Instructions for Use. Plug connection for medical gas and vacuum acc. to DIN / 2004 DIN EN ISO

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1 Instructions for Use Plug connection for medical gas and vacuum acc. to DIN / 2004 DIN EN ISO

2 Table of Contents Page 1. MANUFACTURER S DATA INTRODUCTION APPLICATION OPERATION Engaging Disengaging or unlocking / park position Connector Nipple Pedestal assembly and mounting set SYSTEM VARIANTS OF OUTLETS Pedestal assembly Mounting set Valve assembly for outlet Front plate and swimming ring Complete outlets MOUNTING INSTRUCTIONS Mounting of outlet in concealed installations Mounting of outlet in supply unit Internal gas type safeguard Inspection valve (sealing plate) Valve assembly PUTTING INTO OPERATION CLEANING AND CARE MAINTENANCE SPARE PARTS AND ACCESSORIES TECHNICAL DETAILS (WALL OUTLET) WARRANTY Seite 2 von 24

3 1. Manufacturer s Data Product Plug connection for medical gases and vacuum Manufacturer and Sales Office Heyer Aerotech GmbH Nieverner Straße 30 D Nievern Tel.: +49 (0) / Fax.: (+49 0) / Seite 3 von 24

4 2. Introduction Dear customer! Thank you for choosing a HEYER Aerotech product. HEYER Aerotech appliances are state-of-the-art technology and manufactured according to extremely strict quality standards. You have purchased a highly professional and long-lasting product which is easy to maintain. It is based on the experience of decades and the know-how of powerful medical technology. The plug connection for medical gases complies with all the standards and guidelines currently applicable for the production and operation of the equipment. If, nonetheless, you should find a reason for complaint please do not hesitate to contact our customer service department at any time. Before putting the equipment into operation for the first time, please carefully read these instructions for use and pay special attention to the notes which have been marked additionally. Seite 4 von 24

5 3. Application Instructions for use Plug connection for medical gas & vacuum The HEYER Aerotech plug connections for medical gas and vacuum are suitable for gas supply units in rooms used for medical purposes and comply with DIN EN ISO The plug connection is available in different designs and mounting variants which allow for its installation in massive walls, light-weight constructions, ceiling supply units, bed supply rails, intensive care supply units etc. As a principle, the Heyer Aerotech plug connections can be installed into any type of ceiling supply units and gas boxes of different manufacturers and in different variants. Description of functions: The HEYER Aerotech plug connection has been designed in such a way that the user is able to establish a safe connection between nipple and outlet. In addition, the design of the plug connection makes it impossible to mix up the different types of gases. 4. Operation 4.1 Engaging When plugging in the device to be connected or when plugging the connector into the outlet it is not necessary to manually operate the outlet. The connector or the device is simply connected by softly plugging it into the wall outlet. The nipple is then kept in the outlet by means of the locking rolls. At the same time the nipple opens the self-closing valve and thus allows the gas or vacuum to flow. 4.2 Disengaging or unlocking / park position By pressing the push button, the nipple will be released from the locking rolls. The self-closing valve is closed in this state, i.e. the gas or vacuum flow is interrupted. By a pull of the connector or of the device the nipple can now be removed. The plug connection has been equipped with a park position which allows the nipple to stay locked in the outlet without releasing gas. Seite 5 von 24

6 4.3 Connector The connector is made up of a medium-specific coded nipple and the colour-coded handle with the designation of the gas type. The hose is used to engage mobile medical apparatuses to outlets. 4.4 Nipple A nipple is that part of a medical apparatus or of a connector which is engaged into the outlet. 4.5 Pedestal assembly and mounting set The pedestal assembly is that part of the outlet which is connected to the gas supply network. The internal gas type safeguard (gas type safeguard disc) is firmly connected with the pedestal assembly. The mounting set includes all the holders and fastening elements which are required for connecting the valve assembly. When mounting the valve assembly, the inspection valve is integrated into the pedestal assembly and is thus connected with the pedestal assembly. Seite 6 von 24

7 5. System variants of outlets 5.1 Pedestal assembly Valve pedestal, DIN, surface/concealed installation, installation dimension = 65mm, height = 27mm Article no.: Valve pedestal, height = 27mm, Cu-pipe Ø 8 mm Article no.: 1) ) ) ) Valve pedestal, height = 27mm, Cu-pipe Ø 8 mm Article no.: 1) ) ) Seite 7 von 24

8 1 2 Valve pedestal, height = 22mm, Cu-pipe Ø 8 mm Article no.: 1) ) ) ) Valve pedestal, height = 19mm, Cu-pipe Ø 8 mm Article no.: 1) ) ) ) ) Valve pedestal, height = 27mm, hose adapter Article no.: 1) ) ) ) ) Seite 8 von 24

9 1 2 Valve pedestal, height = 22mm, hose adapter Article no.: 1) ) Mounting set Mounting set for outlet concealed installation Article no.: Consisting of: threaded pin retainer for O-ring O-ring sealing plate Mounting set for supply units Article no.: Consisting of: internal gas type safeguard (gas type safeguard disc) sealing plate tooth washer with cylinder bolt retainer for O-ring O-ring 21x2 mm (Art. no.: ) O-ring 14,6x2,6 mm (Art. no.: ) Nieten Seite 9 von 24

10 5.3 Valve assembly for outlet For valve pedestal, height = 27 mm Art. no. O 2 Air N 2 O Vac CO 2 ISO Neutral For valve pedestal, height = 22 mm Art. no. O 2 Air N 2 O Vac CO 2 ISO Neutral For valve pedestal, height = 19 mm Art. no. O 2 Air N 2 O Vac CO 2 ISO Neutral Seite 10 von 24

11 5.4 Front plate and swimming ring Front plate, concealed installations Article no.: Swimming ring for installation in supply units Article no.: Seite 11 von 24

12 5.5 Complete outlets Outlet complete for surface installation Art. no.: O 2 Air N 2 O Vac CO 2 ISO Neutral For more variants of our complete outlets please refer to our website: Seite 12 von 24

13 6. Mounting Instructions 6.1 Mounting of outlet in concealed installations Remove protective cover from box for concealed installation ( 1) Use wrench (Art. no ) to remove sealing plug in box for concealed installation ( 1) Insert the sealing plate ( 2) with the flat side to the back 7 Do NOT install a sealing plate with vacuum Screw the threaded pins ( 3) into the valve case Mount the O-ring ( 4) onto the retainer ( 5) Use the wrench (Art. no ) to screw the retainer with O-ring Fasten the valve assembly ( 6) Mount the front plate ( 7) Seite 13 von 24

14 6.2 Mounting of outlet in supply unit Use the two rivets ( 2) to fasten the gas type safeguard disc ( 1) Insert the sealing plate ( 3) with the flat side to the back Do NOT install a sealing plate with vacuum Place the O-ring 21x2 mm ( 4) into the valve pedestal Place the O-ring 14,6x2,6 mm ( 5) into the retainer for the O-ring ( 6) Use the wrench (Art.-Nr.: ) to screw the retainer with the O-ring Mount the valve assembly with the two tooth washers and the cylinder bolts ( 7) Seite 14 von 24

15 6.3 Internal gas type safeguard The gas type safeguard is firmly connected with the pedestal and cannot be separated from it. It guarantees that only pedestal assemblies and valve assemblies of the same gas type can be put together. Coding of the internal gas type safeguard is carried out by breaking off the gas type-specific code pins. Before coding Coding O 2 Coding Air Coding N 2 O Coding Vac Coding CO 2 Seite 15 von 24

16 6.4 Inspection valve (sealing plate) The inspection valve is mounted into the pedestal assembly. It allows for dismantling the valve assembly and for changing all wearing parts and sealing elements with operating pressure. Sealing plate Do NOT install sealing plates with vacuum outlets! Seite 16 von 24

17 6.5 Valve assembly The valve assembly may be separated from the pedestal assembly. It includes, among others, the spline end, the exterior gas type safeguard in the valve case and the self-locking valve. In addition, it houses the locking elements for the nipple Foil sign 2 Valve case 3 Push button 4 Locking pin 5 O-ring 9,92 x 2,65 mm 6 O-ring 17 x 2 mm 7 O-ring 6,3 x 2,4 mm 8 Valve cone 9 Spline end 10 Pressure spring for valve cone 11 Pressure spring for push button 12 Clamp spring 13 Spacer ring 14 Retaining ring Seite 17 von 24

18 7. Putting into Operation Before putting the outlet (or medical supply units with outlets installed in them) into operation, it is absolutely indispensable to carry out a gas type test. This gas type test has to be carried out by the assembling firm and the user. The results have to be recorded and to be signed by both of them. This record is a document! At the same time, i.e. with the gas type test, the locking and unlocking functions of the nipple in the outlet have to be checked. The gas type test has to be carried out with utmost care and attention! Mixing up the gas types (e.g. O 2 with N 2 O) may lead to fatal accidents! 8. Cleaning and Care Both outlet and connector have to be cleaned with non-alcoholic and solvent-free detergents usual in trade. Please make sure that no liquids enter into the individual construction elements. Seite 18 von 24

19 9. Maintenance In order to prolong the service life of the HEYER Aerotech outlets we recommend carrying out the following maintenance works in regular intervals. Check tightness and functionality of the equipment in 6-month intervals. If necessary, replace faulty parts. Only use genuine parts. For maintenance works, we recommend concluding a contract with Heyer Aerotech directly or with a customer service authorized by HEYER Aerotech. In this context, please also observe the stipulations laid down in DIN EN ISO Note: Maintenance works on the HEYER Aerotech outlets can be carried out at any time by dismantling the complete valve assembly. This is also possible with operational pressure, i.e. it is not necessary to interrupt the medical gas supply. Other advantages of the HEYER Aerotech outlet: The valve assembly has been designed as one unit, i.e. it can also be dismantled as a complete unit! We exclusively use long-lasting and resistant materials for our production. The valve case is completely made of metal. Seite 19 von 24

20 10. Spare Parts and Accessories Sealing set for outlet, Art. no.: The following O-rings are included in the sealing set. O-ring 14.6 x 2.6 O-ring 9.92 x 2.65 mm O-ring 17 x 2 mm O-ring 6.3 x 2.4 mm Seite 20 von 24

21 Base sheet for fastening concealed boxes in cavity walls 2 1) Base sheet, type A, 1-fold, concealed, interior/25 mm front 2) Base sheet, type B, 1-fold, concealed, interior/125mm back 1 Model applications Type A Type B Seite 21 von 24

22 Socket wrench for mounting set, valve pedestal Article no.: Holding key for valve assembly Article no.: For more accessories please refer to our website: Seite 22 von 24

23 11. Technical Details (wall outlet) Operational pressure gases acc. to DIN Part 2 and DIN EN ISO Operational pressure vacuum acc. to DIN Part 2 and DIN EN ISO Mounting depth wall outlet Plaster compensation (series) Plaster compensation (special length) Push button Locking elements Valve case Pedestal Inspection valve Gas-carrying parts gas outlet Nipple Handles, plugs standard Handles, plugs optional : 5 bar ± 0.5 bar : -0.7 bar ±0.2 bar : appr. 62 mm : firmly installed, appr. 10mm : upon request : plastic, black : plastic, with colour code and gas type identification : stainless steel, metal : metal, nickel-plated and chromed : metal : metal : metal : stainless steel : metal, with colour code and gas type identification impact-resistant and firmly welded together : plastic Seite 23 von 24

24 12. Warranty Instructions for use Plug connection for medical gas & vacuum The warranty period for the medical gas outlet systems by HEYER Aerotech is 12 months starting from the date of sale in accordance with the following conditions: During the period of warranty, we will eliminate, free of charge, any damage or failures of the equipment caused by verifiable faults in production or in the material, provided that these failures have been reported without delay after detection. Deviating from this, the warranty for engines of any type, compressors, electric switching devices, semiconductor elements, electric displays and measuring equipment is six months. The elimination of faults, free of charge, will be carried out in our factory. This warranty is not applicable to fragile parts made of glass, for example, or consumable and wearing parts. In the case of a guarantee, the decision of whether to repair or exchange the equipment will be at our own option. Cases of guarantee will neither extend the period of warranty nor will they represent the start of a new period of warranty. Spare parts which are installed will not be subject to an individual period of warranty. Any damage caused by improper use, faulty operation, mechanical damage or non-observance of the instructions for use as well as any damage caused by force majeure or any other unusual environmental conditions will not be covered by the warranty. The warranty claim will expire when interventions, changes or repairs of the equipment have been carried out by people who have not been authorised by us to do so or when the equipment has been used with additional accessories or spare parts of strange origin. Further claims as well as any so-called consequential damage will be excluded as long as liability is not required by law. Equipment may be subject to technical changes without notice! Rev. 2.2 as per 01 June 2010 Seite 24 von 24

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