FIREFIGHTING EQUIPMENT

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1 FIREFIGHTING EQUIPMENT User Manual ANTENOR 3000 Base or portable Trailer DOC 1974 En Rev.B - 22/10/13 Tel : Fax : Web :

2 Identification Product Type Product DESIGNATION DESCRIPTION Monitor on trailer portable base ANTENOR 3000 l/min monitor on base or trailer (towable by hand) Product Reference concerned by the manual Documentation Ref Language Ref. : Ref and used for all visuals English Creation Date 23/10/2013 Modification Date 23/10/2013 Review follow up Rev. A - 26/09/2013 : - Original file 2

3 Table of Contents IDENTIFICATION...2 TABLE OF CONTENTS...3 INSTRUCTIONS...4 Introduction...4 Dismantling and warranty...4 Use...5 Limits of use...5 PRESENTATION...6 TRAILER VIEW...6 MONITOR VIEW...7 CHARACTERISTICS...8 Weight...8 Construction...8 Hydraulic Data...8 Monitor ANTENOR Monitor Base Trailer OPERATING MANUAL INSTALLATION Preamble Unfolding Anchorage Initialization Connecting USE Before applying pressure SET UP Vertical position setting Horizontal position setting MAINTENANCE Maintaining the monitor Lubricating the monitor nozzle Returning to Service Procedure Spare Parts MONITOR BODY Exploded View Parts List MONITOR BODY Exploded View Bill of Materials MONITOR BASE Exploded View Parts list TRAILER Exploded View Bill of Materials NOTES

4 Instructions Introduction Please read this manual before using the equipment. Use, maintenance, or any other operation of the equipment must be done by staff trained for the use of this equipment and aware of any safety rules. While using the monitor (use, maintenance, installation,...) it is important to wear personal protective equipment. Dismantling and warranty This equipment has a warranty of 1 year for any fabrication default, except where covered by special written agreement. The exploded view and bill of materials are not a dismantling manual. Any dismantling or maintenance operation of the device must be done with water supply turned off. Dismantling and/or modification of the equipment outside POK SAS factory is allowed only in compliance with procedures described in this manual, and therefore does not affect the warranty. If the equipment is repaired, the spare parts must be supplied by POK SAS. If not, technical characteristics listed in this document won t be valid, the warranty will void and POK SAS responsibility will not apply. If maintenance operation damage parts, the warranty may not apply if the procedure has not been carried out properly in accordance with this manual. Although this is not explicitly stated in instructions, use and wear of protective equipment are obligatory during maintenance operation. POK SAS cannot be responsible of any damage or accident which may occur during the dismantling. If this obligation is not met, please refer to the tools instructions guides for more details. Only POK SAS can ensure proper and safe functioning of the equipment. Therefore POK SAS will not be liable for any damage or accident caused by dismantling of the equipment outside its workshop. Do not modify the equipment, it may not be working or be dangerous for use. Any modification not approved by POK will void the warranty. 4

5 Instructions Use Please respect the technical limits of the equipment. The apparatus can not be used if any part is missing or damaged. During its use, the monitor must be securely fastened to a fixed ground anchorage with supplied strap. Please respect these instructions to avoid any damage or injury that may be caused by the monitor. (reaction force : about 250 Kgs for 3000 l/min at 7 bar on the branchpipe outlet). Never stand in front of the monitor or point the monitor at somebody. It can cause death. Do not point the monitor to the area between the pump and the monitor s inlet. Do not exceed the maximum setting of 85 and minimum of 35 for vertical range. Please note that use of the monitor may cause damage in the area of the branchpipe horizontal range. Ensure that the area is safe and clear before the use. It is important to know and respect the safety rules regarding your operating environment. The recommended work pressure is 7 bar (100 PSI). The efficiency over this pressure is not guarantee. Do not use the monitor over 16 bar (230 PSI). The equipment can be damaged over the recommended pressure. Disrespect of safety instructions and use of the monitor over the recommended pressure can be dangerous and even cause death. POK SAS is not responsible of any accident that may occur during operation caused by improper use or noncompliance with safety requirements. Limits of use POK guarantees the function of the equipment upto a maximum operating pressure of 16 BAR (230 PSI) POK SAS guarantees the funtion of this equipment upto a maximum test pressure of 25,5 bar (370 PSI) in closed position. Without explicit written authorization from POK, the warranty will be void if the pressures listed above are exceeded. 5

6 Presentation Trailer View MARK DESIGNATION 1 "KLAP-KLAP" fastening device 2 Monitor s locking pin 3 Pull handle 4 Fixing flange for the handle and the kickstands 5 Flat hose Ø meters 6 Legs Storz B coupling 7 Note : a different coupling may be supplied on request, 8 Housing for hoses 6

7 Presentation Monitor view MARK DESIGNATION 9 ANTENOR 3000 Body 10 Female 2.5" BSP outlet Note : a different coupling may be supplied on request. 11 Carrying handle 12 Control handle for horizontal direction 13 Wheel for vertical direction 14 Horizontal movement locking knob 15 Storz B/75 Inlet coupling Note : other couplings are available on request 16 Vertical movement locking handle MARK DESIGNATION 17 Tungsten Tips 18 Monitor locking device 19 Greaser 20 Folding legs 21 Stowing legs 22 Anchoring points 23 Monitor locking pin 24 Base folding pin 7

8 Presentation Characteristics Weight Monitor Trailer DESIGNATION 17.4 kg 58 kg VALUE Construction DESIGNATION Monitor body Stabilizing leg tips Screws and pins Aluminium alloy. Polyester paint coating. Tungsten carbide Stainless steel VALUE Hydraulic Data Monitor Inlet Outlet Maximum flow rate Nominal pressure Test pressure DESIGNATION VALUE Storz B/75 thread Note: Different thread available by request. Female 2.5" BSP Note: Different thread available by request bar ( PSI) 16 bar (230 PSI) 25,5 bar (360 PSI) Vertical range from 0 to +85 Horizontal range from -90 to +90 Safety Flat hose (optional) Diameter Ø 70 Coupling Length Vertical travel locking handle Horizontal travel locking knob Storz B/75 Note: Different thread available under request. 2 x 20 m 8

9 Presentation Dimensions Monitor ANTENOR mm 411 mm 115 mm 593 mm 372 mm 222 mm 9

10 Presentation Overall Dimensions Monitor Base 600 mm 398 mm 101 mm Trailer 1200 mm 885 mm 720 mm 250 mm 1010 mm 10

11 Operating Manual Installation Preamble You must read this documentation before operating the monitor. Non-compliance with the recommendations in this manual could make monitor use dangerous. The water monitor is placed to function at a maximum flow rate of 2000 litres/min at 7 bar pressure. Unfolding For using the monitor on the trailer, adjust the legs to the ground to stabilize the trailer (mark. A) and place the monitor on the fastening device until locking the 4 pins (mark. B) For using the monitor on the base, unfold the legs forward until locking the pins (mark. C). Place the unit on a firm and flat ground, each leg s pin should touch the ground (mark. D). Mark. A Mark. B Mark. C Mark. D Note : leg s pin must lay on solid and firm ground. The monitor can slide, slip or even take-off in case of soft ground (sand, mud, gravel, etc). /!\ For your safety, fasten the monitor to a secure support with the provided strap /!\ Anchorage The monitor must be properly fastened to a fixed ground anchorage (a drive stake, a solid anchorage on the ground or the supply hose) Fasten the supplied strap to the anchorage ring (mark D) The monitor, the target and the anchorage must be on the same straight line(mark E) The monitor can be fastened to supply hose if you don t have a available solid base (mark F). Mark. D Mark. E Mark. F Pompe 11

12 Operating Manual Installation Initialization Before connecting the monitor to water supply, turn the vertical adjustment wheel to rise up the outlet pipe. The outlet pipe must be set from 35 to 85. Connecting Connect the branchpipe to the outlet coupling (mark. A) Connect the supply hoses to the inlet couplings. Please, make sure you have at least 5 meters of straight hoses after the monitor s inlet (mark B) Connect the pick-up hose to the suction coupling and immerse the pick-up tube in the emulsifier tank (mark C). 5 m Mark. A R : 20 m mini 5 m Mark. B Mark. C 12

13 Operating Manual Use Before applying pressure Verify that there are no missing or damaged pieces Verify that the nozzle is correctly connected to a water supply. Make sure that there is at least a 5 meter long distance behind the nozzle Check that the outlet equipment is correctly connected When using the trailer, check that the trailer is secured with the kickstands Verify that the support is strong enough to withstand the reaction force and the monitor nozzle is attached to a reliable anchor point, such as the supplied strap Make sure all safety pins are in place. Note : to obtain optimal performance, respect following values : - maximum flow rate : 3000 l/min (790 GPM) - working pressure : 7 bar (100 PSI) /!\ Do not target someone with the monitor /!\ While using a portable monitor, never exceed the maximum setting of 85 and minimum of 35 for vertical range. 35 Never target an area placed in the axis between the pump and the monitor inlet. If your monitor is equipped with a nozzle which has a spray stream position, make sure the area around the monitor is not sensitive to important water projection, before using this position. 13

14 Operating Manual Set up Vertical position setting The vertical range for this monitor is from +85 to +35. It is not recommended to use the monitor with a adjustment below Adjust the monitor by turning the adjustment handwheel (mark A). A safety handle stop the monitor when it reach 35. Pull the safety handle to set the monitor below 35 (mark B). Mark. A Mark. B Horizontal position setting The horizontal range for this monitor is from -90 to Unlock the horizontal adjustment by turning the locking knob Point the monitor to the desired direction by turning the adjustment handwheel Screw the locking knob

15 Maintenance Maintaining the monitor To ensure optimal performance, it is important to: Clean the monitor nozzle and foam/water gun with clean water after each use If salt water has been used, use the monitor nozzle with clean water to remove any particles and / or corrosive residues that could damage internal components Do not use corrosive chemicals, it could damage the gaskets and cause leaks Check the operation of moving parts, no part should jam, be damaged and / or be blocked Regularly inspect the unit visually to detect leaks. Lubricating the monitor nozzle It is recommended to grease the monitor every 6 months by using a type EP 02 grease. Connect a grease gun to the grease nipples located near the swivelling parts. You can also on regular basis clean leg s gears, hydraulic jack and all swivel parts and grease them with a brush. 15

16 Maintenance Returning to Service Procedure It is imperative to check the following before recommissioning the equipment : Check that no parts are missing or that no parts have deteriorated Connect the device to a water supply Put a cap equipped with an air valve on the output of the monitor nozzles Test the unit gradually by increasing the pressure up to 16 bar. Check leakages Put the diffuser or the nozzle off the monitor Test under normal conditions of use with a pressure of 7 bar. Make sure that all the parts move smoothly. The operation should last about 10 minutes. If no fault is found the monitor may be operated. Spare Parts Some parts such as gaskets are likely to be changed more or less often depending on the frequency of use, conditions of use or storage. Please contact our sales department for the prices and after sales conditions. Refer to the schedule in this document to identify the replacement parts. Note : The identification number of the monitor may be asked to verify the validity of the warranty. 16

17 Bill of Materials Monitor body Exploded View 17

18 Bill of Materials Monitor Piping Parts List MARK QTY DESIGNATION REF 1 1 Tubing Handgrip Handle Washer M Screw CHC M O ring N Inlet bend piping Swivel bend piping Ball Ø 6, O ring N Flat bottom gasket thread 2 1/ Screw STHC PL 1/8 BSP Greaser M Screw STHC PL M Ball Ø Knob s axis Star grips FF M Screw CHC M Connecting rod Spring washer CL Ø20,6xØ35x1,15 (1,3) Setting screw Screw STHC TR M Screw CHC M Ball Ø Safety handle Setting nut Setting axis Wheel bracket ring Screw STHC TR M Wheel Nut HM M Turning handle Screw CHC M Stopper Return spring

19 Bill of Materials Monitor Body Exploded View 19

20 Bill of Materials Monitor body Bill of Materials MARK QTY DESIGNATION REF 6 1 O ring N Inlet bend piping Ball Ø 6, Screw STHC PL 1/8 BSP Greaser M Monitor s body Ring Monitor s fastening device Screw FHC M Valve axis Valve Rear leg s pin Screw CBHC M Flat bottom gasket thread DSP DN O rin N FF 2,5" square flange Flat bottom gasket thread 2"1/ Filter Screw CHC M Storz B/75 coupling Storz B coupling s gasket - 20

21 Bill of Materials Monitor Base Exploded View 21

22 Bill of Materials Monitor Base Parts list MARK QTY DESIGNATION REF 1 1 Body Monitor s legs Nut M Return spring Tip s axis Tips holder Tips Screw CBHC M Washer W Nut H M Ring Safety screw Return spring Unbock knob Screw CHC M Nut HFR M12-22

23 Bill of Materials Trailer Exploded View 23

24 Bill of Materials Portable Base Bill of Materials MARK QTY DESIGNATION REF 1 1 Main frame Arm Legs "KLAP-KLAP" fastening device Safety screw Return spring Ring Unlock knob Fast locking device AL-KO Ø Flat hose - DN Storz B/75 coupling - 24

25 Notes 25

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