Water make-up systems & water treatment technology

Transcription

1 Water make-up systems & water treatment technology Fillcontrol, Fillset, Fillsoft

2 We are only satisfied if you are Refle has set itself the goal of supporting you with well thought-out solutions. Whatever job you need doing in water supply engineering, why not put your trust in our comprehensive range of products and accompanying tailored services? We will ensure that your decision to opt for Refle is the right one in every respect from advice and design to installation and ongoing operation. Refle s mission is embodied in the company s slogan: Thinking solutions. Refle s strength is to think in terms of solutions. Refle develops ideas that help you to move forward based on decades of eperience, in-depth technical understanding and intimate knowledge of the industry! 2

3 We make sure that everything fits Heating, cooling and hot water supply systems the demands on supply equipment are varied and comple. You'll be well-advised for every eventuality with our coordinated product ranges. Refle can offer you the right components for each specific task and you can be sure that they can be integrated seamlessly into the interplay of a larger overall solution. The result: well thought-out systems that simply perform better. Contents Water Make-Up Systems & Water Treatment Overview of Refle Make-Up Systems Refle Fillset Compact Refle Fillset Refle Fillcontrol Plus Compact Refle Fillcontrol Plus 8 Refle Fillcontrol Auto Compact Pump 9 Deaeration Systems & Separation Technology Epansion Vessels Refle Fillcontrol Auto Pump Refle Fillsoft I 9 10 Water Make-Up Systems & Water Treatment The Refle Product Range Pressurisation Systems Refle Fillsoft II 10 Refle Fillsoft Accessories 10 Services Hot Water Storage Tanks & Heat Echangers Refle Fillcontrol Product Application 11 Combination Options 12 In this product guide, we've summarised our entire product range for you meaning you can locate all our available products, series and technical information quickly and easily. All weights given are net weights. Refle reserve the right to modify the details published in this document. General Sales Conditions of Refle Winkelmann GmbH: Please consult 3 3

4 Water Make-Up Systems & Water Treatment Count on us - from the initial idea to the solution Refle offer a range of services to assist you in finding the solution that best suits your needs. Take advantage of our combined epertise and eperience and develop professional solutions together with us, down to the very last detail. Made-to-measure design: With the Refle Pro calculation program Take the easiest route to correct design and sizing: Refle Pro is the proven, continuously developed software solution you can use to quickly and simply achieve precise results.the software is available in three versions and we also offer a CAD library of our products for integration into your construction programmes. Visit for further information and the option of downloading free of charge. Refle Pro Web The online version calculates pressure retention and heat transfer systems in a few simple steps. The results are provided in the form of a PDF or tet file for further use. Refle Pro App Refle Pro is available as an app for Android phone, iphone, ipad and ipod touch! Whether you need to make a quick calculation on site or design a project on your mobile you will always leave a professional impression with your customers with the Refle Pro app. Refle Pro Win The full range of services for convenient use even without an Internet connection. The download version for Windows systems is perfect when you are regularly planning and designing pressure retention and heat transfer systems. 4

5 Water Make-Up Systems & Water Treatment Pressurisation Systems For Control Touch: 5

6 Water Make-Up Systems & Water Treatment Overview of Refle Water Make-up Systems Water make-up fittings Automatic water make-up systems Automatic water make-up systems with pump Fillset Compact Fillset Fillset Impuls Fillcontrol Plus Fill MV Selenoid Fillcontrol Plus Compact Fillcontrol Auto Compact Fillcontrol Auto DVGW-approved system separation 5 litres System separation vessel kvs 1.5 m³/h 1.5 m³/h 1.5 m³/h 1.4 m³/h 0.4 m³/h 0.18 m³/h 4 m³/h Pump bar 5.5 bar Integrated shut-off Wall mount Based on time, cycle or total amount Based on time, cycle or total amount Based on time, cycle or total amount Automatic water make-up Level-control on pressurisation systems Level-control on Level-control on Level-control on pressurisation systems pressurisation systems pressurisation systems Pressuredependent Magcontrol Pressuredependent Magcontrol Pressuredependent Magcontrol Pressuredependent Magcontrol Alarm message Water meter Contact water meter Water softening evaluation Contact water meter Contact water meter Contact water meter 6

7 Water Make-Up Systems & Water Treatment Fillset Fillset Compact Pre-fabricated assembly for direct connection of HVAC systems to water mains Prevents backflow of HVAC water into the water mains With German DVGW-approved BA-type backflow preventer Including wall bracket and isolation valves Article no. Material group Ma. operating pressure Ma. operating temperature Width Height Weight Inlet/outlet connection Minimum flow pressure 2) Flow coefficient kvs 3) Flow coefficient kvs C mm 0.9 kg R ½ - R ½ P bar 0.8 m³/h 0.7 m³/h P0 = Gas input pressure in epansion vessel = minimum operating pressure of the system 2) As a single assembly 3) In conjunction with Fillcontrol Plus, Variomat, Refleomat or Servitec Fillset Pre-fabricated assembly for direct connection of HVAC systems to water mains Total quantity of make-up water is measured by a water meter Prevents backflow of HVAC water into the water mains With German DVGW-approved BA-type backflow preventer Including wall bracket and isolation valves Article no. Material group Ma. operating pressure Ma. operating temperature Height Width Depth Empty weight Inlet/outlet connection Minimum flow pressure 2) Flow coefficient kvs 3) Flow coefficient kvs Connection voltage Fillset with standard water meter C mm 1.7 kg R ½ - R ½ P bar 0.8 m³/h 0.7 m³/h - Fillset with impuls water meter C mm 1.7 kg R ½ - R ½ P bar 0.8 m³/h 0.7 m³/h 230 V / 50 Hz 2) 3) P0 = Gas input pressure in epansion vessel = minimum operating pressure of the system As a single assembly In conjunction with Fillsoft Refle MV Solenoid Valve With Ball Valve For water make-up within systems which are equipped with pressurisation units (compressor controlled) Operates on 230 V output from pressurisation unit Article No : Material Group : 35 7

8 Water Make-Up Systems & Water Treatment Fillcontrol Fillcontrol Plus Compact Compact, automatic water make-up device for systems with conventional epansion vessels according to DIN 1988 and DIN EN 1717 With system BA-type backflow preventer Monitored water make-up Dry contact (common fault) Input pressure ma. Output pressure bar Flow rate ca. 0.5 m3/h at p = 1.5 bar Fillcontrol, now with it s new name Fillcontrol Plus Compact Article no. Material group Perm. operating temperature Height Width Depth Empty weight Inlet/outlet connection Minimum flow pressure 2) 3) Output pressure Input pressure Connection voltage C mm 3 kg R ½ - R ½ P bar bar 230 V/50 Hz An eternal pressure sensor must be used in combination with Fillsoft 2) P0 = Pst (recommendation) static pressure (= static height [m]/10) 3) System pressure, factory configuration 3 bar Fillcontrol Plus - Make-up Station Without Pump To monitor diaphragm epansion vessels and for the automatic water make-up of the set initial pressure Incl. wall bracket With Control Basic control unit RS 485 interface, connection of bus/etension modules possible Capacity monitoring of a Fillsoft water treatment system possible Article no. Material group Perm. operating temperature Height Width Depth Weight Inlet/outlet connection Perm. ecess operating pressure Ma. input pressure Minimum flow pressure Ma. normal pressure p Connection voltage 3) Flow coefficient kvs Flow coefficient 4) kvs Standard C mm 2.5 kg G 3/4 - G 1/2 P bar P0 + 4 bar 230 V/50 Hz 1.4 m³/h 0.7 m³/h Stainless steel C mm 2.5 kg G 3/4 - G 1/2 P bar P0 + 4 bar 230 V/50 Hz 1.4 m³/h 0.7 m³/h 2) 2) 2) 3) 4) P0 = Gas input pressure in epansion vessel = minimum operating pressure of the system If eceeded, fit pressure reducing valve upstream As a single assembly In conjunction with Fillset 8

9 Water Make-Up Systems & Water Treatment Fillcontrol Auto Compact - Water Make-up Station With Pump Fully automatic water make-up systems with integrated pump Fillcontrol Auto Compact with integrated intermediate tank as a means of system separation Systems equipped with Control Basic for simple and clear operation RS 485 interface, connection of bus/etension modules possible Capacity monitoring of a Fillsoft water treatment system possible Including system separation in accordance with DIN 1988 and DIN EN 1717 with Fillcontrol Auto Compact Fillcontrol Auto Compact Article no. Material group Perm. ecess operating pressure Perm. operating temperature Height Width Depth Weight Ma. Pump pressure Heating connection Potable water connection Overflow connection Supply pressure ma. Delivery rate Req. Feed capacity C mm 17.5 kg 8.5 bar G ½ G ½ DN 32 2) 5.5 bar l/h 360 l/h Fillcontrol Auto Compact For Control Touch: Without water volume 2) If eceeded, fit pressure reducing valve upstream Fillcontrol Auto - Water Make-up Station With Pump Fully automatic water make-up systems with integrated pump Fillcontrol Auto for water make-up, e.g. from containers or conditioning systems Systems equipped with Control Basic for simple and clear operation RS 485 interface, connection of bus/etension modules possible Capacity monitoring of a Fillsoft water treatment system possible Fillcontrol Auto for applications suitable for ma. 50 % anti-freeze Article no. Material group Perm. ecess operating pressure Perm. operating temperature Height Width Depth Weight Ma. pump pressure Heating connection Potable water connection Overflow connection Supply pressurema. Delivery rate Req. feed capacity Suction connection at tank Fillcontrol Auto for use with anti-freeze bar 30 C mm 25 kg 5.5 bar G m³/h 360 l/h 1 1/4 Fillcontrol Auto For Control Touch: Without water volume 9

10 Water Make-Up Systems & Water Treatment Fillsoft Fillsoft l / ll Water Treatment Systems This softening unit is available in two basic versions, depending on the required capacity: Fillsoft I with one or Fillsoft II with two resin cartridges. Water softening device for initial filling and water make-up in heating systems Fillsoft I: Soft water capacity 6000 l dh Fillsoft II: Soft water capacity l dh Incl. shut-off with sample cock and segment connection* Fillset I incl. flow limiter Article no. Material group Perm. ecess operating pressure Perm. operating temperature Height Width Ma. continuous flow Weight Inlet/outlet connection Capacity Fillsoft I bar 40 C 600 mm 260 mm 0.4 m3/h 4.1 kg Rp / - Rp / l F Fillsoft II bar 40 C 600 mm 380 mm 0.4 m3/h 7.6 kg Rp 1/2 - Rp / l F Fillsoft I Fillsoft II The benefits of Fillsoft in detail: Well thought-out complete program for water softening Simple installation, both as a stand-alone unit and also linked to a Fillcontrol water make-up solution Durable, efficient heat transfer, as limescale build-up on boiler surfaces is prevented Long-term protection of your system, as partial thermal and mechanical overloading by lime scale build-up is avoided Maimum operational safety, as the system's ph remains stable even if incorrectly operated Ease of handling by simple cartridge replacement and disposal of used cartridges with household waste Accessories Softmi Article No : Material Group : 78 Eternal pressure sensor Article No : Material Group : 86 Fillmeter Article No : Material Group : 78 Total hardness testing kit Article No : Material Group : 86 Fillsoft cartridge Article No : Material Group : 86 10

11 Water Make-Up Systems & Water Treatment G-vessel with Fillcontrol Plus Compact Refle G vessel Static vessel in combination with Fillcontrol Plus Compact Fillsoft. If the system pressure drops below the setpoint, an appropriate amount of water will be filled into the unit from the water mains via the Fillcontrol Plus Compact device. It also includes a RPZ valve for protection against backflow, providing protection against the contamination of mains cold water supply according to EN1717. By the Fillsoft device the system water can be totally softened or adjusted to the required level. Eternal Pressure Sensor Article No: Page 10 Boiler/Chiller heating& cooling source Refle Fillcontrol Plus Compact Article No : Page 8 Refle Fillsoft I Article No : Page 10 G-vessel with Fillcontrol Plus Refle G vessel Static vessel in combination with Fillset RPZ valve, Fillsoft II water softening device and Fillcontrol Plus. If the system pressure drops below the setpoint, an appropriate amount of water will be filled into the unit from the water mains via the Fillcontrol Plus device. By the Fillsoft device the system water can be totally softened or adjusted to the required level. The Fillset RPZ valve protects against backflow, providing protection against the contamination of mains cold water supply according to EN1717. By connecting the contact water meter to the Fillcontrol Plus control unit the Fillmeter function is available. Discharge valve Boiler/Chiller heating& cooling source Refle fillset Article No : Page 7 Refle Fillcontrol Plus Article No : Page 8 Refle Fillsoft II Article No : Page 10 11

12 Water Make-Up Systems & Water Treatment Combination Options Alternative Optional Refle Fillsoft I Page 10 Refle Softmi Diaphragm Epansion Vessels Refle Refle Fillset Compact Page 7 Refle Fillmeter Page 10 Refle Eternal pressure sensor Page 10 Refle Fillcontrol Page 8 Refle Fillsoft II Page 10 Refle Softmi Refle Fillcontrol Plus Page 8 Refle Fillset Page 7 Refle compressor controlled pressurisation unit Refleomat Compact MV Solenoid Page 7 Refle compressor controlled pressurisation unit Refle Fillsoft II Page 10 Refleomat Refle pump controlled pressurisation unit Variomat Refle deaeration systems 12 Servitec

13 Notes 13

14 The Refle brand name is well known in Europe and throughout the world as a major leader in pressure control technology for heating, chilled and potable water applications. Our world wide growth has allowed us to build several state-of-the-art manufacturing facilities supplying the industry with outstanding quality products. Refle Winkelmann GmbH having its headquarters in the Westfalian city of Ahlen is not only a recognized leader in epansion vessels but also a significant manufacturer of advanced system solutions such as compressor and pump-controlled pressurisation systems, automatic air separation systems and hot water heaters. 14

15 Refle has Refle achieved has achieved its significant its significant global growth global today growth thanks today to thanks the unique to the combination unique combination of its world-class of its world-class manufacturing manufacturing skills, dedication skills, dedication to high-product to high-product quality at quality an affordable at an affordable price and price its commitment and its commitment to to continuous continuous technical technical training training of its people, of its people, our most our precious most precious resource. resource. Our tradition Our tradition goes back goes to back to This family This oriented family oriented company company started started its core its business core business the elaboration in the elaboration of steel. of A steel. business A business which in we which we are recognised are recognised leaders leaders today. The today. Heinrich The Heinrich Winkelmann Winkelmann Group form Group the form parent the company parent company to a whole to a group whole group of diversified of diversified manufacturing manufacturing companies companies serving serving the heating the heating segment segment and the and whole the automotive whole automotive industry industry with over with over employees employees. A tradition A tradition of more of than more a hundred than a hundred years in years this business this business makes us makes real eperts us real eperts today. today. 15

16 PI1508en_ _Water PI1420enB / make-up / Refle Winkelmann GmbH Gersteinstrasse Ahlen, Germany Phone: Fa: