Quantum Contract Pressurisation Unit Operation & Maintenance Manual. Model: QC-35
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1 Quantum Contract Pressurisation Unit Operation & Maintenance Manual Model: QC-35
2 1: nstallation Location The following should be considered when choosing the position of the pump set: The area should be dry and well ventilated. There must be protection against frost. There must be adequate drainage facilities. The area must be secure to prevent unauthorised access / tampering. Provision for the use of lifting equipment should be made. There must be at least 1 meter clear area in front of panel and 0.5m at either side or rear to aid maintenance. Foundations Foundations must be ridged and level, a plinth is not essential although it will assist in keeping the set clear of damp. When fixing care must be taken not to distort the set by tightening unevenly. Pipework Pipework connections to the set should be at least the same size as the connections on the unit. Pipework from the unit to the vessel should be a minimum of 22mm and 28mm for vessels greater than 500 but less than 1000lt. mpurities The water should be clean of all impurities. The sand content should not exceed 0.01g/l. The size of any suspended bodies should not be such as to clog or wear the hydraulic components. On dirty water applications a filter must be installed on the inlet. Electrical Connections The installer must check that the available supply is compatible with the voltage and frequency stamped on CE Label. Cable and fuses used for the incoming electricity supply must be rated to cover all pumps running. Earth bonding nline with current ET regulations is the responsibility of the installer. Water Connections Wholesome water supply can be connected directly to the float valve as back contamination is prevented by the AB airgap within the pressurisation unit, this unit can be connected to systems upto and including category 5. The overflow must be piped to drain All connections must comply with the current WRAS water regulations. See Drg 8226 for dimensions See Drg 7248 for electrical connections See Drg 8227 for typical installation
3 2: Factory Settings Cold Fill (CF) 1.5 bar - PS Low Pressure switch 0.5 bar - LP High Pressure switch 4.0 bar - HP 3: Adjust the settings All contractor pressurisation units are factory set, see section 2. f the factory settings do not suit the site requirements the switches can be adjusted. The pressure switches are inside the cabinet on the right hand side, each switch has a range and differential adjustment screw. The range relates to the set point and the differential is the on and off about that point. Before adjusting the switch the small metal retainer must be removed. Please note that the maximum CF pressure available from this unit is 3.5 bar 4: Before the Unit is switched on Check air pressure in all of the vessels whilst empty of water, air pressure should be equal to CF pressure, use nitrogen to increase pressure if necessary. Prime the pump, by opening the vent plug on each pump. 5: Maintenance Wilo pressurisation units are designed to ensure minimum maintenance is required. However routine inspection is necessary: Every 6 months: Check unit for leaks. Check motor / pump shafts are free to rotate. Check inlet strainer is clear of obstruction ( inside tank) Check operation of all valves to ensure they have not seized and or letting by. Check operation of pressurisation to ensure it is still working within design parameters. As part of the maintenance schedules all expansion vessels should also be checked every 6 months for corrosion, correct air charge and as part of the WSA Pressure systems regulations. Warning Dutypoint would advise that power to the unit be isolated before any of the above is undertaken, as the pump will start automatically.
4 -E:3- -$ ALL DMENSONS MLLMETRES Rev Modification By Date /11 3 \J NDEX: / \.:J 1 NLET 'BSPM / 15MM 'ft ft [\o 2 OUTLET 'BSPM 15MM / 8 3 OVERFLO\./ 20MM UNVERSAL O O... N,;::; E 4 PO\./ER CONNECTON M20.=!.. ' 1c1 1 5 ON / OFF S\./TCH 0 'f' 6 PRESSURE GAUGE j (\ 0 /e :i: i= 8 tl.. B \J1 H 655 Hl 125 \./1 490 DMENSONS F D \./ i,.., '""' cv: H2 525 C\. i= H3 565 i= D1 40 EJ D2 D ,...J...::::L-...L... "\ Drg Titl Drg No. e. : l lss ue: iuutypo int General Arrangement 0 Quantum Contract Pressurisation Unit Orioinol Scale: 1:1 Job Ref: Systems ssued on: 20/11/20121Cod Ref: Drg No. <XlP'lll N..L DRAWNGS..., DES10NS BBDNGS 1ll - 11< Drown By: AV Arch Folder: 8000
5 3 2 Rev Modification By Do.1:e Drg No. ssue ORGNAL SCALE - N/A JOB REF - SSUED ON - 14/06/2012 CAD REF - \DRG. NO. DRAWN BY - LO'H. ARCH. FOLDER LP HP 6A L N POWER SUPPLY 230V/1 PH/50HZ L--, l314lslal1lal VOLT FREE CONNECTONS MAX230V5A WO[Jf ) Drg Title. Wiring diagram Quantum Contract Pressurisation Unit
6 Rev Modification AR ELMNATOR BOLER FLDJ HEADER y By DQte Drg No. ssue ORGNAL SCALE - N/ A JOB REF - SSUED ON - 20/11/12 CAO REF - \DRG. NO. DRAWN BY - LO'H. ARCH. FOLDER SAFETY VALVE *] LDCKSHELD VALVE... DRAN COCK rdjer SUPPLY LP HP SGNALS ;ut DM A TC AR VENT EXPANSON VESSELS.t&,_...,. l,,,,... - ( '... '\ COLD JATER MANS SUPPLY : : 1 COMFORT SERES PRESSURSATON UNT = llci c.. CJ CJ...J >- 1- <: _OVER FLDJ y l J ' / '- _./,-,F---r""i,, \\\ /J Hl-\\ \ L...iJ A LL. z <: RETURN HEADER =====... FDR MTHJ SYSTEMS JTH A FLDJ TEMPERATURE GREATER THAN 9o c JLD ADVSE THE NSTALLATON OF AN NTERMEDATE VESSEL CONT ACT JLD TECHNCAL DEPARTMENT FDR FURTHER NFORMATON lwm@ Drg Title. -Typical nstallation LTHW System Max Drggo c
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