Core Shear Stress, -4 8 C Facing Stress, -4 8 C Stabilized Core Compression, psi *Climbing Drum Peel, lbs (N) Top Skin Bottom Skin Impact Strength, min., ft-lbs (Nm) 6 Second Vertical Test Burn Length, max., in Drip Exting. Time, 3 Seconds. 45 Degree Burn Length, max., in After Glow Time, max. Temperature Rise, max., F ( C) AI 255 M1M AI 255 M1M (.583) (2461.8) 117 (524.51) ASTM C 365 Method A ASTM D 1781 AI 255 M1M (122.1) (183.2) (92.94) 27.2 (18.75) 4.9 (28.2) 2.7 (14.3) (411.47) (1.25) 85.1 (3581.2) (692.91) (148.2) (191.44) (113.95) 21.5 (14.81) 27.8 (19.17) 16.5 (11.38) (41.78) (2528.5) (623.5) (123.8) 25.9 (173.) 13. (89.6) 27.6 (19.) 38.6 (26.6) 2. (13.8) (4.8) 55.3 (235.9) (258.6) (218.6) (23.7) (279.5) 51.3 (228.2) 4 (54) 46 (63) 4 (55) 2. (5.8).5 II *Test data from L658, MCG QTR 942A - 1. New type, introduced since 1994 report (43.18) (43.18).3 Pass Pass Pass
6 Property Test Method Weight, psf (kg/m 2 ).5 (2.44).545 (2.66).546 (2.66) Thickness, inches.56 (12.85).611 (15.53).63 (16.) Warpage, max., in/ft (mm/m) AI 255 M1M (.6). *Bending under static load, max., lbs (N Long beam flexural, lbs (N) Core Shear: Core Shear Stress, room -4 8 C Facing Stress, room -4 8 C Stabilized Core Compression, psi *Climbing Drum Peel, lbs (N) Top Skin Bottom Skin Impact Strength, min., ft-lbs (Nm) 6 Second Vertical Test Exting. Time, Burn Length, max., in Drip Exting. Time, 3 Seconds. 45 Degree Exting. Time, Burn Length, max., in After Glow Time, max. Temperature Rise, max., F ( C) AI 255 M1M (2951.1) (754.52) ASTM C 365 Method A ASTM D 1781 AI 255 M1M II *Test data from L658, MCG QTR 942A (129.4) (175.3) (93..8) 28.9 (19.9) 39.1 (27.) 2.9 (14.4) (49.64) (384.3) (929.4) 179. (123.4) 243. (167.5) (88.6) 27.5 (19.) 37.4 (25.76) 19.8 (13.64) (398.3) (3831.1) (973.8) (123) 235. (162) (92.5) (18.92) 36.2 (24.93) 2.6 (14.23) (382.18) (218.6) (22.4) 6. (267) 51.3 (228.2) 53.8 (239.2) 79.8 (355) 35 (47) 4 (54) 39 (52) (4.64) (45.72) (53.34) Pass Pass Pass M.C. Gill Corporation gives no warranties, expressed, implied or statutory, or otherwise, as to the description, quality, fitness, capacity, or any other matter, of the properties described. The data given represents minimum values to be expected. Through additional testing of each lot it is possible to verify that the product exceeds the tabulated values. It is recommended, however, that prospective users evaluate the materials to determine their suitability for the users' specific requirements. Values are given on the condition that the user assumes all risk and that responsibility for any loss or damage caused by or resulting from the use of such information is disclaimed by M.C. Gill Corporation. M.C. Gill Corporation 456 Easy Street El Monte, CA USA info@mcgillcorp.com M.C. Gill Corporation. All rights reserved..63 M.C. Gill Europe Ltd. - Insoleq 23 Enterprise Road, Balloo Industrial Estate South Bangor Co-Down BT19 7TA, Northern Ireland +44 () sales@insoleq.co.uk
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