Gas Safety Management Procedure

Transcription

1 Estates & Development Directorate Gas Safety Management Procedure PROCEDURE DOCUMENT AND OPERATIONAL ARRANGEMENTS FOR THE MANAGEMENT & CONTROL OF GAS SAFETY Document October 2016 By: Paul Richards Originated: Issue Number: Version 3 Number of pages: 95 Approved by : Greg Dargue Status: Approved Document Last revised: August 2017 By: Paul Richards Next review: February 2018 By: PR / GD 1

2 REVISION HISTORY SHEET REVISION DATE AUTHOR CHECKED BY Policy context changed to Procedure June 6 th 2017 P.Richards APPROVED BY DESCRIPTION Full document review & links to the strategic plans 10 th August 2017 P.Richards Document owner Paul Richards Senior Operations Manager Estates and Development Directorate Keele University William Emes Building Room EMM0.06 Newcastle under Lyme Staffs ST5 5BG T: E: p.richards@keele.ac.uk 2

3 Table of Contents 1. Scope of Procedure Procedure Statement Legislation and Guidance Rationale for Procedure Management Organisational Responsibilities:... 4 Gas Management Roles and Responsibilities:... 5 Duty Holder / Responsible Person (Gas)... 5 Gas Emergency Controller Senior Operations Manager... 5 Deputy Gas Emergency Controller... 6 Authorised Gas Safe Engineer - Estates Team Leader... 6 DLO Gas Safe Engineers (competent persons)... 7 Planned Maintenance Coordinator... 8 Gas Emergency Service Provider (North Staffs Pipe Services Ltd)... 8 Contractors... 8 Gas Consultants... 9 Estates and Development Helpdesk Staff... 9 Site Security Head of Accommodation Services Head of Catering Services Head of Events and Conferences Chief Executive Officer for Students Union Appendix Technical Support Library Statutory Instruments: British Standards Institution Publications: Institution of Gas Engineers and Managers Publications: Other Technical Reference Publications: Energy Saving Trust Publications: The Association of Control Manufacturers Publications: Building Regulations Approved Documents:

4 United Kingdom Liquefied Petroleum Gas (UKLG) Publications - Codes of Practice: Guidance Notes: Manufacturers Instructions: Contact Phone Numbers - A detailed list of up to date phone numbers for all relevant bodies and agencies that will include: Amendments Procedure Contractor/Operative Technical Library Procedure - Updating Staff, Staff Briefings, Etc Appendix 2 - Staff & Contractor Inductions Purpose Scope Retention of Records Documentation Appendix 3 - Qualifications & Training of Employees & Contractors Purpose Scope Procedure Retention of Records Documentation Appendix 4 Standard Operating Procedures Introduction Scope Procedures Testing Central Heating Systems Safety checks of relevant gas appliances / installations Tightness Testing of Installations / Appliance Connections Safety Checks - Gas Fired Central Heating & Hot Water Boilers and Systems (including independent water heating appliances) Safety Checks - Gas Fired Domestic Cooking Appliances / Installations. To be carried out in accordance with the following: Safety Checks - Gas Fired, Direct and Indirect, Forced Convection Air Heaters and system to be carried out in accordance with the following: Safety Checks - Gas Fired Overhead Radiant Heaters and multi-burner Systems. To be carried out in accordance with the following: Safety Checks - Gas Fired Catering Appliances / Installations. To be carried out in accordance with the following: Servicing of relevant gas appliances / installations Servicing of Gas Fired Central Heating & Hot Water Boilers and Systems (including independent water heating appliances)

5 Servicing of Domestic Cooking Appliances. To be carried out in accordance with the following: Servicing of Indirect Gas Fired, Forced Convection Air Heaters and Systems. To be carried out in accordance with the following: Servicing of Direct Gas Fired, Forced Convection Air Heaters and Systems. To be carried out in accordance with the following: Servicing of Radiant Heaters and multi-burner systems. To be carried out in accordance with the following: Servicing of Commercial Catering Appliances & Kitchen Installations. To be carried out in accordance with the following: Review Appendix 5 - Design Guidance Purpose Responsibilities Scope Procedure Procedures Introduction Risk Assessment Techniques Hazardous Areas Gas Pipework: Gas Pipework Design Gas Pipework Installation Gas Pipework Testing New pipework Gas Pipework Purging Gas Meters: Gas Meter Design Gas Meter Installation Gas Meter Commissioning Gas Meter Maintenance Design and Installation of Gas Fuelled Equipment Gas Equipment Fluing and Ventilation Gas Fired Hot Water boilers Small commercial and domestic appliances Design and Installation of kitchens and catering equipment Commissioning gas fired Plant and Equipment Documentation

6 Appendix 6 Management Responsibilities Structure Appendix 7 Management Meeting / Review Structure Mandatory Attendance Sporadic Attendance Agenda Internal Audit Schedule Appendix 8 - Maintaining and updating the gas asset register Purpose Scope Procedure The Asset register will contain details of: Retention of Records Documentation Appendix 9 - Gas Maintenance Process Purpose Scope Procedure- Annual Safety Check / Service-Work Allocation Procedure - Access (Residential and Non Residential) Procedure - Processing Gas Safety Records Appendix 10 - Responsive Repairs - Work Allocation Responsive Repairs Processing Gas Inspection Tickets / Work Orders Void Properties Documentation Appendix 11 - Catering & Mobile LPG heating Equipment Introduction Scope Responsibilities Procedure Fixed Catering Equipment Fuelled By Natural Gas Preventative Maintenance on Ventilation & Extract Systems in Kitchens Daily Weekly Monthly Quarterly Annually

7 Copies of the associated reports shall be retained for a five year period New Equipment Temporary Catering Development, Mobile Catering Vehicles and gas bottled temporary heating under the responsibility of the Estates and Development Events Team Procedure for use of temporary heating appliances fuelled by LPG Use and Storage of LPG Cylinders Emergency Procedures Leakage without fire Leakage with fire Documentation Appendix 12 Dealing with Unsafe situations Purpose Scope Procedure for Dealing with Unsafe Situations For risk assessment process when deviating from this process Risk Classification Process Risk Assessments When Deviating From Unsafe Situations Procedures Documentation Appendix 13 Quality Control Purpose Scope Procedure Procedure Implementation Auditor Qualifications Responsibility Review Documentation Appendix 14 Gas related emergencies Purpose Scope Procedure - Dealing with Reports of a Gas Related Emergency Procedure - Processing Gas Works Procedure Form Reference GE Reporting under RIDDOR Retention of Records Documentation

8 Appendix 15 Form GE Appendix 16 Addressee list Appendix 17 Keele University Sub Contractors Gas Declaration Form

9 1. Scope of Procedure This Procedure is applicable to gas installations, generally located within buildings, downstream of the building additional emergency control valve (AECV). The gas safety management system for the University gas network, generally located below ground except for the gas governor installations, upstream of a building AECV and downstream of the National Grid network supply point emergency control valve (ECV) is covered by the Keele University Gas Safety Case. The procedure has been compiled to inform and designed to achieve continuous improvements to health and safety performance relating to Gas Safety with continuous monitoring of standards of work, certification and plant performance. The procedure is aligned with the Estates Strategy and the University s strategic plan which commits to the management and maintenance of its assets which includes gas installations and appliances %20Estates%20Strategy% %20Website%20Final.pdf The procedure is also aligned to the University s Health and Safety Policy and its desire to set safety standards which include all aspects of gas safety %20Policy%20Statement% %20VC.pdf Keele University is responsible for gas safety related activities in Domestic, Catering and Commercial type Natural Gas Installations with a limited number of LPG Installations on the University estate properties. The Estates and Development Directorate is responsible for ensuring that all properties including some domestic dwellings with gas installations are safe and compliant with respect to the Gas Safety (Installation and Use) Regulations. This document outlines the extent to which Keele University has put in place arrangements that will ensure so far as is reasonably practicable, the safety of staff when working on gas appliances and installations, downstream of the Emergency Control Valve. Procedures are also in place to ensure that all contractors employed on gas work comply with safe working practices. Keele University property portfolio is extensive as it covers Medical, Pharmaceutical and Science Schools, Halls of Residence, Faculty Offices, Catering, Sports Hall and Administrative Amenities. The Gas Safety Management System will apply to all sites owned or managed by 1

10 Keele University however there are exclusions detailed in section 6 organisational responsibilities which details responsibilities for commercial tenants, staff housing tenants, medical and some bottled gases. Fixed or portable sources of LPG and any temporary heating / catering / process imported for use on the site shall be covered. The University has a combination of private natural gas networks and gas incoming supplies that are the responsibility of National Grid and therefore outside of the remit of this management system. 2. Procedure Statement The responsibility of Keele University, in relation to gas safety, is to ensure all gas equipment installed and used within all University properties are installed and maintained by competent persons and is safe to use and present no harm to any person. Keele University will gain access to all properties it is responsible for at least once in every twelve month period to: Ensure the safety of persons through regular safety inspections and maintenance of all fixed gas fuel-burning equipment. Inspect and test gas supplies and flue installations for integrity and safety. Ensure that residences own gas appliances are correctly installed and safe to use. Ensure the safety of persons through the regular maintenance of smoke alarms. Ensure the safety of persons deemed to be at risk by regular maintenance of carbon monoxide alarms. For all non-domestic gas pipework installations a programme of tightness testing will be undertaken ensuring no installation is left untested for more than three years. Where a report is received that gas equipment is not operating satisfactorily a risk management process will be adopted and a suitably qualified operative will attend site to initially make safe and then carry out remedial actions as soon as practicable. The University will ensure that all users of gas fuelled equipment either residential or educational are made aware of the safe operation of such equipment. 2

11 3. Legislation and Guidance Under the requirements set out in the Gas Safety (Installation and Use) Regulations 1998, Keele University is required to ensure that all gas appliances, flues and gas pipework are checked regularly. A Gas Safe registered gas engineer must carry out the safety checks and a record of each safety check needs to be held by the University and the resident or responsible person for the premises. The University has a responsibility for ensuring that access is gained to each property and also that it can be demonstrated that the University has made reasonable efforts to verify that the checks are being properly carried out. The University will also be responsible for overseeing the activities of any contractor employed to install, service, or maintain any gas pipework or appliances contained within or supplying University properties. The Gas Safety Management System is designed to ensure that Keele University fully discharges the responsibilities and duties imposed by the regulations: Keele University is not defined as a Registered Social Landlord but has accepted a duty under the Gas Safety (Installation & Use) Regulations 1998 to maintain, in a safe condition, all gas fittings and flues, owned by the landlord, in all of its rented / managed properties. (Regulation 36). The duty involves a check for safety of all owned appliances, flues and pipework every 12 months and, in addition, a responsibility for the maintenance of every owned fixed gas appliance in accordance with the appliance manufacturers servicing instructions. Keele University in its statutory undertaking as a landlord and operator of public buildings additionally carries a duty of care under the Health & Safety at Work Act 1974 to discharge its responsibilities in a safe manner. This duty extends to the maintenance of smoke alarms and where fitted and carbon monoxide alarms. The failure of Keele University to gain access to carry out essential safety checks may result in staff, residents and members of the public being placed in danger. Failure to carry out essential safety checks, if it is proved that all reasonable and practicable steps have not been taken to gain access may result in criminal proceedings being taken against Keele University and its responsible officers. 4. Rationale for Procedure The Keele University Procedure in relation to all works dealing with gas supply, equipment, smoke and carbon monoxide alarm installations identifying the University s commitment to taking all practicable steps to comply with the legal duties imposed onto them by the Gas Safety (Installation & Use) Regulations 1998 and the Health and Safety at Work etc., Act 1974 in relation to gas fuelled equipment, smoke and carbon monoxide alarm installations. 3

12 Note: With relation to smoke and CO alarms, the Procedure relates to access for the annual gas safety check only. 5. Management The University s Estates and Development Senior Operations Manager will implement these procedures and ensure all sections within are adhered to as far as is reasonably practicable together with the Planning and auditing of these procedures. The Estates and Development Department will maintain appropriate records of all works carried out by contractors and others. The overall responsibility for effective implementation of the Procedure lies with the Senior Operations Manager. The University will consult with other bodies such as the Health and Safety Executive, The Gas Safe Register, The Institution of Gas Engineers and External Consultants in order to continually develop best practice in this Procedure area. Please refer to Appendix 6 Management Responsibilities structure 6. Organisational Responsibilities: The roles and responsibility will apply to staff dealing with the installation, servicing and maintenance of natural gas and LPG installations, appliances and related works, it does not include duties relating to other areas of building services work within the Directorate of Estates and Development, Schools and faculties such as medical gases, bottled gases and oxygen supply lines or specialised department equipment other than their relationship to the installation of natural gas appliances or supply lines. The responsibility for the provision and use of such gases and associated pipework, regulators and connections are covered via local risk registers owned by the faculty and monitored via local Health and Safety committees. It does not include responsibility for the installation, servicing and maintenance of natural gas and LPG installations to such entities that, via lease or internal agreements, have control of their own operations, such as the Students Union and commercial clients such as Cobra Pharmaceuticals, Bio Composites etc. Roles that interface with teaching staff, students, commercial activities or members of the public are included. This will specifically apply to Security Services and the Helpdesk personnel who will receive gas related calls in particular reports of gas escapes or fumes and are required to offer guidance and advice in such circumstances. Tenancy agreements are in place to prohibit staff introducing gas appliances and modifications to staff housing rented properties without authorisation from Estates, as such any gas appliance not registered with the University will be deemed to be the responsibility of the tenant. During the annual gas safety check within staff housing ALL appliances will be checked against the asset register and anomalies highlighted to the Gas Authorised Person. 4

13 Users of gas equipment within The University such as teaching staff, students, catering staff etc. will not be included. General gas safety guidelines are highlighted within the relevant sections of these procedures. Gas Management Roles and Responsibilities: Duty Holder / Responsible Person (Gas) The Senior Operations Manager is designated the Duty Holder by the Vice Chancellor and will act as the Responsible Person for Keele University gas installations, as defined in the Gas Safety (Installation & Use) Regulations. The duty holder shall have the authority to take action and will be responsible for the overall gas safety within the University estates. Implementation of the Gas Safety Management Procedure will be delegated to the Gas Emergency controller. Gas Emergency Controller Senior Operations Manager Responsible for standards setting, will control gas policies and procedures and will be responsible for the implementation of the Gas Safety Management systems. The incumbent will: Act as the Gas Emergency Controller for the University s Private Gas Network as required by the Gas Safety (Management) regulations Be responsible for liaison with Estates and Development project managers, other departments and contractors when other building work or activities are being carried out to ensure these do not have any adverse effect on the safe operation of any gas installation, controls or appliances. The role shall be appointed in writing by the Duty Holder. This document and any related gas procedures will be reviewed on an annual basis with the Head of Occupational Health & Safety and with external Gas Consultancy Services. Evaluate and appoint competent Gas Emergency response contractors and act as responsible person for the gas network and act as signatory when handovers are requested from National Grid. Be responsible for actions in Gas Safety Case Emergency procedures KU/Gas/6 section 3. Lead on the agreement of the service level, scope of servicing & certification required for housing stock, required by the Gas Safety (Installation and Use) Regulations 1998 with the Head of Accommodation services. Be responsible for ensuring with the Authorised Gas Safe Engineer- Estates Team Leader that all DLO operatives are updated on a regular basis to ensure they are up to date with current legislation, operating procedures. Lead on the management of the asset register of properties and inform the Planned Maintenance Coordinator of any changes that affect the planning schedule of appliances safety checks and servicing requirements. Ensuring that sufficient resources are made available to enable the objectives of the procedure to be met. 5

14 Ensure adequate induction and training is provided to new members of staff on gas safety related matters as appropriate to their roles and responsibilities. Liaise with the Planned Maintenance Coordinator to ensure asset registers are maintained where gas related equipment is recorded for ongoing maintenance requirements. Control the access for the planned programme of works and deal with responsive repairs. Respond to any warning notices raised, confirm and close out any remedial actions, check corrective actions raised by contractors as a result of unsafe situations. Deputy Gas Emergency Controller The incumbent will: Act as the Gas Emergency Controller for the University s Private Gas Network as required by the Gas Safety (Management) regulations Be responsible for liaison with Estates and Development project managers, other departments and contractors when other building work or activities are being carried out to ensure these do not have any adverse effect on the safe operation of any gas installation, controls or appliances. The role shall be appointed in writing by the Duty Holder. Evaluate and appoint competent Gas Emergency response contractors and act as responsible person for the gas network and act as signatory when handovers are requested from National Grid. Be responsible for actions in Gas Safety Case Emergency procedures KU/Gas/6 section 3. Authorised Gas Safe Engineer - Estates Team Leader Responsible for: The day to day operations of Direct Labour (DLO) Gas Safe Operatives and the general management of gas related problems within the University s stock for which they have responsibility. Where the situation is outside the competence of the Authorised Gas Safe Engineer, then he/she should inform the Senior Operations Manager/ Operations Manager and procure the services of a competent contractor. Manage investigations of gas escapes & coordinate the investigation of reported Carbon Monoxide spillage/alarms. For Gas Escapes, liaise with National Grid under such circumstances and inform the Gas Safety Controller if there is any escalation in the 6

15 situation. Record details of the incident for future reporting, follow up on any remedial actions within the Authorised Gas Safe Engineer s remit. Responsible for ensuring the DLO Gas Safe Operatives have the appropriate training certification for the work allocated to them. Responsible for dissemination of information and updates from Gas Safe to all DLO Gas Safe Operatives and to inform the Operations/ Senior Operations Manager of any compliance related issues requiring action. Responsible for checking certification, and providing certification to planned maintenance coordinators Responsible for checking risk assessments and method statements of approved contractors who are directly employed by the Authorised Gas Safety Engineer. Responsible for auditing performance of DLO Gas Safe engineers to ensure compliance with this Procedure and Gas Safety (Installations & Regulations) Provide evidence of toolbox talks in relation to dissemination of information relating to gas legislation, technical bulletins and HSE guidance. Responsible for ensuring with the Gas Emergency Controller that all DLO operatives are updated on a regular basis to ensure they are up to date with current legislation, operating procedures Provide reports to the gas safety meetings in relation to gas escapes, contractor and DLO performance, dangerous situations and equipment upgrades. DLO Gas Safe Engineers (competent persons) Responsibilities include: Adherence to this Procedure and requirements of Gas Safety (Installation and Use) Regulations Ensure that they hold appropriate current gas qualifications for the areas of work they are employed to undertake. Ensure they will comply with all safe working practices and install, service and maintain in a safe condition all gas equipment in accordance with the requirements of the Gas Safety (Installation and Use) Regulations 1998 and any relevant manufacturers instruction and current standards in force. Ensure they complete gas safety reports or other documentation relevant to the work undertaken and issue any warning notices in accordance with the industry Unsafe Situations Procedure (Gas Safe Technical Bulletin 001). Ensure they will respond to a report of fumes or CO detector sensor alarm activation, attend on site and, where safe to do so, make safe. If the incident is RIDDOR, reportable contact site security will inform the Emergency Service Provider and also to cooperate with any subsequent investigations. Responsibility for compliance with Emergency Procedure KU/Gas/6 of the Gas Safety Case, Section 5. 7

16 Planned Maintenance Coordinator Responsible for: Planning recurrent works, inspections and servicing of gas appliances, safety checks and monitoring in line with the requirements off the Gas Safety (Installation and Use) Regulations 1998 utilising the Estates and Development Q5 planning database and assets registers at the request of Estates and Development staff responsible for Gas Safety and from information supplied via project managers and the handover documentation Project Handover Checklist. Creating job tickets for required tasks relating to planned gas works and disseminating these job tickets to the Operations Manager and Authorised Gas Safe Engineer in a timely manner. Updating the relevant asset management database when works are signed off and rescheduling tasks. Providing reports detailing overdue works to be utilised in monthly reports to the Estates and Development Senior Management Team. The retention and storage of certification relating to Gas Safety Inspections. Assist in the formulation and upkeep of asset management systems. Collate gas certification and send to external auditors. Gas Emergency Service Provider (North Staffs Pipe Services Ltd) Responsible for: Duties under the Gas Emergency Procedure Gas Safety Case KU/Gas/6 section 4. Providing and updating when necessary emergency contact details to both Keele University Site Security and Senior Operations Manager and the Estates and Development Helpdesk. Liaising with Gas Network Controllers during attendance of gas emergencies and provide advice relating to transfer of responsibilities from National Grid. Contractors Gas Contractors will: Ensure all operatives hold appropriate current gas qualifications for the areas of work they are employed to undertake. Comply with all safe working practices and install, service and maintain in a safe condition all gas equipment in accordance with the requirements of the Gas Safety (Installation & Use) Regulations and any relevant manufacturer s instructions and current standards in force. Complete gas safety reports or other documentation relevant to the work undertaken and issue any warning notices in accordance with the Industry Unsafe Situations Procedures (Gas Safe Technical Bulletin 001). Respond to a report of fumes or CO detector sensor alarm activation, attend on site and investigate, take appropriate actions and submit reports on findings and remedial actions. Ensure that all operatives are kept up to date with gas legislation, technical bulletins, or 8

17 HSE guidance and provide evidence of relevant tool box talks and operative ACS competencies upon request. Contractor performance shall be subject to quarterly review at the Estates and Development Health & Safety Review meetings. Gas Consultants A Gas Consultant will be retained by the University to act in an advisory and support capacity to the Estates and Development Department. In this advisory capacity the consultant will: Attend Management Review meetings upon request. Provide quality assurance of completed documentation, Provide staff development in gas safety awareness, Provide staff training in dealing with industry unsafe situations, Carbon Monoxide releases, and develop risk assessments for the inspection and testing of pipework. Carry out annual audits of the Gas Management System. Act in any other gas related capacity as requested by The Estates and Development Directorate staff. Estates and Development Helpdesk Staff Responsible for: Following Emergency Procedure Instruction Sheet 1 of the Gas Safety Case Emergency Procedure KU/Gas/6 advising the person reporting any smell of gas or suspected CO incident. Raising an appropriate job ticket on the asset management database for internal recording, & distributing a copy of the ticket to the Senior Operations Manager. Compiling information utilising the Gas Reporting Form (GE1) (Appendix 15) when suspected escapes are reported and to pass on a record of this document to the Gas Responsible Person. Estates Project and Planning Officers Responsible for: Ensuring gas designs are authorised by the Keele University Principal Mechanical Engineer Ensure that all contracted staff conducting work either on installation of a gas system or alteration to an existing gas installation have the necessary gas qualifications required for the work by utilising the sub-contractors declaration form Appendix 17 When work is undertaken, provide information regarding the removal of, or addition of new gas assets to the Authorised Gas Safe Engineer Plumbing Team Leader 9

18 Update the Gas Network Controller Senior Operations Manager so that Gas valve cards, risk assessments and load shedding documentation can be updated Update Planned Maintenance Coordinator of works so that planned maintenance regimes can be updated Site Security Site Security operate on a 24/7 basis and are responsible for implementing the emergency procedure KU/Gas/6 section 2. They are to compile information utilising the Gas Reporting Form (GE1) when suspected escapes are reported and to pass on a record of this document to the Gas Responsible Person. Head of Accommodation Services Responsibilities are: To work with the Gas Emergency controller in producing an asset list & in agreeing the service level and scope of servicing and certification for housing stock, required by the Gas Safety (Installation and Use) Regulations Informing the Authorised Gas Safe Engineer of any changes to Gas equipment within the housing stock To facilitate access arrangements to properties with the Accommodation Services area of control for servicing repairs and upgrades. To develop Tenancy Agreements that clearly identifies the responsibilities of tenants with regard to gas safety. To ensure procedures are in place to ensure any void properties are surveyed. To ensure that agreements are in place for the provision of gas safety certification to contracted laundry services, and to monitor the performance of service providers for compliance. Head of Catering Services Responsible for: Ensuring that the Gas emergency controller has an up to date asset list, and that they are informed prior to the purchase and installation of any new gas appliances on the Keele campus to ensure they are installed correctly with the necessary certification. Ensuring that any mobile catering equipment is fit for purpose and is correctly certified and procedures are in place to check installations prior to use and to follow the requirements in appendix 11. Head of Events and Conferences Responsible for: 10

19 Ensuring that any mobile catering equipment or mobile gas fired heating appliances, hired or supplied for any events is risk assessed, correctly certified and procedures are in place to check installations prior to, and in, use and to follow the requirements in appendix 11. Chief Executive Officer for Students Union Responsible for: Ensuring that any fixed gas catering equipment, under their control, is maintained and serviced as per manufacturers recommendations and that a gas safety certificate is available and up to date for the installation. Ensure maintenance arrangements are in place for ventilation and extract systems as detailed in appendix 11 Ensuring that the Gas emergency controller has an up to date asset list, and that they are informed prior to the purchase and installation of any new gas appliances on the Keele campus to ensure they are installed correctly with the necessary certification. Provide to the Gas Safe Authorised Engineer all certification for installation and servicing of gas appliances and installations for audit purposes. Ensuring that any mobile catering equipment or mobile gas fired heating appliances, hired or supplied for any events is risk assessed, correctly certified and procedures are in place to check installations prior to, and in, use and to follow the requirements in appendix 11. Refer to Appendix 2 Staff & Contractor inductions Refer to Appendix 3 Qualifications & Training of Employees & Contractors 11

20 Appendix 1 - Associated Documents / Technical Support Library The Gas Safety (Installation & Use) Regulations 1998 The Health and Safety at Work etc., Act 1974 The Management of Health & Safety At Work Regulations 1999 The Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 2013 Technical Support Library This procedure describes the methods used and documentation utilised for providing technical support relating to gas, smoke and Carbon Monoxide alarm installations for Keele University employees. The Estates and Development Department will hold an electronic Central Technical Library, by subscription to Gas Safe Register, for reference by all relevant staff including the Estates and Development Maintenance Service Staff and the Capital Projects Team. The Central Technical Library will include (but not necessarily be limited to) the following documents: Statutory Instruments: The Health and Safety at Work Act 1974 SI 1981 / 917: The Health and Safety (First Aid) Regulations 1981 SI 1989 / 635: The Electricity at Work Regulations 1989 SI 2013 / 3163: The Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 2013 SI 1998 / 2451: The Gas Safety (Installation & Use) Regulations 1998 SI 2000 / 2531: The Building Regulations 2000 (including all amendments) 12

21 SI 1999 / 1148 Water Supply (Water Fittings) Regulations SI 1999 / 1506 Water Supply (Water Fittings) (Amendment) Regulations 1999 Health & Safety Executive / Commission Publications Approved Code of Practice and Guidance: Safety in the installation and use of gas systems and appliances, Gas Safety (Installation & Use) Regulations 1998 series L56 Approved Code of Practice and Guidance: Memorandum of Guidance on the Electricity at Work Regulations 1989 (Installation & Use) Regulations 1998 A Guide to the Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 2013 Reducing Noise at Work - Guidance on the Noise at Work Regulations 1989 British Standards Institution Publications: BS 5440: Installation and maintenance of flues and ventilation for gas appliances of rated input not exceeding 70 kw net Part 1: 2008) Specification for installations and maintenance of flues Part 2: 2009 Specification for installations and maintenance of ventilation for gas appliances BS 5482: Code of practice for domestic butane and propane gas burning installations Part 1: 2005 Installations at permanent dwellings, residential park homes and commercial premises with installation pipework sizes not exceeding DN25 for steel and DN 28 for corrugated stainless steel or copper BS 5546: 2010 Specification for installation of hot water supplies for domestic purposes, using gas fired appliances of rated input not exceeding 70 kw. BS 5864 : 2010 Installation and maintenance of gas fired ducted air heaters of rated input not exceeding 70 kw (net) - Specification BS 5839: Fire detection and alarm systems for buildings Part 1: 2013Code of practice for system design, installation and servicing (current sections) Part 1: 2002 Code of practice for system design, installation commissioning and maintenance Part 6: 1995 Code of practice for the design and installation of fire detection and alarm systems in dwellings BS 5871: Specification for installation of gas fires, convector heaters, fire/ back boilers and decorative fuel effect gas appliances Part 1: 2005 Gas fires, convector heaters, fire/ back boilers and heating stoves Part 2: 2005 Inset live fuel effect gas fires of heat input not exceeding 15 kw and fire/ back boilers Part 3: 2005 Decorative fuel effect gas appliances of heat input not exceeding 20 kw Part 4: 2007 Independent gas fired flue less fires, convector heaters and heating stoves of nominal heat input not exceeding 6 kw BS 6172: 2010 Installation of domestic gas cooking appliances - Specification BS 6173: 2009 Specification for installation of gas-fired catering appliances for use in all types of catering establishments (2nd and 3rd family gases) BS 6230: 2011 Specification for installation of gas-fired forced convection air heaters for commercial and industrial space heating (2nd family gases) 13

22 BS 6400: Specification for installation of domestic sized gas meters maximum rated capacity not exceeding 6m3/h. Part 1: 2016 Low pressure 2nd family gases Part 2: 2006 Medium pressure 2nd family gases Part 3: 2007 Low & medium pressure 3rd family gases BS 6461: Installation of chimneys and flues for domestic appliances burning solid fuel Part 1: 1984 Code of practice for masonry chimneys and flue pipes BS 6644: 2011 Specification for installation of gas-fired hot water boilers of rated inputs between 60 kw and 2 MW (2nd and 3rd family gases) BS 6798: 2014) Specification for installation of gas fired boilers of rated input not exceeding 70 kw net BS 6891: 2015 (Incorporating Amendment No. 1 & No. 2: 2008) Installation of low pressure gas pipework of up to 35 mm (R1¼) in domestic premises - Specification BS 6896: 2011 Specification for installation of gas-fired overhead radiant heaters for industrial and commercial heating (2nd and 3rd family gases) BS 7624: 2004 Installation and maintenance of domestic direct gas-fired tumble dryers of up to 6 kw heat input - Specification BS 7671: 2008 (+ A3: 2015) Requirements for Electrical Installations - IEE wiring Regulations 17th Edition BS 7967: 2015 Guide for the use of electronic portable combustion gas analysers for the measurement of Carbon monoxide in dwellings and the combustion performance of domestic gas fired appliances BS 7967 Part 5: 2010 Guide for using electronic portable combustion gas analysers in nondomestic premises for the measurement of carbon monoxide and carbon dioxide levels and the determination of combustion performance BS 8446: 2005 Specification for the installation and maintenance of open-flued, nondomestic gas fired laundry appliances) BS EN 12828: 2003 Heating Systems in Buildings - Design for water based heating systems BS EN 12831: 2003 Heating Systems in Buildings - Method for calculation of the design heat load BS EN 14336: 2004 Heating Systems in Buildings - Installation and commissioning of water based heating systems Institution of Gas Engineers and Managers Publications: IGE/UP/1 : Edition 2 Strength testing, tightness testing and direct purging of industrial and commercial gas installations IGE/UP/1A : Edition 2 Strength testing, tightness testing and direct purging of small, low pressure industrial and commercial Natural Gas installations IGE/UP/1B : 2006 Edition 3 Tightness testing and purging of small gas installations IGE/UP/1C Communication 1751 Strength testing, tightness testing and direct purging of Natural Gas and LPG meter installations. IGE/UP/2: Edition 3 Installation of pipework on industrial and commercial premises IGE/UP/4: Edition 4Commissioning of gas-fired plant on industrial and commercial premises 14

23 IGE/UP/10: Edition 4 Installation of gas appliances in industrial and commercial premises plus amendments March 2016 IGE/UP/11: Edition 2 Gas installations for educational establishments IGE/UP/1101 Communication 1745 Guidance on gas installations for the management and staff within educational establishments IGE/UP16 Design for Natural Gas Installations IGE/TD/4 Edition 4 PE and steel gas services and service pipework IGEM/TD/13 Edition 2 Pressure regulating installations for Natural Gas, LPG and Liquefied Petroleum Gas/Air IGE/SR/25 Edition 2 Hazardous Area Classification IGE/SR/29 Dealing with reported gas escapes. Gas Safe Register (GSR) Publications: The Gas Industry Unsafe Situations Procedure Edition 7.1 (TB001) Institution of Electrical Engineers (IEE) Publications On-Site Guide BS 7671: (2015) 17th Edition 6 Other Technical Reference Publications: Basic Science and Practice of Gas Service (Gas Service Technology Volume 1) Domestic Gas Installation Practice (Gas Service Technology Volume 2) Energy Saving Trust Publications: CE 30 : 2008 Domestic Heating by Gas : Boiler Systems CE 54 : December Reprinted February 2005 Domestic heating sizing method 2011CE Central Heating System Specifications (CHeSS) The Association of Control Manufacturers Publications: How to Comply with the Revised Building Regulations 2001 / 2002 (July 2003) Building Regulations Approved Documents: Approved Document A: 2013 Structure Approved Document B: 2010 Fire Safety Approved Document F: 2010 Ventilation Approved Document G: 2016 Hygiene Approved Document H: 2010 Drainage and Waste Disposal Approved Document J: 2010 Combustion Appliances and Fuel Storage Systems Approved Document L1A: 2013 Conservation of Fuel and Power Approved Document P: 2006 Electrical Safety 15

24 United Kingdom Liquefied Petroleum Gas (UKLG) Publications - Codes of Practice: COP 1: Bulk LPG Storage at Fixed Installations Part Design, Installation and Operations of Vessels Located Above Ground Part Small Bulk Installations for Domestic Purposes Part Examination and Inspection Part Buried / Mounded LPG Storage Vessels COP 3: 2000 Prevention or Control of Fire Involving LPG COP 7: 2004 Storage of Full and Empty LPG Cylinders and Cartridges COP 17: 2001 Purging LPG Vessels and Systems COP 22: 2012 LPG Pipework COP 24: The Use of LPG Cylinders Part LPG at Residential Premises Part The Use of Butane in Cylinders at Residential Premises COP 25: 2008 LPG Central Storage and Distribution Systems for Multiple Consumers Guidance Notes: GN 3: 1999 A Guide to the Preparation of Major Accident Prevention Policies Manufacturers Instructions: Copies of appropriate manufacturers instructions for all appliances/equipment owned by Keele University. Contact Phone Numbers - A detailed list of up to date phone numbers for all relevant bodies and agencies that will include: National Gas Emergency Service Call Centre Gas Safe Register Appropriate Manufacturers Local / National HSE Office(s) and Advice Lines Energy Suppliers Nominated Gas Consultants Amendments Procedure Contractor/Operative Technical Library 16

25 Gas & DLO operatives must access Gas Safe Registered Technical Bulletin 999 which identifies all normative documents for use by gas operatives. Technical Bulletin 999 identifies changes and expected revision dates to normative documents. Form Reference Title TBA Gas Safe Technical Bulletin 999 This technical bulletin is updated where appropriate and republished on or about the following dates each year; January April July October The gas operative will review technical Bulletin 999 at the appropriate dates and inform the Authorised Gas Safe Engineer or Keele University Operations Manager for DLO operatives of any changes to normative documents, technical bulletins, HSE Safety Alerts or manufactures updates that will result in operational change. The contractor will ensure that each individual operative will hold an Operative Technical Library for personal use during their daily activities. The Operative Technical Library will include (but not necessarily be limited to) the following documents: Domestic Essential Gas Safety Commercial Essential Gas Safety Gas Industry Unsafe Situations Procedures The Gas Consultants will inform the Senior Operations Manager of legislative change to or withdrawal of the publications for amendments to the Central Technical Library. It is the responsibility of any gas contractor to ensure their individual gas operative technical library is updated. Procedure - Updating Staff, Staff Briefings, Etc. This will be achieved by several means including: Where necessary completion of relevant ACS Assessments Appropriate Manufacturers Training 17

26 Regular Tool Box Talks Availability of the Registered Gas Engineer Magazine Circulation of Trade Publications / Magazines Electronic access to Gas Safe documentation British Standards and IGEM documents via subscription, housed on the Gas Safe Web Site Documents will be kept in a central Library and updates logged during a quarterly review by the Authorised Gas Safe Engineer Appendix 2 - Staff & Contractor Inductions Purpose This procedure describes how newly recruited members of staff with responsibilities for the safe operation of the Gas Safety Systems, or any contractor(s) with responsibility for performing gas related work carried out on properties for which Keele University Estates and Development have responsibility, are suitably inducted into and, conversant with these procedures and any other related Health and Safety requirements pertaining to those areas of gas work they undertake. The purpose is to ensure new employees and / or contractors become fully operational quickly and are integrated with the recruitment process and start contributing effectively to the day to day delivery of the maintenance, servicing, and installation of gas systems across all the campuses, academic, administrative, commercial and residential buildings. The induction process will include a review and feedback process to identify any training needs required to fully implement these procedures. Scope This induction procedure is limited to gas specific issues and will not take into account generic induction processes undertaken by Human Resources or others which covers areas for example such as: Terms and Conditions of the Employment Contract Objectives of the Business or Organisation The Business or Organisational Policies and Procedures Mission Statement Staff Handbook Procedure An induction training form will be held on file by Keele University Estates and Development. 18

27 The induction training form will identify the roles and responsibilities of the inductee and those areas of responsibility applicable to the job role being undertaken within Keele University premises. The training form will be subject to annual review, or as required, due to changes in legislation or operational requirements (these criteria apply equally to permanent employees and agency staff used for installing, servicing and maintaining gas systems). The Operations Manager will ensure any new members of staff, in accordance with the roles and responsibilities, or agency staff undertakes an induction training course. On completion the Induction Training Form shall be completed and added to the staff records. The induction course shall include as necessary, (but not be limited to): Overview of the Organisational Structure Key staff within the organisation Outline of the individuals responsibilities for maintenance of the system and observance of procedures within their areas of operations Appliance types and locations including campus geography Gas Safety Procedures Manual Keele University Permits to Work procedures Emergency Procedures including reports of gas escapes and reports of fumes Health & Safety and hazard/incident reporting procedures, including RIDDOR, in accordance with the gas safe register requirements Communication channels within the University Security arrangements including key access to secure areas Risk Assessments and Method Statements The associated line manager shall identify all training requirements that must be completed in order for a member of staff to fully undertake their duties. All such training must be undertaken prior to an individual taking up their duties. Evidence of all required qualifications and training shall be filed with the Training Matrix. Each inductee shall be responsible for providing up to date copies of any certificates demonstrating relevant training and approval to appropriate Regulations. The Operations Manager will ensure that a review of the induction process is undertaken after the first week and at agreed timescales thereafter and inductees given the opportunity to provide feedback. Contractors attending site at the request of Estates and Development staff shall complete the Keele University Induction DVD and questionnaire and provide staff with evidence of all required qualifications 19

28 Retention of Records Evidence of the induction process shall be retained for 5 years on the Induction Training Form Evidence of the induction review and any feedback shall be held for 5 years Documentation Form Reference TBA TBA TBA Title Induction Training Form Induction Review Induction Feedback 20

29 Appendix 3 - Qualifications & Training of Employees & Contractors Purpose This procedure describes the methods used and documentation utilised in ensuring that any person with responsibility for gas safety issues or gas work carried out on properties for which Keele University Directorate of Estates and Development has responsibility, is carried out by gas operatives who are suitably qualified, conversant with current requirements and deemed competent in those areas of gas work they undertake and registered as a class of person (currently Gas Safe). The procedure will also ensure that Keele University staffs who are not gas qualified will undertake suitable training events to show their understanding of current legislation and standards affecting gas safety. Scope The Accredited Certification Scheme (ACS) system contains competence assessments for all mainstream work involving Natural Gas or Liquefied Petroleum Gases. Some elements of more specialised work are covered by The Approved Code of Practice (ACoP) but the only existing route for Gas operatives to demonstrate continued competence for mainstream work is through ACS qualifications. All Gas Safe registered gas operatives must be re-assessed on their professed competencies at a maximum of 5 yearly intervals. For the purposes of this procedure the obligations and standards to be applied in determining and maintaining competence will apply to all gas operatives. All ACS qualifications will need to be current, valid, and supported by ongoing evidence of maintaining knowledge with changes in law, technology and safe working practice during the 5 yearly renewal periods of ACS qualifications. DLO technicians who are not gas qualified and outside the scope of this procedure can undertake some normal day to day activities which are excluded from the requirement for ACS competence. This can include but is not limited too; Connecting or disconnecting bayonet fittings or other self-clean connections for the purpose of cleaning the space a gas appliance normally occupies Operation of laboratory equipment such as Bunsen burners Changing of bottled gas cylinders Relighting of pilot lights or operation of appliances 21

30 Procedure An ACS competence matrix will be held on file by Keele University Estates and Development Maintenance Department. The competence matrix will identify the necessary ACS competencies required for contractors to work on the types of gas systems and appliances within Keele University premises for which the Estates and Development Department has responsibility. The matrix will be subject to annual review or as required by changes to ACS competency requirements. All Contractors must provide a current and valid copy of their GAS SAFE registration certificate as part of the Keele University Sub Contrators Declaration Form - Appendix 17 Contractors will supply the identity of any operatives that will / may undertake work on Keele University gas systems and provide copies of individuals relevant and current ACS certificates and Gas Safe Registration Cards also as part of the submission of the Keele University Sub Contrators Declaration Form - Appendix 17 Any contractor will assume responsibility for vetting any sub-contractors and forwarding their details to the Authorised Gas Safe Engineer. No such person will be allowed to start work without approval from the Authorised Gas Safe Engineer or in his absence, the Operations Manager. The Estates Authorised Gas Safe Engineer will retain evidence of the identity of operatives that will / may undertake work on Keele University gas systems and retain copies of relevant and current certificates and Gas Safe Registration cards. Competencies will be checked against the competency matrix or Gas Safe Register. A permit to work shall be used to authorise work undertaken by contractors, on any gas system. Keele building managers with responsibility for maintenance and safety of gas systems and gas fired equipment such as fixed catering equipment shall ensure competent persons are employed to service, maintain or install gas fired equipment and provide evidence of operative competence. The Senior Operations Manager will advise such managers of any changes to legislation or working practice which may affect the requirements for servicing or inspection of gas fired equipment for which they have contractual responsibility. The relevant Area Supervisor will be responsible for checking contractor qualifications and referring to the Authorised Gas Safe Engineer or Senior Operations Manager before temporary transportable gas systems such as LPG fuelled temporary heat sources or outside temporary catering equipment are imported into Keele University premises to ensure compliance is maintained. Where a DLO gas operative training need is identified due to findings from quality control inspections, changes in legislation or ACS competencies then the Authorised Gas Safe Engineer will advise the Senior Operations Manager in writing of the Gas operatives training need. Compliance dates will be identified, and evidence of completion of relevant training, and achievement of ACS assessments submitted and held on file. Any operative not achieving compliance by the required dateline will be deemed no longer competent and not allowed to work on gas systems until such compliance is achieved and evidence thereof submitted. 22

31 The Authorised Gas Safe Engineer will be responsible for ensuring that DLO operatives are informed of changes to Gas Safe Technical Bulletins, HSE warning alerts or manufactures updates and recalls by the use of tool box talks and memorandum. They shall submit evidence of operative s updates to the Gas Contractor of any tool box talks, or issue of memorandum carried out for inclusion onto the training database. This item will be a standard agenda item for discussion at all monthly meetings. The Authorised Gas Safe Engineer and Senior Operations Manager will identify any gas safety training needs of non-technical staff such as DLO technicians, premises managers, Accommodation Service Managers, helpdesk personnel and security staff etc. who have responsibilities under these gas safety procedures. A training needs analysis will be conducted and where training is required delivered at the discretion of the Operations Manager, course content will be agreed with Gas Consultant and where necessary delivered in-house or outsourced to suitably qualified staff who will deliver the training. Evidence of training will be held on the training matrix as proof of compliance or evidence of Continual Professional Development (CPD). Retention of Records Evidence of operative competencies shall be retained on the competence matrix and reviewed annually. Copies of contractor annual GAS Safe registration certificates will be held on file at for a period of not less than TWO years. Copies of operative certificates and Gas Safe Registration cards will be retained for a period of not less than FIVE years. Documentation Form Reference TBA TBA TBA TBA Reference TBA TBA Title Competence Matrix Training matrix Company Gas Safe Registration Certificates Operative Certificates and Gas Safe Cards. Title Technical staff updates & tool box talks No-technical/supervisory/management gas awareness training 23

32 Appendix 4 Standard Operating Procedures Introduction This procedure describes the standard methods and procedures used when carrying out service and maintenance work on relevant appliances found within Keele University premises. Scope The standard methods and procedures described in this section shall apply to the following equipment: Gas Installation Pipework Gas Fired Central Heating and Hot Water Boilers and System (including independent water heating appliances). The list below in not exhaustive but may Include the following appliances: Wall mounted boiler Free standing boiler Traditional hot water boilers Condensing boilers System boilers Combination boilers Thermal storage boilers Any combination thereof fitted with any type of flue system Domestic Gas Fired Cooking Appliances. Including the following appliances: Free standing cookers Built-in hotplates Built-in Ovens Independent grills Any combination thereof Gas Fired, Direct and Indirect, Forced Convection Air Heaters and System. Including the following appliances: Free standing floor mounted Suspended high level Ducted / Combined units Any combination thereof fitted with any type of flue system 22

33 Gas Fired Overhead Radiant Heaters and Systems. Including the following appliances: Suspended overhead radiant tube heaters Radiant Plaque heaters Ducted / Combined units Any combination thereof fitted with any type of flue system Gas Fired Catering Appliances and Allied Equipment. Including the following appliances: Hotplates / Ovens / Ranges and Combination Appliances Over / Underfired Grillers and Salamanders Deep Fat Fryers Steaming, Proving and Baking Ovens Baine Marie and Warming Cupboards or any combination thereof Procedures The following procedures shall be followed when undertaking gas related work: General miscellaneous works General Work on Gas Appliances Following any work which may potential compromise the gas services associated with the gas appliance, the gas operative shall carry out a safety check of the appliance including the following checks: The effectiveness of its flue if applicable The correct supply of combustion and ventilation air The operating pressure or heat input or, where necessary, both The appliance operation so as to ensure its safe functioning. More detailed requirements are to be found later in this section Testing Central Heating Systems Where work has been carried out to a central heating system or part of the system, the operative shall fully test the installation and commission the complete works. Included in the testing and commissioning shall be the following general items: Thoroughly flush systems with clean cold water Thoroughly flush the system, or appropriate part of the system, with clean cold water When a gas supply has been interrupted it must be re-tested in accordance with the appropriate standards and the requirements of this specification Re-commission and safety check the appliance in accordance with the appropriate standards and the requirements of this specification 23

34 Thoroughly flush the system, or appropriate part of the system, with hot water Refill, completely vent all high level points and radiators and hydraulically test Add the correct dosage of corrosion inhibitor where applicable Instruct the site responsible person in the proper and safe working of the systems and hand over all manufacturers literature provided with each boiler, pump, thermostat and programmer intended for user s instructions. The instruction shall be contained in a plastic sachet and shall include at least one radiator vent key. More detailed requirements for safety checking installations and appliances are to be found later in this appendix. Safety checks of relevant gas appliances / installations All safety check work schedules documented in this appendix must be used in conjunction with the appropriate manufacturer s instructions, which must be fully complied with. Where any appliance consists of two or more appliances, purposely designed to be used as a combined unit, then the relevant schedule shall be followed for each individual appliance. Whenever a Safety Check of a property is required by Keele University this shall include a full detailed safety check of any chimney system and any gas appliance for which the University is responsible. Should an additional tightness test of the entire gas installation be required over and above the three yearly specified tests this will be specified separately. Tightness Testing of Installations / Appliance Connections When tightness testing and purging non domestic natural gas installations, the Operative shall carry out such work in accordance with the appropriate standards listed below. Natural Gas Installations IGE/UP/1: Strength testing, tightness testing and direct purging of industrial and commercial gas installations IGE/UP/1A: Strength testing, tightness testing and direct purging of small low pressure industrial and commercial natural gas installations IGE/UP/1B: Tightness testing and direct purging of small natural gas installations The relevant test shall be determined in accordance with the guidance contained within these standards. This tightness test shall be repeated at least every 3rd year thereafter, unless required sooner by the manufacturer s instructions or deemed necessary by the gas operative or requested by the Contract Administrator. In all cases where gas escape has been identified or reported the operative shall, once any repair has been completed, undertake a tightness test to confirm the system is free from any leaks in accordance with the appropriate standards. 24

35 In the event of a tightness test being unsuccessful and the escape cannot be repaired, the installation shall be made safe and refer back to the Contract Administrator as soon as reasonable practicable or the Helpdesk or Security Services so that the building users can be informed. Record the tightness test results on the Strength Testing, Tightness Testing and Purging Forms as appropriate. Safety Checks must be carried out in accordance with manufacturer s instructions when carrying out gas works, however the following should be further considered when inspecting and Testing Chimneys Serving Gas Appliances: Visually inspect the entire chimney where practicable, removing access panels as required, including any section in the roof space, disconnecting and removing any gas appliance, plates, etc. as required to allow access to flue to determine the chimney route is acceptable The chimney is adequately supported The chimney is constructed from suitable materials The chimney is the correct size and suitable for the appliance The chimney is complete and continuous throughout its length The chimney is not corroded or cracked and is in good condition The chimney is a sufficient distance from any combustible material The use of bends meets the appliance / chimney requirements Flexible chimney liners are suitably sealed at the top and bottom No unacceptable intermediate openings exist in the chimney Any draught diverters, draught stabilisers, flue breaks or air inlets are correctly installed Any chimney previously used with other fuels has been swept prior to its initial use All chimney and appliance joints / seals are correctly made and suitable adaptors are used as required. Where a ridge terminal is fitted the integrity of the adaptor and its fixing bolts must be checked where practicable Only one appliance is connected to the chimney unless the chimney has been specifically designed for the connection of more than one appliance, e.g. a modular boiler installation Any catchment area is accessible via a suitably sized opening and is suitably constructed, of the correct size, free of debris and any air gaps into the space are sealed The chimney is clear of obstructions and any dampers have been suitably installed and / or interlocked The termination is correct, suitably located and fitted with an appropriate guard as required There are no signs of spillage of products of combustion Check flue flow and continuity using a smoke pellet and re-inspect all accessible chimney pipe including any section in an enclosed space for leakage - removing access panels as required Where necessary reconnect the gas appliance(s) then: Tightness test and purge the appliance connection 25

36 Check there is an adequate supply of combustion air Check the appliance operating pressure or heat input or, where necessary, both Check the appliance operation to ensure safe functioning Test all disturbed joints for gas tightness Test appliance(s) for spillage in accordance with manufacturer s instructions - carrying out individual and combined spillage tests Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Safety Checks - Gas Fired Central Heating & Hot Water Boilers and Systems (including independent water heating appliances). Check the general condition of the appliance, and that the installation conforms with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Check the suitability of any appliance base / plinth Check that the method of appliance suspension is correct Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check the size location and suitability of any open vent and cold feeds Check the condensate pipework is of suitable material and terminated in an acceptable position Check all pressure relief and safety valves discharge to a safe position Check visually for signs of spillage on the appliance and / or adjacent surfaces Inform the area Authorised Gas Safe Engineer Plumbing Team Leader of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted and check mechanical ventilation interlocks are operational Isolate the gas, electric and water supplies, as required Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standard Visually inspect the entire chimney, removing access panels as required, including where practicable, any section in the roof space. Check the appliance chimney connection to any chimney or chimney liner and check annular spaces between chimney liner and chimney or around pipe ducts or any other voids entering the base of the chimney are sealed Check flue flow and continuity using a smoke pellet and re-inspect the entire chimney including any section in the roof space for leakage, removing access panels as required Check the feed and expansion cistern water level and or a sealed systems pressure, top up as required Check the appliance for obvious signs of gas escapes Check the appliance and system for obvious water leaks and other defects Check all appliance seals 26

37 Check all plant / boiler room automatic isolation valves and their associated systems for correct operation Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / heating system Reconnect, if applicable, the water supply and checks for any leaks Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls, pressure and temperature safety valves, and all other safety devices Test appliance(s) for spillage in accordance with manufacturer s instructions - carrying out individual and combined spillage tests Carry out an electronic analysis of the combustion products to confirm satisfactory combustion, flue gas temperature and combustion efficiency, recording all results Test and reset all controls to suit the manager / site responsible person requirements Check hot water flow rate and temperature rise is in accordance with manufacturer s instructions on instantaneous hot water appliances Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader manager of any remedial work required Safety Checks - Gas Fired Domestic Cooking Appliances / Installations. To be carried out in accordance with the following: Check the general condition of the appliance, and that the appliance is installed in accordance with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Confirm that the appliances restraining device where required are correctly fitted. Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check visually for signs of heat damage on the appliance and / or adjacent surfaces. Inform the site responsible person of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted. Check openable window direct to outside air Isolate gas and electric supplies before dismantling Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standards Check the appliance for obvious signs of gas escapes Check all appliance seals 27

38 Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings including the bypass rate on thermostats Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls and all other safety devices Test and reset all controls to suit the site responsible person s requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Safety Checks - Gas Fired, Direct and Indirect, Forced Convection Air Heaters and system to be carried out in accordance with the following: Check the general condition of the appliance, and that the installation conforms with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Check the suitability of any appliance base / plinth Check that the method of appliance suspension is correct Check any connected ductwork for adequate size, of suitable material, adequately protected and for any signs of damage / leaks Check registers and diffusers for damage and operation Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check visually for signs of spillage on the appliance and / or adjacent surfaces Inform the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted and check any mechanical ventilation interlocks are operational Isolate the gas and electric supplies, as required Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standard Visually inspect the entire chimney, removing access panels as required, including any section in the roof spaces as described in clause Check the appliance chimney connection to any chimney or chimney liner and check annular spaces between chimney liner and chimney or around pipe ducts or any other voids entering the base of the chimney are sealed 28

39 Check flue flow and continuity using a smoke pellet and re-inspect the entire chimney including any section in the roof space for leakage, removing access panels as required Check the appliance for obvious signs of gas escapes Check all appliance seals Check all plant room automatic isolation valves and their associated systems for correct operation Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / system Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls, and all other safety devices Check air flow rate and temperature rise is in accordance with manufacturer s instructions where appropriate Test appliance(s) for spillage in accordance with manufacturer s instructions - carrying out individual and combined spillage tests Where appropriate carry out an electronic analysis of the combustion products to confirm satisfactory combustion, flue gas temperature and combustion efficiency, recording all results For unflued heaters carry out an ambient atmosphere analysis of the occupied heated space to confirm satisfactory CO2 levels, recording all results Test and reset all controls to suit the Keele University Authorised Gas Safe Engineer Plumbing Team Leader requirements Complete all necessary documentation and advice the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Safety Checks - Gas Fired Overhead Radiant Heaters and multi-burner Systems. To be carried out in accordance with the following: Check the general condition of the appliance, and that the installation conforms with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Check that the method of appliance suspension is correct Check any connected ductwork for adequate size and any signs of damage / leaks Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check visually for signs of spillage on the appliance and / or adjacent surfaces. 29

40 Inform the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted and check any mechanical ventilation interlocks are operational Isolate the gas and electric supplies, as required Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standard Visually inspect the entire chimney, removing access panels as required, including any section in the roof spaces. Check the appliance chimney connection and check around pipe ducts or any other voids entering the base of the chimney are sealed Check the appliance for obvious signs of gas escapes Check all appliance seals Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / system Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls, and all other safety devices Test appliance(s) for spillage in accordance with manufacturer s instructions - carrying out individual and combined spillage tests Where appropriate carry out an electronic analysis of the combustion products to confirm satisfactory combustion, flue gas temperature and combustion efficiency, recording all results For unflued heaters carry out an ambient atmosphere analysis of the occupied heated space to confirm satisfactory CO2 levels, recording all results Test and reset all controls to suit the Keele University Authorised Gas Safe Engineer Plumbing Team Leader requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Safety Checks - Gas Fired Catering Appliances / Installations. To be carried out in accordance with the following: Check the general condition of the appliance, and that the appliance is installed in accordance with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Confirm that the appliances restraining device is correctly fitted 30

41 Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check duct-work is suitably sized, correctly installed, adequately protected and the correct materials have been used Check visually for signs of spillage on the appliance and / or adjacent surfaces Inform the site responsible person of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted. Check mechanical ventilation interlocks, where fitted, are operational Check the extract flow rate against the rate detailed on the canopy data plate; ensure that the canopy is capable of clearing products of combustion and cooking vapours without spillage Isolate gas and electric supplies before dismantling Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standards Check the appliance for obvious signs of gas escapes Check all appliance seals Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings including the bypass rate on thermostats Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls and all other safety devices Carry out an ambient air test to the requirements of BS to confirm satisfactory CO2 levels, recording all results Test and reset all controls to suit the Keele University Authorised Gas Safe Engineer Plumbing Team Leader requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Servicing of relevant gas appliances / installations All servicing work schedules documented in this appendix must be used in conjunction with the appropriate manufacturer s instructions, which must be fully complied with. Where any appliance consists of two or more appliances, purposely designed to be used as a combined unit, then the relevant schedule shall be followed for each individual appliance. Whenever a Service of an appliance is required by the University this shall include a full detailed safety check of any flue system and any gas appliance for which the University is responsible. For non-domestic premises, should an additional tightness test of the entire gas installation be required over and above the three yearly specified tests this will be specified separately. 31

42 Servicing of Gas Fired Central Heating & Hot Water Boilers and Systems (including independent water heating appliances). To be carried out in accordance with the following: Check the general condition of the appliance, and that the appliance is installed in accordance with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Check the suitability of any boiler base / plinth Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check the size location and suitability of any open vent and cold feeds Check all pressure relief and safety valves discharge to a safe position Check the condensate pipework is of suitable material and terminated in an acceptable position Check visually for signs of spillage on the appliance and / or adjacent surfaces Inform the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted and check mechanical ventilation interlocks are operational Isolate gas, electric and where applicable water supplies before dismantling Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standard Visually inspect the entire chimney, removing access panels as required, including any section in the roof space as described in clause Check the appliance chimney connection to any chimney or chimney liner and check annular spaces between chimney liner and chimney or around pipe ducts or any other voids entering the base of the chimney are sealed Check flue flow and continuity using a smoke pellet and re-inspect the entire chimney including any section in the roof space for leakage, removing access panels as required Check the feed and expansion cistern water level and or a sealed systems pressure, top up as required Check the appliance for obvious signs of gas escapes Check the appliance and system for obvious water leaks and other defects Check all appliance seals Clean dust and deposits from within the appliance casing and surrounding area Check and clean burners, injectors, combustion chamber, heat exchanger and appliance air and flue-ways. Examine for any signs of cracking or damage to these components Check and clean fans and any air pressure sensing tubes Check and clean condensate traps, refill with clean water and refit to the appliance Check clean and lubricate, as required, all plant / boiler room automatic isolation valves and their associated systems Check, clean, lubricate and adjust other controls as required 32

43 Clean the flame supervision device components and where fitted the atmospheric sensing device, if allowed by instructions, or similar control components Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / heating system Reconnect the water supply and checks for any leaks Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls, pressure and temperature safety valves, and all other safety devices Check hot water flow rate and temperature rise is in accordance with manufacturer s instructions on instantaneous hot water appliances Check operation of radiators / heat emitters / calorifiers Test appliance(s) for spillage in accordance with manufacturer s instructions - carrying out individual and combined spillage tests Carry out an electronic analysis of the combustion products to confirm satisfactory combustion, flue gas temperature and combustion efficiency, recording all results Test and reset all controls to suit the Keele University Authorised Gas Safe Engineer Plumbing Team Leader requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Servicing of Domestic Cooking Appliances. To be carried out in accordance with the following: Check the general condition of the appliance, and that the appliance is installed in accordance with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Confirm that the appliances restraining device is correctly fitted Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check visually for signs of heat damage on the appliance and / or adjacent surfaces Inform the site responsible person of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted. Check for opening window direct to outside air Isolate gas and electric supplies before dismantling Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standards Check the appliance for obvious signs of gas escapes Check all appliance seals 33

44 Clean dust and deposits from within the appliance casing and surrounding area Check and clean burners, injectors, combustion chamber, heat exchanger and appliance air and flue-ways. Examine for any signs of cracking or damage to these components Check and clean combustion and recirculation fans and any air pressure sensing tubes. Check, clean, lubricate and adjust other controls as required Clean the flame supervision device components and where fitted the atmospheric sensing device, if allowed by instructions, or similar control components Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / heating system Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings including the bypass rate on thermostats Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls and all other safety devices Test and reset all controls to suit the site responsible person s requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Servicing of Indirect Gas Fired, Forced Convection Air Heaters and Systems. To be carried out in accordance with the following: Check the general condition of the appliance, and that the appliance is installed in accordance with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Check the suitability of any heater base / plinth Check the suitability of the method of suspension of the appliance Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check duct-work is suitably sized, correctly installed, adequately protected and the correct materials have been used Check registers and diffusers for damage and operation Check visually for signs of spillage on the appliance and / or adjacent surfaces. Inform the manager / site responsible person of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted. Check mechanical ventilation interlocks are operational Isolate gas and electric supplies before dismantling Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standards Visually inspect the entire chimney including any section in the roof space 34

45 Check that the appliance chimney connection is satisfactory Check flue flow and continuity using a smoke pellet and re-inspect all exposed chimney pipe including any section in the roof space for leakage Check the appliance for obvious signs of gas escapes Check all appliance seals Clean dust and deposits from within the appliance casing and surrounding area Check and clean burners, injectors, combustion chamber, heat exchanger and appliance air and flue-ways. Examine for any signs of cracking or damage to these components Check and clean combustion and recirculation fans and any air pressure sensing tubes Check clean and lubricate, as required, all boiler room automatic isolation valves and their associated systems Check, clean, lubricate and adjust other controls as required Clean the flame supervision device components and where fitted the atmospheric sensing device, if allowed by instructions, or similar control components Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / heating system Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings including the bypass rate on thermostats Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls and all other safety devices Check air flow rate and temperature rise is in accordance with manufacturer s instructions where appropriate Carry out an electronic analysis of the products of combustion to confirm satisfactory combustion, flue gas temperature and combustion efficiency, recording all results Test appliance for spillage in accordance with manufacturer s instructions Test and reset all controls to suit the site responsible person s requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Servicing of Direct Gas Fired, Forced Convection Air Heaters and Systems. To be carried out in accordance with the following: Check the general condition of the appliance, and that the appliance is installed in accordance with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Check the suitability of any heater base / plinth Check the suitability of the method of suspension of the appliance Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used 35

46 Check duct-work is suitably sized, correctly installed, adequately protected and the correct materials have been used Check registers and diffusers for damage and operation Check visually for signs of spillage on the appliance and / or adjacent surfaces Inform the manager / site responsible person of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted. Check mechanical ventilation interlocks are operational Isolate gas and electric supplies before dismantling Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standards Check the appliance for obvious signs of gas escapes Check all appliance seals Clean dust and deposits from within the appliance casing and surrounding area Check and clean burners, injectors, combustion chamber and appliance airways. Examine for any signs of cracking or damage to these components Check and clean combustion and circulation fans and any air pressure sensing tubes Check clean and lubricate, as required, all boiler room automatic isolation valves and their associated systems Check, clean, lubricate and adjust other controls as required Clean the flame supervision device components Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / heating system Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, temperature controls and all other safety devices Carry out an ambient atmosphere analysis of the occupied heated space to confirm satisfactory CO2 levels, recording all results Test and reset all controls to suit the site responsible person s requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Servicing of Radiant Heaters and multi-burner systems. To be carried out in accordance with the following: Check the general condition of the appliance/s, and that the appliance/s is / are installed in accordance with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance / s in proximity to other fixtures, fittings and combustible materials 36

47 Check the suitability of the method of suspension of the appliance Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check than air / flue duct-work is suitably sized, correctly installed, adequately protected and the correct materials have been used Check visually for signs of spillage on the appliance and / or adjacent surfaces Inform the manager / site responsible person of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted. Check mechanical ventilation interlocks are operational Isolate gas and electric supplies before dismantling Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standards Check the appliance / s for obvious signs of gas escapes Check all appliance seals Check radiant tubes or plaques for integrity Check and clean burners and injectors. Examine for any signs of cracking or damage to these components Check and clean combustion fans, exhaust fans and any air pressure sensing tubes. Check, clean, lubricate and adjust other controls as required Clean the flame supervision device components Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / heating system Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, temperature controls and all other safety devices Unflued systems - carry out an ambient atmosphere analysis of the occupied heated space to confirm satisfactory CO2 levels, recording all results Flued systems - carry out an electronic analysis of the products of combustion to confirm satisfactory combustion, flue gas temperature and combustion efficiency, recording all results Test and reset all controls to suit the Keele University Authorised Gas Safe Engineer Plumbing Team Leader requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required Servicing of Commercial Catering Appliances & Kitchen Installations. To be carried out in accordance with the following: 37

48 Check the general condition of the appliance, and that the appliance is installed in accordance with the appropriate standards and manufacturer s instructions Check the correct distances from and location of the appliance in proximity to other fixtures, fittings and combustible materials Check the stability of the appliance Confirm that the appliances restraining device is correctly fitted Check pipework is suitably sized, correctly installed, adequately protected and the correct materials have been used Check duct-work is suitably sized, correctly installed, adequately protected and the correct materials have been used Check visually for signs of spillage on the appliance and / or adjacent surfaces Inform the manager / site responsible person of any damage that exists on the appliance and / or surroundings before commencing work Check ventilation is adequate with appropriate warning labels fitted. Check mechanical ventilation interlocks, where fitted, are operational Check the extract flow rate against the rate detailed on the canopy data plate, ensure that the canopy is capable of clearing products of combustion and cooking vapours without spillage Isolate gas and electric supplies before dismantling Check there are no signs of damage to the wiring, the fuse rating is correct and that the electrical installation complies with the appropriate standards Check the appliance for obvious signs of gas escapes Check all appliance seals Clean dust and deposits from within the appliance casing and surrounding area Check and clean burners, injectors, combustion chamber, heat exchanger and appliance air and flue-ways. Examine for any signs of cracking or damage to these components Check and clean combustion and recirculation fans and any air pressure sensing tubes Check, clean, lubricate and adjust other controls as required Clean the flame supervision device components and where fitted the atmospheric sensing device, if allowed by instructions, or similar control components. Reconnect the gas supply, tightness test and purge the appliance connection and check any disturbed gas connections not covered by the tightness test for gas tightness Reconnect the electrical supply and carry out preliminary electrical checks on the electrical wiring to the appliance / heating system Check the appliance operating pressure or heat input or, where necessary, both and adjust if necessary Check, with any appropriate fans running, the flame picture and flame stability of all burners, on all settings including the bypass rate on thermostats Check the safe operation of all the appliance and system controls including gas taps, ignition devices, flame supervision devices, atmospheric sensing devices, temperature controls and all other safety devices Carry out an ambient air test to the requirements of BS to confirm satisfactory CO2 levels, recording all results Test and reset all controls to suit the Keele University Authorised Gas Safe Engineer Plumbing Team Leader requirements Complete all necessary documentation and advise the Keele University Authorised Gas Safe Engineer Plumbing Team Leader of any remedial work required 38

49 Review The University Gas Consultants will update these procedures as new equipment is installed within the University estate. It shall be the responsibility of the Senior Operations Manager, Operations Manager, and Authorised Gas Safe Engineer via the relevant project manager, or other representatives, to inform the Consultant of additions to the university gas equipment stock. The operational procedures will be formally reviewed annually. 39

50 Appendix 5 - Design Guidance Purpose This appendix describes Keele University Procedure in relation to the design, installation commissioning and handover of new installations containing gas and gas fuelled equipment. This appendix highlights the commitment of Keele University to ensure that all new works are fit for purpose and in accordance with all relevant Legislation and standards in force at the time of the installation. Note that the gas safety management system for the University gas network, generally located below ground except for gas governor installations, upstream of a building AECV and downstream of the National Grid network supply point ECV is covered by the University Gas Safety Case. The adopted standards for the University Gas Network are : IGEM/TD/3 Gas Mains IGEM/TD/4 Gas Services IGEM/TD/13 Gas Governor Installations IGEM SR25 Hazardous areas Responsibilities It is the responsibility of the Project Manager of a particular contract to ensure this and all other appendices of the gas management system are adhered to. The Project Manager will convene regular progress meetings to review the project status and identify any actions necessary to deliver the design management plan. Gas systems must be designed, installed and inspected by competent people. All gas supply systems must be based on nationally accepted standards and competent persons used to implement good design practices with respect to mechanical and process design. Scope This appendix applies to all Natural Gas installations not exceeding 25mb operating pressure and LPG fixed tank installations not exceeding 37mb operating pressure from the Emergency Control Valve (ECV) to the appliance installation, including chimney and ventilation requirements. It is inclusive of all pipework, valves and controls. It covers the design, construction and installation of gas systems but also applies during operation, decommissioning and demolition. For installations which include pressures above 25mb, the following guidance should be consulted: 40

51 For pipework IGEM/UP/2 (up to 60 bar) For meters and regulators IGEM/GM/8 For tightness testing IGEM/UP/1 Procedure The Procedure of Keele University is to ensure that all gas installations are designed in accordance with the applicable standards in force at the time of installation, whether designed in house or by an external consultant. Keele University will ensure that all materials and equipment shall be in accordance with the relevant standards and are fit for purpose, no equipment shall be used that does not bear reference that it conforms to an approved type; for example CE marked. Plant, appliances and equipment must be delivered to site only when required for installation. Prior delivery shall only be by arrangement. Installations shall only be installed by approved operatives, employed by a Gas Safe Registered Company and who have satisfied the Project Manager of their competence All new gas pipework or extensions shall be strength tested, tightness tested and purged by Gas Safe Registered persons and the documentation forwarded to the Project Manager All new gas equipment shall be commissioned by a Gas Safe Registered persons and the commissioning documentation forwarded to the Project Manager The University shall ensure that all new installations have been subject to sign off by a competent auditor Procedures Introduction During design the operation of each pipe installation needs to be clearly understood not only under normal considerations but also those conditions arising during start up, shutdown and as a result of process upsets. The designer should consider procedures to ensure that phenomena known to cause problems in piping systems are allowed for in the mechanical design or designed out where practicable. Guidance follows industry documents published by the; Institution of Gas Engineers and Managers IGEM House High Street Kegworth Derbyshire DE74 2DA Tel: Fax: general@igem.org.uk 41

52 Where appropriate reference is also made to guidance in British Standards or other supporting documents. The following documents can provide guidance in gas installation design, risk assessments and management procedures. Installations within teaching areas shall be designed and installed in accordance with: IGEM/UP/11 Edition 2 Communication 1744 Gas: Installations for educational establishments. The standard covers the design, installation, operation and maintenance of gas pipework, systems and appliances used for teaching purposes in educational establishments, including schools; colleges; universities and training Development. The standard applies to the installation, alteration, replacement, servicing and maintenance of new and existing pipework and appliances. It assumes general compliance with other relevant Standards such as IGEM/UP/2, IGE/UP/1 (or IGE/UP1A or IGE/UP/1B as appropriate) BS: 6891, BS: 6172, and BS: 6173 and provides additional requirements as considered necessary in educational establishments. The standard does not cover gas installations in an individual domestic dwelling integral with an educational establishment. However, the installation of domestic gas appliances in an educational establishment itself is covered. Guidance on operational issues for gas systems is provided by, Gas installations for the management and staff within educational establishments. IGEM/UP/1101 Communication This guidance is aimed at governors, head teachers, bursars, teaching staff, technicians, premises officers and maintenance staff within educational establishments. It covers responsibilities for legal compliance and what systems and procedures they must have in place to ensure that the exercise of professional judgement by responsible engineers/persons is subject to appropriate monitoring and review. Risk Assessment Techniques Risk assessments are required under the provisions of; The Health & Safety at Work Act which requires employers to ensure the health and safety and welfare of their employees The Management of Health & Safety at Work Regulations which require that a suitable and sufficient assessment of risks be made, and that appropriate measures are taken to provide a safe method of work and The Construction (Design and Management) Regulations 2015 that place specific duties on clients, designers and contractors regardless of the time taken or the number of people involved Gas industry guidance on risk assessments can be found in; IGEM/G7Communication 1655 Risk Assessment techniques. The recommendations describe risk assessment techniques used in the gas industry but which are applicable elsewhere. 42

53 The recommendations embrace the following types of assessment: hazard identification (HAZID) hazard and operability study (HAZOP) risk evaluation simple risk assessment quantified risk assessment probability modelling failure data collection and analysis consequence analysis The recommendations do not provide comprehensive guidance but, rather explain in general terms what is involved, give an indication of who might be expected to carry out assessments and provide information for engineers and managers on where more detailed guidance can be found. Hazardous Areas When giving consideration to hazardous areas for Natural Gas installations downstream of primary meter installations guidance can be found in IGEM/UP/16 Edition 1 Communication This standard covers gas appliances including appliance connections with an operating pressure not exceeding 2 bar installed downstream of the Emergency Control. It may also apply to parts of common pipework within multi-occupancy domestic premises; for example between pipe risers downstream of the meter installation and also for central boiler plant. The following is not covered by the standard: Installation pipework downstream of the ECV within a domestic dwelling Compressor installations (see IGEM/UP/6 and IGEM/SR/25) Engines and gas turbines (see IGE/UP/3, IGE/UP/9 and IGEM/SR/25 Any part of a meter installation (see IGEM/GM/7B and IGEM/GM/G8) Gas Pipework: Gas Pipework Design Any new or replacement pipework intended to convey gas shall be designed in accordance with all current standards in place at the time. For design guidance on gas installation pipework, boosters and compressors on industrial and commercial premises reference can be made to: IGEM/UP/2 Edition 3 Communication This standard applies to the design of installation pipework downstream of any plant isolation valve that is not appliance pipework on industrial and commercial premises. The standard deals with the design, installation, operation and 43

54 maintenance of pipework including selection of materials and components and applies for Maximum Operating Pressures (MOP) not exceeding 60bar on commercial premises. The standard considers specifically pipework of steel, stainless steel including corrugated stainless steel tubing (CSST), copper and polyethylene (PE). The installation will be designed to cover the general principles of gas system design including, pipe sizing, pressure losses, protection, pipe routing and supporting, operational demands, isolation and industry applications. Calculations and a pipe line drawing will be produced showing pipe routes and all emergency control valves; section isolation valves primary and secondary meter positions. The designer will ensure that the primary meter has the capacity to supply the maximum duty of the installation and any future extension. The required number of valves will be provided at various locations in the gas supply, for emergency purposes, section isolation, appliance isolation, flow trimming, burner isolation and meter control. Valves may be manually operated or automatic. Additional Emergency Controls which are manually operated shall be clearly marked with ON / OFF directions and must be readily accessible. The operating lever or hand wheel must be securely fixed. In pipework less than 50mm bore a plug or ball valve is advised, and for 50mm and above a double seal gate-valve is recommended. In areas where there is a high risk of vandalism or risk of a valve being inadvertently left open (i.e. kitchens, laboratories and workshops) Automatic Isolation Valves may be considered. (AIV s). When an AIV is selected it is vital to ensure that when re- instating a supply following valve closure that gas cannot inadvertently escape from an open control or unsupervised burner. If the risk exists then the AIV system must be either self-proving or require manual intervention together with the provision of a clear warning/instruction notice detailing re-instatement procedure. The requirement to colour code installation pipework in commercial properties can be found in BS 1710 British standard specification for Identification of pipelines and services. For gas installation in flats and other multi-dwelling buildings refer to IGE/G/5 Communication 1712 which covers the design, installation, operation and maintenance of gas supplies to and installations within the dwellings themselves. This embraces buildings containing both commercial properties such as shops and offices and individual dwellings. Domestic buildings shall have their gas installation pipework designed with reference to BS:6891:2005+A2 :2008 incorporating Corrigendum No1 which offers guidance on the installation of low pressure gas pipework of up to 35mm in domestic premises for 2nd family gases. This standard specifies design parameters, materials and methods of installing pipe, in sizes not exceeding 32mm for steel and DN 32 for corrugated stainless steel or DN 35 for copper from the meter to appliances in domestic dwellings at a nominal operating pressure of 21mb. 44

55 Gas Pipework Installation Prior to commencement of the installation a full programme of work will be produced along with any site specific risk assessments. A permit for hot works shall be attained if soldering or welding of pipework is to be undertaken. A point of work risk assessment shall be completed to assess any risk from asbestos containing materials and any asbestos registers must be consulted before work commences. Materials shall be delivered to site at the time of installation, should delivery be required prior to installation provision for storage will be agreed with the University site staff. All operatives undertaking installation of the gas pipework will ensure that the design is complied with, in all aspects. All operatives will be named on the company Gas Safe Register and will be competent to undertake the work being performed. Pipes shall be installed in accordance with the requirements of IGEM/UP/2 Edition 3 specifically with regard to jointing for example steel pipes above 50mm diameter shall be welded, press-fit joints may be used provided they are approved for gas. Press-fit jointing is suitable for stainless steel to 100mm and copper to 108mm with a MOP of 100 mbar. Pipes shall not be installed within unventilated voids and any voids containing gas shall be preferably vented to outside air. Pipe supports shall be suitable for installation and suitably fixed to the building structure Continual inspection and monitoring will be necessary during construction and pipework installation process to identify any sections that may be contained in ducts or voids are accessible for future inspection Pipework may need to be purged of air or fuel during commissioning or decommissioning procedures. Purging must be controlled and procedures may vary with lighter than air gases (NG) or heavier than air gases (LPG). Guidance is given on the calculation of flow rates and purge volumes and planning and supervision of purge procedures Strength test, tightness test certificates and written purge procedures need to be submitted at commissioning stage before any appliances are put into use and should be included in the Health and Safety file Gas Pipework Testing Commissioning procedures should be in place to ensure that installed pipework is inspected before use to identify any design faults that may have been introduced at the construction stage and confirm suitability for use. Following installation, all new and extensions to the gas pipework shall be strength tested, tightness tested and purged in accordance to the requirements of IGEM/UP/1, IGEM/UP/1A or IGEM/UP/1B as appropriate. The calculations required for testing and purging the installation shall be produced by the contractor and stored for future reference. A site specific method statement shall be produced which will be adhered to by all operatives undertaking the test. The required number of operatives shall be present during the test and 45

56 purge procedure, all operatives involved with the test shall hold relevant competencies and copies of certificates produced prior to testing. Prior to applying gas to new and extensions, a strength test shall be applied using air or inert gas at a pressure in excess of Maximum Incidental Pressure (MIP) for the installations. Any exclusion zone shall be identified and applied where necessary. The University shall, if deem necessary, request to witness the tests where deemed appropriate. All new and extensions to the gas installation pipework shall then be subject to a tightness test at Operating Pressure (OP) to ensure no escape is present in excess of the maximum permitted leak rate. Pressure tests must be carried out to written procedures to confirm adequate containment at process conditions. Test duration, test pressures and test gauge selection will depend on the pipe size and volume of pipework under test and may vary therefore with individual installations. Following a successful tightness test the gas installation shall be purged to ensure no air or inert gas is present. Fully documented test and purge certificates shall be produced and issued to the University following a successful commissioning process. The volumes and diameters of the pipework under test will determine the test period, type of gauge to be used and permitted leakage rates. Gas Test Certificates will therefore vary and test results need to be compared to the volume and diameter of pipework under test. Guidance can be found in IGEM documents previously stated to determine test methods including test periods, gauge types and permitted leakage rates. Testing of pipework of any diameter will apply in the following circumstances: New pipework Alteration to, replacement of re-use of, or uprating (for example increasing Operating Pressure) existing pipework. New extensions to existing pipework Prior to any work on existing pipework Where there is a known or suspected gas leak in pipework Where there has been a complete loss of pressure for any reason Routine testing of existing pipework Immediately before purging pipework (except when taking pipework permanently out of service) Gas Pipework Purging Purging of gas pipework must only be carried out by competent persons. Purging is a controlled process and a risk assessment is required prior to carrying out the work. A written procedure must be completed detailing the steps and sequence to follow in releasing gas to atmosphere or 46

57 introducing gas for the first time. Sufficient personnel must be on hand to enable the purge to progress smoothly. Where the purge entry point is remote from or out of site of the purge vent then the use of safe certified communication equipment is required. Planning of the purge should include details of: The number of operatives required to monitor the purge Whether the pipework is part of a ring system, in which case the pipework system may need to be sectioned of at appropriate points to achieve a successful purge If there is likely to be any cutting and welding required, it is preferable that a written procedure is prepared, with permits to work issued Suitable plans of the installation made available and checked for accuracy Pipework surveyed to ensure it is in a safe condition and where necessary defects remedied prior to purging. No purge must take place without a tightness test and pipe survey being undertaken first to establish gas tightness and the availability of purge points and any valve or regulator on the system that may be affected by the purge and need by-passing or removal. Disconnection or spading may be needed to prevent the ingress of a purge gas into the gas suppliers main Purge flow rates need to be calculated and the purge hoses must be of adequate size to handle the purge volume. Purge gas mediums may involve compressed air or bottled nitrogen. Equipment must be regulated. Purging pressures should not exceed the maximum operating pressure (MOP) of the installation Note: If nitrogen is used as the purge gas used this is an asphyxiate gas and the survey must identify occupied areas such as laboratories or storerooms etc which may be in use and can be considered hazardous areas in the event of a leak occurring and must be closed and access controlled during the purge process. Nitrogen purging is generally no longer required. Vent stacks should be positioned away from buildings and electrical equipment the operation of which could cause a spark and consequent explosion. Consideration needs to be given to wind direction when venting to atmosphere and the erection of barriers and warning signs (i.e. No Smoking signs) around the vent stack area. The vent stack should be placed in an open area where the released gas cannot return into the building. The flare/vent stack should be a minimum of 2.5m high, placed at a point 5m away and downwind from any ignition source and controlled by a full bore control valve. Purge volumes, purge vent gas pipe sizes, vent stack sizes and purge flow rates must be calculated and measured. 47

58 Purging principles and calculations can be found in: IGE/UP/1 or IGE/UP/1A Gas Meters: Gas Meter Design Consultation will be carried out at the initial stages of building design and planning for the designer / contractor to ensure that the proposed meter installation is capable of providing a gas supply adequate for the immediate needs of the proposed gas system and appliances. The design shall cover loading including flow rates and pressure losses, meter by - passes, design algorithms for minimum number of safety devices, meter arrangements including multistreaming, slam shut (SSV) systems, ventilation and pipework including buried pipework, vent pipework for breathers, vent lines and relief vent stacks etc. All primary gas meters are the property of the gas Transporter / Supplier must have an emergency control valve of the appropriate type and a regulator to control the pressure of gas supplying the system. Service entry pipework must be sleeved through the building fabric. Diagrams of typical installations can be found in appendix 5 of the Gas Safety (Installation and Use) Regulations 1998 Approved Code of Practice and guidance. Where necessary adequate lighting must be provided to ensure safe working conditions. Gas Meter Installation Any person undertaking the installation, exchange, relocation or removal of a gas meter must be Gas Safe Registered to do so and hold the relevant ACS qualifications. Meter types will vary with the design load, gas flow rate, and capacity of the gas system under consideration. Installers of Primary gas meters must be OFGEM Authorised and will generally be contracted by the supplier of gas The selection of the location and the design of the housing / compound will depend upon the individual circumstances of the site and the equipment used. It shall take into account such factors as security, adequate access for maintenance and meter reading, weather protection, noise and other local conditions All gas meters must be installed in a secure approved housing or compound The primary objectives when designing any housing or compound shall be to ensure, as far as possible: Safety of persons and plant The optimisation of the asset life of the installation Reliability of operation, including the required level of security of the gas supply Security and protection against vandalism and mechanical damage 48

59 Sufficient space for general access and adequate provision for safe maintenance Due allowance for the accommodation of equipment that may be installed in addition to the meter installation for example a volume converter, other instrumentation, etc. A suitable location for the Gas Supplier emergency control valve (ECV) Adequate signage shall be provided. Notices shall be constructed from a durable, weather-resistant material that will not deteriorate under the effects of sunlight, rain etc. In addition to compliance with legal obligations, the primary objectives of notices shall be: The safety of persons and plant Reliability of operation Continuous accurate measurement Non-domestic meter installations will comply with the requirements of IGE/GM/8 which relates to non-domestic meter installations with a flow rate exceeding 6m³h ¹ and inlet pressure not exceeding 38 bar Domestic gas meter installations will comply with the requirements of BS6400-1:2016 which specifies requirements for the installation, exchange, relocation and removal of credit or pre-payment diaphragm and ultrasonic gas meters with a maximum capacity not exceeding 6m³/h. Gas Meter Commissioning Pre-commissioning checks will be undertaken to ensure the gas meter installation is complete, suitable and safe for the commissioning of the gas system to proceed. Checks will also include safe operation and access of the ECV, On/Off labels, any labels for safe operation of any by-pass arrangements, Line diagrams and identification of secondary meters or additional extra emergency control valves ( AECV s) and the installation of suitable test and purge points for the system under test. Commissioning will cover the correct positioning of any: Meter Regulator, slam-shut valve and creep adjustment Meter by-pass valve (MBV) Isolation valves Electrical equipment, including conversion and correction devices Auxiliary equipment, including temperature and pressure sensing devices Suitable notices and warning labels 49

60 Gas Meter Maintenance All gas meters must be inspected to protect against vandalism or corrosion. A maintenance regime will be implemented which should be reviewed periodically to ensure that maintenance is being applied effectively. Plant history will form a major part of the data required to justify making any changes to existing maintenance practices. Design and Installation of Gas Fuelled Equipment No person shall install a gas appliance unless it can be used without constituting a danger to any person. (Gas Safety (Installation and Use) Regulations 1998 All gas appliances shall be installed by persons employed by Gas Safe Registered company and are competent to do so and who hold the relevant qualifications All appliances shall be installed in accordance with the manufacturer s instructions provided to accompany the appliance or appropriate standards No appliance shall be installed without there being at the inlet to it a suitable means of the shutting off of gas to the appliance unless this is not reasonably practicable. This not only allows for tightness testing of installation pipework but allows the appliance to be disconnected in case of emergency or service activities. Gas Equipment Installation checks should ensure that: A sufficient permanent supply of air (whether by natural or mechanical means) is available for the safe combustion of gas Permanent ventilation openings are not blocked or obstructed The room or space where the appliance is located is adequately ventilated There are adequate and suitable means for the removal of products of combustion The operating pressure and/or heat input of the appliance is correct Appropriate operational tests are carried out for the appliance A visual check is made of the flame picture (i.e. appearance), or a measurement is made of combustion performance where necessary The appliance and associated gas fittings function safely, e.g. safety devices including flame protection, vitiation devices, and fan proving systems operate satisfactorily The gas tightness of the appliance is satisfactory The appliance is physically stable, securely fitted and properly connected to other fittings The appropriate CO/CO² checks are concluded where applicable including on condensing boiler plant 50

61 Gas Equipment Fluing and Ventilation Larger commercial (and industrial) appliances often have purpose designed chimney systems. The appliance manufacturer s instructions need to be followed when installing, servicing and maintaining such systems. The instructions may well stipulate a particular commissioning procedure to be followed. Reference should also be made to appropriate standards. All appliances must have adequate chimney and ventilation provision. For the installation of flued gas appliances reference must be made to the manufacturer s instructions and/or the Utilization Procedures IGE/UP/10 Edition 4 Communication 1784 The scope of these procedures apply to the chimney and ventilation requirements for open flued and room sealed appliances in excess of 70kW heat input but not exceeding 20 MW including: hot water boilers of net heat input exceeding 70 kw steam boilers thermal fluid heaters storage water heaters of net heat input exceeding 70 kw warm air heaters of net heat input exceeding 54 kw radiant heaters The procedures do not apply to flueless heaters such as radiant heating and direct fired warm air heaters (see BS 6896 or BS 6230) or applications within process plant such as ovens, kilns and furnaces (See IGE/UP/12) although certain procedures may be of relevance. Gas Fired Hot Water boilers New gas fired hot water boilers shall be designed and installed in accordance with BS6644:2011 Specification for Installation of gas-fired hot water boilers of rated inputs between 70 kw (net) and 1.8 MW (net) (2nd and 3rd family gases). This standard covers the installation and maintenance requirements for hot water boilers designed for providing hot water and/or heating for commercial and industrial applications. Prior to installation a risk assessment should be carried out in order to verify the suitability of the location and the need for any additional safety features. Commissioning engineers shall examine any relevant test certificates for the installation before the commencement of commissioning. The installation should be thoroughly inspected prior to commissioning to ensure that all work has been carried out in accordance with the manufacturer s installation instructions and the installation requirements of the standard. The commissioning engineer is required to liaise with any specialist engineers to ensure that the boiler installation and all associated systems operate correctly and safely. The commissioning engineer must be satisfied that any non-compliant chimney termination location has received approval from the Local Authority. 51

62 In addition to the gas safety requirements of boiler installation BS 6644 covers essential hydraulic system safety requirements and requirements for the construction layout and safety features of boiler rooms. Small commercial and domestic appliances For appliances of less than 70kW heat input compliance fluing and ventilation will be to BS 5440 parts 1 and 2. (Normally considered domestic installations). BS 5440 part 1 specifies the following: Requirements for the selection of appropriate flue options for gas appliances in the UK Requirements for the installation of gas appliances to new chimneys, or chimney configurations Requirements for the installation of gas appliances which carry a CE mark and for which manufactures instructions are available to the installer Requirements for the installation of appliances which do not carry a CE mark and used second-hand appliances for which the manufactures instructions are available to the installer This part of BS 5440 is applicable to: Complete chimney and all chimney components from the appliance connection to the discharge point into outside air The installation of gas appliances to existing chimneys that were intended originally for appliances burning other fuels Chimneys for residential park homes but not to chimneys for leisure accommodation vehicles Note a chimney is described as a structure consisting of a wall or walls enclosing a flue or flues. This includes chimneys of all materials (e.g. metal, masonry plastic, etc). It may be either an open flue chimney for use with an open-flued appliance or a room- sealed chimney configuration for use with a room-sealed appliance). BS 5440 Part 2 specifies the requirements for the installation and maintenance of ventilation provision relating to gas appliances with a rated input not exceeding 70kW used for domestic or non-domestic purposes. The standard does not cover: LPG installations covered by BS and installations with gases covered by PD Installations in caravans, holiday homes or residential park homes conforming to BS EN 721 or BS 3632 as appropriate Decorative fuel effect gas appliances, covered by BS

63 Multiple cooking appliance installations in catering establishments and schools Equipment shall be designed and installed in accordance with the relevant standards specified in appendix 9 of the Gas Safety Management System. Design and Installation of kitchens and catering equipment Kitchens containing gas fuelled equipment will be designed and installed in accordance with all relevant, current standards as shown in appendix 9 of this system. The kitchen extract and ventilation system shall be designed and installed to comply with the requirements shown in The Heating and Ventilation Contractor s Association (HVCA) guidance: HVCA DW 172 Specification for Kitchen Ventilation Systems for canopy design, canopy dimensions, extract flow rates and make-up air provisions Catering equipment and gas supplies into kitchens shall be designed and installed with reference to BS 6173: 2009 Specification for the Installation and Maintenance of Gas Fired Catering Appliances for use in all types of catering establishments (2nd and 3rd family gases) which covers a wide range of appliances, such as cookers, fish and chip frying ranges, fryers, ovens, café, boilers and urns, bain-marie units, tandoori ovens, Kebab grills and barbeques IGEM/UP/19 Design and application of interlock devices and associated systems used with gas appliance installations in commercial catering establishments. The standard specifies the need to provide interlocking of the ventilation / extract system to the gas supply ensuring that no gas is supplied unless extract and supply air provision is operational. Where gas equipment is used that has no flame supervision the use of gas pressure proving shall be utilised. All kitchens must be subject to an ambient air test that ensures the levels of carbon dioxide remain at safe levels with the gas fired appliances in operation. The test must be carried out to the procedures in IGEM/UP/19sing an electronic ambient air analyser complying with BS BS 6173 is not applicable to LPG catering installations where appliances are sited temporarily in the open air, marquees or tents or to LPG installations in mobile catering vehicles. BS 6173 does not apply to groups of cooking appliances installed in a classroom. 53

64 HSE Catering Information Sheet no 10 (rev) and HSE Catering Sheet no 23 (rev 1) this document is intended for use by the caterer. The ventilation design engineer will need to take into account: Kitchen usage information from the caterer Equipment information from the caterer or supplier, e.g. cleaning requirements, the amount of air required for combustion, and the performance of the existing installation The requirements or specifications for air cleaning systems e.g., for grease removal at the canopy and also before final discharge to outside atmosphere The limitations of the building, e.g. the available room may influence the sites and routes for air inlets or discharges Food hygiene requirements, e.g. identify a suitable source for clean make-up air, prevent pest entry, avoid grease accumulations and ensure easy cleaning of the system Heat control and waste energy recovery to maximise energy efficiency Commissioning gas fired Plant and Equipment. All appliances MUST be commissioned by persons holding relevant qualifications for the appliance being commissioned All appliance installations must conform to manufacturer s instructions and the relevant standard for that appliance type No appliance must be left operational unless safe to do so in accordance with the requirements of Regulation 33 of the Gas Safety (Installation and Use) Regulations 1998 which state that: Where a person installs a gas appliance at a time when gas is being supplied to the premises in which the appliance is installed a gas tightness test must be carried out to verify gas tightness, and examine the flue and the gas fittings and other works for the supply of gas and any flue or means of ventilation to be used in connection with the appliance for the purpose of ascertaining whether: The appliance has been installed in accordance with the manufacturer s instructions The operating pressure is as recommended by the manufacturer The appliance has been installed with due regard to any manufactures instructions provided to accompany the appliance All gas safety controls are in working order All testing must be in accordance with the appropriate standards and where such testing and examination is carried out in relation to a gas appliance and adjustments are required then those adjustments must be carried out or the appliance disconnected from the gas supply with the appropriate fitting. Once the commissioning of an appliance is started, it should be either completed 54

65 in full, leaving the appliance in a safe working condition, or the appliance should be disconnected and the gas supply to the appliance sealed with an appropriate fitting, until tests and examinations can be fully completed at a later date. In addition to the disconnection a label must be attached to the appliance which has not been fully commissioned indicating that this is the case and the appliance is not to be re-connected until the procedure has been fully completed. Once a gas appliance has been commissioned a test certificate must be submitted and a handover procedure completed. Guidance on the planning and undertaking the commissioning of gas fired equipment can be found in IGEM/UP/4 Edition 4 Communication 1801 This Standard covers the commissioning of new gas-fired plant and ancillary equipment, designed for use on 1st, 2nd or 3rd family gases as defined by BS EN 437. This standard also applies to existing plant which has been refitted, refurbished, modified repaired or serviced and in any circumstance where re-commissioning of plant is deemed necessary. This standard will be used as guidance for the preparation of written commissioning instruction for a specific item of plant. Documentation Associated Documents The Gas Safety (Installation & Use) Regulations 1998 The Health and Safety at Work etc., Act 1974 The Management of Health & Safety At Work Regulations 1999 The Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 1995 The Construction Design & Management Regulations 2007 The Dangerous Substances & Explosive Atmospheres Regulations 2002 Pressure Equipment Regulations 1999 & Pressure Systems Safety Regulations 2000 Confined Spaces Regulations Food Hygiene (Amendment) Regulations 1990 Building Regulations England and Wales (As Amended) Approved Documents for gas work. A (Structure) B (Safety in Fire) F (Ventilation) G3 (Hot Water Storage) J (Heat Producing Appliances) L (Conservation of Fuel and Power) M (Access for disabled people) 55

66 Industry Guides, Approved Documents Codes of Practice & Standards Section 10 HSE Gas safety in catering & hospitality. (Catering Information Sheet no 23 (rev 2) HSE Precautions at manually ignited gas-fired catering equipment (Catering Sheet No 3) HVCA DW/143 A Practical Guide to Ductwork Leakage Testing HVCA DW/144 Specification for Sheet Metal Ductwork HVCA DW/TM2 Internal Cleanliness of new Ductwork Installations HVCA TR/17 Guide to Good Practice-Cleanliness of Ventilation Systems Compliance Guides 56

67 Appendix 6 Management Responsibilities Structure GAS SAFETY Vice-Chancellor Prof Trevor McMillan Helpdesk Reporting issues Security Reporting issues Catering informing of new assets Staff Housing- Informing of new assets Mr P Butters Director- Estates & Development UEC Representative Greg Dargue Assistant Director Estates & Development Monitoring of Operational Plans & Simon Keeling Actions Head of DOHS Ian Williamson Health & Safety Advice Simon Keeling Health & Safety / Internal Auditing Gas safety Consultant Paul Richards Duty Holder & Gas Emergency Controller Bill O Shaughnessy Deputy Gas emergency Controller Andrew Mansbridge Planned Maintenance Coordinator Nick Salt Authorised Gas Safe engineer Gas Emergency Service Provider (North Staffs Pipe Services Ltd) Gas Contractors DLO Gas safe engineers 57