Related products. Components for air preparation and pressure adjustment / F.R.L. unit. Pressure gauge. Indidcator

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1 Related products Pressure gauge / indicator omponents preparation and pressure adjustment / unit Refrigerating ir uto. drain ir Pressure gauge ONTENTS Pressure gauge assembly (G401-W) 660 With safety mark (G40D,G50D) 661 With limit mark (G45D) 662 With limit mark (G41D) 663 General purpose (G49D,G59D) 664 Pressure gauge for panel mount (G53D) 665 Pressure gauge with switch (G52D) 667 Miniature (G29D) 669 Round (G39D) 670 pressure gauge (VG41D) 671 Differential pressure gauge (G400-8-P02) 673 Indidcator Moisture indiccatior (6119) 674 ir sensor unit Handling of pressure gauge Repeated and sudden increase and decrease in pressure and pressure pulsation must be avoided because it could adversely affect the life of the pressure gauge. Either ease the pressure fluctuation in the circuit or check with KD so that a pressure gauge with a cushioning screw is prepared. Refer to Intro 67 for General precaution for vacuum sysytem components, and to " each series. Safety precautions" for 659

2 Thin type pressure gauge G401-W Series Thin, compact design ideal for incorporating devices. Suitable for,, and pressure switch (P4000). onnection: O ring sealant, set screw G401-W ompressed air Fluid temperature mbient temperature Precision Display section diameter Material Housing Full scale ±3% (at 5 to 35 ) Square shaped, set screw ø26 PT resin Polycarbonate resin Pressure range 0 to 0.4 onnection O ring sealant, set screw Weight g 11 G401 W 0P P04 (White Series) onnection method Symbol onnection method lank Set screw for metal (nominal 3 tapping screw) 2000 to 8000 series provided as standard Pressure display OP Set screw for resin (nominal 3 tapping screw) (1000 series provided as standard) Pressure display () P04 0 to 0.4 P10 and part material G401 Pressure gauge assembly (6) 20 O ring Pressure gauge Set screw Pressure display :P04 Pressure display :P10 ø * Tighten the set screw with 0.6 N m or less. pplications Part name Material φ3.1 ross section ross section - ourdon tube ase Phosphor bronze PT resin Polycarbonate resin 660

3 Pressure gauge with safety mark G40D/G50D Series Green and red zones simplify visual control. : R1/8, R1/4 G40D,G50D P10 P04 ompressed air Full scale Safety mark setting range 0.15 to to 0.4 Max. setting width mbient temperature Fluid temperature R 1/8,1/4 Precision Full scale ±3% (at 5 to 35 ) Weight g G40D:85 G50D:100 G40D 8 P10 Note on model no. selection Model no. * Designate R1/4 when mounting on Selex FRL Series. Pressure display Symbol Model no. G40D Pressure gauge with safety mark G50D Pressure gauge with safety mark 6 R1/8 8 R1/4 Pressure display P10 P04 0 to 0.4 and material djustment method of pressure range Opening the clear cover Groove Driver G40D D Wire Green Hole Red zone Pressure display :P04 Pressure display :P10 Part name ourdon tube/stock Housing Mark Material rass Steel sheet + paint Polyamide resin PT resin Model no. D G40D-6 ø 44 R1/ G40D R1/4 G50D-6 ø 44 R1/ G50D R1/4 Remove the transparent cover and insert a wire to the hole in red zone to move the red zone. fter the adjustment, always supply compressed air after assembling the transparent cover. 661

4 Pressure gauge with limit mark G45D Series Easy visual inspection control due to green arrow. : R1/8, R1/4 G45D ompressed air Fluid temperature mbient temperature Precision Note 1 JIS2.5 or equivalent Display section diameter Material Stock / ourdon tube Housing DT type (rear side screw/stock section 4 square) ø39 rass Steel sheet + paint (White) Polyamide resin Mark Polyacetal resin Pressure range 0 to to 0.4 (Setting range) R1/8,1/4 Weight g 74 Note 1: The guaranteed display accuracy temperature is 20±15. G45D 6 P04 Model no. Pressure display Note on model no. selection Note 1: NPT and G threads are used as custom orders. Symbol Model no. G41D Note 1 6 R1/8 8 R1/4 Pressure display P02 P04 P10 Pressure gauge with limit mark 0 to to 0.4 djustment method Turn the clear case counterclockwise and pull it off. Set the limit mark by moving the green arrow mark with a flat-tip screwdriver. fter adjusting, always assemble the clear case, and apply the air pressure. When setting the limit mark, take care not to bend the other indicators or to scratch the dial. Limit switch lignment mark Upper indent Flat-tip screwdriver, etc Notch Limit mark Green Limit mark Green D Pressure display :P02 Pressure display :P04 Pressure display :P10 Model no. D E G45D-6 ø R1/8 14 G45D-8 ø R1/4 14 ø3 hole E ross section - 662

5 Pressure gauge with limit mark G41D Series Easy visual inspection control due to green arrow. : R1/8, R1/4 Refrigerating ir Fluid temperature mbient temperature Precision Note 1 Grade Display section diameter Stock / ourdon tube Housing Material Mark G41D ompressed air Full scale ±3% (at 5 to 35 ) DT type (rear side screw/stock section 4 square) ø42 rass Stainless steel Polycarbonate resin Polyacetal resin Pressure range (Setting range) 0 to 0.4 Weight Note 1 g R1/8, 1/4 82 Note 1: The guaranteed display accuracy temperature is 20 ±15. G41D 6 Model no. P04 Pressure display Note on model no. selection Note 1: NPT and G threads are used as custom orders. Symbol Model no. G41D Pressure gauge with limit mark Note 1 6 R1/8 8 R1/4 Pressure display P02 P04 P10 Limit mark Green 0 to to 0.4 Limit mark Green djustment method Remove the transparent cover, then move the green arrow with a screw driver, etc. fter the adjustment, always supply compressed air after assembling the transparent cover. Remove the transparent cover by turning it counterclockwise and pulling it off. uto. drain ir ir sensor D G41D G41D G41D MDE IN JPN MDE IN JPN MDE IN JPN Pressure display: P02 Pressure display: P04 Pressure display: P10 Model no. D E G41D-6 ø R1/8 12 G41D-8 ø R1/ ø3 hole E ross section - Pressure gauge with limit mark unit 663

6 Refrigerating ir General purpose pressure gauge G49D/G59D Series : R1/8, R1/4 uto. drain ir ir sensor Fluid temperature mbient temperature Precision Note 1 Display section diameter Stock / ourdon tube Material Housing Pressure range G49D G59D ompressed air Full scale ±3% (at 5 to 35 ) DT type (rear side screw/stock section 4 square) ø42 ø52 rass Note 2 Steel sheet + chrome plating Glass 0 to to to 2.0 R 1/8,1/4 Weight g Note 1: The guaranteed display accuracy temperature is 20±15. Note 2: The material of the ourdon's tube is phosphor bronze only for pressure indication "P20." G49D 6 Model no. P02 Pressure display Symbol Model no. G49D G59D Note 2 6 R1/8 8 R1/4 Pressure display () Note 1 P02 P04 P10 P20 0 to to to 2.0 room specifications (catalog No. -033S) Dust generation preventing structure for use in cleanrooms G49D G59D P9* P9* opper and PTFE free (page 508) G49D G59D P6 P6 Note on model no. selection Note 1: Displays other than a display are custom order. Note 2: NPT thread is available as custom order. E D ross section - Pressure display: P02 Pressure display: P04 Pressure display: P10 MDE IN JPN Pressure display: P20 ø2 hole Model no. D E G49D-6 G49D-8 G59D-6 G59D-8 G49D-6-P6 G59D-8-P6 ø43.5 ø43.5 ø52 ø52 ø42.8 ø R1/8 R1/4 R1/8 R1/4 R1/8 R1/

7 Pressure gauge for panel mount G53D Series Refrigerating ir Features n embedded panel mount has been added to the conventional pressure gauge M5 female threads are used at the connection port as standard Model no. Fluid temperature mbient temperature Precision Note 1 Display section diameter Stock / ourdon tube Material Housing Pressure range Weight R g Note 1: Display precision proof temperature is 20±15. G53D ompressed air - (no freezing) Full scale ±3% (at 5 to 35 ) DT type (rear side screw/stock section 4 square) ø52 rass Steel sheet + chrome plating Glass 0 to to 0.4 1/8 (M5 female thread), 1/4 (M5 female thread) 100 uto. drain ir G53D 8 P02 ir sensor Model no. Note on model no. selection Note 1: onsult with KD for the NPT thread. Note 2: heck with KD for indications other than. Pressure display Symbol Note 1 6 1/8 (M5 female thread) 8 1/4 (M5 female thread) Pressure display () Note 2 P02 0 to 0.2 P04 0 to 0.4 P10 Pressure gauge for panel mount unit 665

8 Refrigerating ir G53D Series ø54 R4 14 uto. drain 14 ir Panel cut dimension 3-ø4.5 ø ø70 ross section - 29 M5 0.8 depth 8 Scale display 5.1 Model no. G53D 6 G53D 8 Rc1/8 Rc1/ ir sensor Safety precautions Pressure display: P02 Pressure display: P04 Pressure display: P10 heck that no impact or vibration is applied directly to the product. Repeated and sudden increase and decrease in pressure and pressure pulsation must be avoided because it could adversely affect the life of the pressure gauge. Ease the pressure fluctuation in the circuit. 666

9 Pressure gauge with switch G52D Series Features Introducing a pressure switch function to the analog pressure gauge Nonpolar connector used as option ctivation confirmation lamp as option Pressure gauge ompressed air Fluid temperature mbient temperature - (no freezing) Precision Note 1 Full scale ±3% (at 5 to 35 ) DT type (rear side screw, stock section 6 square) Stock rass ourdon tube Phosphor bronze Material Housing Steel sheet + chrome plating Polycarbonate resin Setting needle S resin (Green) Pressure range Note 2 R 1/4 Weight g 150 Note 1: Display precision proof temperature is 20±15. Note 2: Do not apply pressure exceeding the maximum indication pressure, or operation could fail. Pressure switch setting range Hysteresis ontact configuration Setting needle error Lead wire length Electric connection Indicator light Rated of micro switch Pressure switch 0.1 to W/o light: 1ab (normally open, normally closed) with light: 1a (normally open) ± mm Without light: lead wire 3 pcs. With light: M12 connector (4 pins) LED (load current: 8 to 30m) Load Resistance load Rated voltage 30 VD 125 V Working current range 0.1 to to 1 Electric wiring diagram Without light N.. (red) N.O.(white) OM(black) - With light /LED D24V Load Power supply + - reverse connection possible ody onnector section G52D 8 P10 3N Terminal array of male connector Model no. Pressure display D Option Note on model no. selection Note 1: onsult with KD for the NPT thread. Note 2: heck with KD for indications other than. Symbol Note 1 8 R1/4 Pressure display Note 2 P10 D Option lank Without light 3N LED (24 VD) not polarized 667

10 Refrigerating G52D Series ir uto. drain Without light Pressure setting needle (green) 14 ross section ir + With indicator light Electric wire protection tube: 50mm Electric wire: white, black, red: 300mm ø52.5 Pressure setting needle (green) Setting the setting needle Light (green at lighting) + The light turns on when higher than the set pressure, and turns off when less than the set pressure. ø6 300 Setting screw + Pass a flat-tip screwdriver (tip width 2.9 mm) through the rubber cap on the lens, and turn the setting screw to set the setting needle to the required pressure. * Turn the setting screw minus ( ) side (clockwise) setting pressure decrease Plus (+) side (counterclockwise) setting pressure increase ir sensor Safety precautions Lead wire with 4 pin connector heck that no impact or vibration is applied directly to the product. Repeated and sudden increase and decrease in pressure and pressure pulsation must be avoided because it could adversely affect the life of the pressure gauge. Ease the pressure fluctuation in the circuit. The pressure switch setting value is indicated with the green setting indicator. Set the pressure switch value so that the setting indicator turns clockwise. If the setting indicator passes the setting position, turn the setting indicator counterclockwise once, then reset. Set the setting with a difference of 0.1 or more from the working pressure (including pressure drop). Malfunctions could result if the difference is small. Refer to the drawings above for details on setting the setting needle. When using the pressure switch in the normal open state, the switch may not turn on when the pressure drops unless a pressure, to which the set indication error (±0.05 ), hysteresis (0.07 ), and indicated accuracy (±3%F/S) have been added, has been applied. dd the pressure gauge's indication accuracy to the maximum value of the setting indicator and indicator's error (set indicator error). When the D lamp is used, the internal voltage drop is to be 4V or less and load current 8 to 30m at 24VD. Wire the lead so that the repeated bending strain and tensile strength are not applied to the wire. Failure to do so could lead to disconnection or malfunction. void using in an atmosphere containing silicone. contact fault could result. 668

11 Fluid temperature mbient temperature Precision Display section diameter Material ody Pressure range Weight G29D R g 6 P10 Miniature pressure gauge G29D Series : R1/16, R1/8 G29D ompressed air Scale DS type (rear side screw, stock section 6 square) ø21 Zinc alloy die casting + paint Polycarbonate resin 1/16, 1/8 12 Pressure display Symbol 3 6 P10 R1/16 R1/8 Pressure display () Refrigerating ir uto. drain ir ir sensor ø21.5 ø Width 10 miniature pressure gauge unit 669

12 Refrigerating ir uto. drain ir ir sensor Fluid temperature mbient temperature Precision Display section diameter Stock / ourdon tube Material Housing Pressure range Weight G39D 6 R g P10 round pressure gauge G39D Series : R1/8 G39D ompressed air Full scale ±3% (at 5 to 35 ) DT type (rear side screw, stock section 6 square) ø26 rass (phosphor bronze) Steel sheet + paint cryl resin 0 to 0.4 1/8 37 Pressure display Symbol 6 R1/8 Pressure display () P04 P10 0 to 0.4 Width 12 R1/8 ø27 M Pressure display :P04 Pressure display :P10 670

13 pressure gauge with limit mark VG41D Series Easy visual inspection control due to green arrow. : R1/8 Refrigerating ir Fluid temperature mbient temperature Precision Note 1 Grade Display section diameter Stock / ourdon tube Housing Material Mark Pressure range (Setting range) Weight VG41D kpa Note 2 g 6 P01 Note on model no. selection Note 1: NPT threads are used as custom orders. Limit mark Green + + VG41D ompressed air 5 to 50 5 to 50 JIS2.5 or equivalent (±2.5% F.S) (at 5 to 35 ) DT type (rear side screw, stock section 4 square) ø42 rass Stainless steel Polycarbonate resin cetal resin Limit mark Green ø to 0 R1/8 82 Symbol Model no. VG41D Pressure gauge with limit mark Note 1 6 Pressure display P01 R1/8-100 to 0 kpa Remove the transparent cover, then move the green arrow with a screw driver, etc. fter the adjustment, always supply compressed air after assembling the transparent cover. Remove the transparent cover by turning it counterclockwise and pulling it off. R1/8 Throttle M4 12 ross section - 12 uto. drain ir ir sensor pressure gauge with limit mark unit ø3 hole 671

14 Pressure gauge series Gauge plug assembly (assembly of gauge plug, gasket, set screw) Use when mounting the pressure gauge. Regulator (Note) The gauge plug has a mounting orientation. lign the protrusion on the gauge plug with the indent on the body when assembling. Gauge plug Set screw (Dedicated screw) onvex Gasket Rc1/8(PPX) Rc1/4(G49D,G59D,G40D,G50D,G45D,G41D,G52D) If the gasket is turned 180 as shown in the drawing, pressure flows to the pressure gauge. * Tighten the pressure gauge with a torque of 10 to 15N m or less. * Use this when detecting external pressure. * onsult with KD if NPT or G thread is required. Gauge plug assembly model pplicable model pplicable pressure gauge R1000-W-G-PLUG R1000-W-T6-PLUG R3000-W-G-PLUG R3000-W-T6-PLUG G49D,G59D,G40D,G50D,G45D,G41D,G52D 1000-W series PPX 2000-W,3000-W,4000-W,6000- G49D,G59D,G40D,G50D,G45D,G41D,G52D W,8000-W series PPX 672

15 Differential pressure gauge G400-8-P02 Series For controlling service life of air. Differential pressure measuring range: 0 to 0.2±%F.S. Refrigerating ir Max. working pressure Withstanding pressure Fluid temperature (ambient temperature) Differential pressure measuring range Pressure gauge accuracy (high pressure side) R Product weight kg G400-8-P to 65 0 to 0.2 Full scale ±3% 1/ * Nylon tube (O.D. 4 x I.D. 2.5, model no. F-1504) 0.5m, a single straight half union (port size R1/4, model no. MJS4-8), and a set of sealing tape are attached to the differential pressure gauge (G400-8-P02) as standard accessory. Designate G400-8-P02-T1.5 when using the type with 1.5 m long nylon tubing. room specifications (catalog No. -033S) Dust generation preventing structure for use in cleanrooms G400 P90 uto. drain ir Operational principle G400-8-P02 0 to 0.07 green 0.07 to 0.2 red ø Opposite side 17 R1/4 ø54 Low-pressure side Rc1/4 pplied measuring principle of a pressure gauge, differential pressure gauge measures differential pressure between components in the circuit. Differential pressure is measured in pressurized state, so accurate and precise measuring result is obtained. Only assembling by-pass circuit, installed easily and quickly. Maintenance is also easy by only checking a pressure gauge. ir sensor autions Precautions When assembling a stop valve in the by-pass circuit, always open the stop valve before supply compressed air. Safety precautions (G400) aution 1: void direct sun lay. Differential pressure gauge unit 673

16 Refrigerating Moisture indicator Series For dew point monitor of desiccant type air dryer. : Rc1/4 ir uto. drain ir Max. working pressure Withstanding pressure Fluid temperature Maximum inlet air temperature Maximum flow rate /min.(nr) Rc Product weight kg to /4 0.2 Internal structure and parts list ø : Rc1/ ir sensor 88 No. Main parts 1 ody Parts list 6119 Zinc die casting No. 2 3 Parts name O ring Silica gel Material Special nitrile rubber Silica gel Model no ORING (20g) Note: Refer to page 577 for brackets. 4 owl Polycarbonate 3019-OWL Operational principle Through the moisture indicator, dew point of ultra air is monitored with using chemical property of silica gel whose color changes from blue to pink after moisture is absorbed. If relative humidity in compressed air reaches 10%, the color changes to pink, so maintenance of desiccant type air dryer is easy. Safety precautions void using in a place where the working air flow can increase or decrease vigorously or where the maximum flow rate is exceeded. The silica gel could flow to the secondary side. 674

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