Vaccuperm accessories

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1 GRUNDFOS DATA BOOKLET Vaccuperm accessories for chlorine gas dosing systems

2 Vaccuperm accessories Table of contents 1. General 3 Principle of vacuum chlorine gas dosing systems Installation accessories for Vaccuperm gas dosing systems 4 PVC injectors for Vaccuperm gas dosing systems 5 Change-over device 8 Header lines 9 Water apparatus 11 Injection units 12 Safety accessories 13 Accessories for chlorine gas rooms 15 Accessories for transport and storage of chlorine containers Product selection 17 Injectors for Vaccuperm VGA-117, VGB 17 Injectors for Vaccuperm VGA Vacuum change-over device 18 Header lines for chlorine cylinders 18 Header lines for chlorine drums 18 Water apparatus Further product documentation 20 WebCAPS 20 WinCAPS 21 2

3 Vaccuperm accessories 1 1. General Principle of vacuum chlorine gas dosing systems General TM Fig. 1 Principle of a vacuum chlorine gas dosing system Legend Pos. A B C D E F G H Component Chlorine gas cylinder Vacuum regulator Dosing regulator Injector Adsorption cylinder (option) Safety valve (option) Change-over device (option) Water apparatus (option) Function of chlorine gas dosing systems Handling, transport and storage of chlorine for the disinfection of drinking and pool water are a challenge to systems engineering. This is the reason why the vacuum principle is being used in dosing systems for a long time already. At this, the pressure of the chlorine gas is reduced to the vacuum. This method successfully avoids chlorine gas leakage. In the event of a pipe breakage, no chlorine gas can escape, only ambient air is drawn in. Vacuum chlorine gas dosing systems are composed of three principal components. Dosing regulator (C) The chlorine gas volume flow is adjusted with the dosing regulator. This can be effected manually or automatically via motor control. VGB models combine a vacuum regulator and a dosing unit in a compact enclosure. They are not available with change-over device or servomotor for dosing regulator. Injector (D) Injectors have the task to bring chlorine gas into the water flow. They operate according to the principle of water jet pumps. The injector body comprises a nozzle with a successional diffusor. Between the nozzle and the diffusor, there is a narrow annular gap, where chlorine gas is sucked out of the dosing line through the injector head. A diaphragm check valve at the gas supply line prevents the ingress of water into the vacuum line. Vacuum regulator (B) The vacuum regulator is a pressure reducing valve, which reduces the overpressure from the chlorine tank side to the negative pressure on the vacuum side. The valve opens, when a sufficient vacuum is present on the outlet side. Vacuum regulators with pressure gauge and a liquid trap are available for more safety. 3

4 2 Vaccuperm accessories 2. Installation accessories for Vaccuperm gas dosing systems Chlorine cylinder holding clip for cylinder diameter of about 270 mm Wall support for VGA Ball valve, PVC, 2 bar, for 8/11 PE hose Ball valve, PVC, 2 bar, for 10/14 PE hose Contact vacuum gauge, -100 to 0 kpa, 2 contacts (min/max), 2 connections for PE hose 10/ /11 mm PE hose, 10 metres /11 mm PE hose, 25 metres /11 mm PE hose, 50 metres /14 mm PE hose, 10 metres /14 mm PE hose, 25 metres /14 mm PE hose, 50 metres Vacuum connection set: 10 metres of 8/11 mm PE hose and 2 T-pieces with connection screwings Coupling with 2 union nuts for 8/11 mm PE hose Coupling with 1 union nut for 8/11 mm PE hose and 1 union nut for 10/14 mm PE hose Coupling with 1 union nut for 8/11 mm PE hose and adhesive bushing for 12/16 mm PVC pipe Coupling with 2 union nuts for 10/14 mm PE hose T-piece, PVC, for 8/11 PE hose T-piece, PVC, for 10/14 mm PE hose Testing agent for tightness check Fig. 2 Fig. 3 Coupling for 8/11 PE hose Coupling for 8/11 PE hose and adhesive bushing for 12/16 mm PVC pipe TM TM TM Fig. 4 T-piece for PE hose 4

5 Vaccuperm accessories 2 PVC injectors for Vaccuperm gas dosing systems Selection of the suitable injector The selection of the injector to be used for the specific task determines the safe functioning of the entire chlorine gas system. The important criteria are the motive water pressure and counterpressure as well as the dosing capacity. The indication of the customer and the operating point are decisive. Advantages Due to the special form of the nozzle, the operating costs are low and efficiency is improved. Easy selection of the operating point thanks to the optimum graduation of the product range. The construction according to the flow allows a reduction of the pressure losses of the non-return diaphragm valve. A safety non-return diaphragm valve according to the floater principle protects the dosing unit disposed upstream optimally from the entry of water or chlorine solution. Excellent price-performance ratio. Fig. 6 Injector 1" A A D d D d TM TM Fig. 7 Injector 1 1/4" TM B A d TM Fig. 5 Injectors Features Without fastening material With non-return diaphragm valve FEP diaphragm, PTFE piston, PTFE-coated spring. Fig. 8 Injector DN 20 mm B A d TM Fig. 9 Injector DN 25 mm 5

6 2 Vaccuperm accessories Injectors for Vaccuperm VGB-103 Max. capacity Water quantity Motive water Counterpressure pressure [g/h] Cl 2 [l/h] [bar] [bar] d D A B Water connections (inlet/outlet) hose 1" / 1" NPT / vacuum connection PE hose 8/11 mm hose 1" 1" NPT Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm DN Injectors for Vaccuperm VGA-113 and VGS Max. capacity Water quantity Motive water Counterpressure pressure [g/h] [l/h] [bar] [bar] d D A B Water connections (inlet/outlet) hose 1" / 1" NPT / vacuum connection PE hose 8/11 mm hose 1" 1" NPT Water connections (inlet/outlet) hose 1" / 1" NPT / vacuum connection PE hose 10/14 mm hose 1" 1" NPT Water connections (inlet/outlet) hose 1" / 1" NPT / vacuum connection PE hose 15/20 mm hose 1" 1" NPT Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm DN Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 10/14 mm DN Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 15/25 mm DN Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 10/14 mm DN Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 15/25 mm DN

7 Vaccuperm accessories 2 Injectors for Vaccuperm VGA-117 Max. capacity Water quantity Motive water Counterpressure pressure [g/h] [l/h] [bar] [bar] d D A B Water connections (inlet/outlet) hose 1" / 1" NPT / vacuum connection PE hose 8/11 mm hose 1" 1" NPT Water connections (inlet/outlet) hose 1 1/4" / 1 1/4" NPT / vacuum connection PE hose 10/14 mm hose 1 1/4" Water connections (inlet/outlet) hose 1 1/4" / 1 1/4" NPT / vacuum connection PVC pipe DN 15 (external diameter = 20 mm) hose 1 1/4" 1 1/4" NPT 1 1/4" NPT Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm DN Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 10/14 mm DN Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PVC pipe DN 15 (external diameter = 20 mm) DN Maintenance kits for PVC injectors Including diaphragm, piston, flat gasket, seat threaded ring, O-rings. For injectors Injector capacity up to 4 kg/h Including diaphragm, piston, seat, O-rings. For injectors Injector capacity up to 4 kg/h up to 10 kg/h

8 73 2 Vaccuperm accessories Change-over device Change-over devices ensure an uninterrupted supply of the dosing system with gaseous chlorine under vacuum by changing over mechanically from empty containers to full ones. For combination of 2 vacuum regulators with 1 or more dosing regulators. Vacuum connections (inlet / outlet): VGA-111 and VGA-113 up to 4 kg/h: PE hose 8/11 mm, VGA-117 and VGA-146 up to 10 kg/h: PE hose 10/14 mm or PVC pipe DN 15 (external diameter 20 mm). Optical indicator of the switching position, row I or row II. Operating, transport and storage temperature: 0 to 40 C. Option With 2 Reed contacts for remote transmission of the empty signal, max. 50 V / 1 A / 50 W. Empty signal display unit only with option: with Reed contacts. max. 250 V, 2 A, 250 VA. Empty signal display unit, 115 V, 50/60 Hz Empty signal display unit, 230 V, 50/60 Hz Fig. 11 Empty-signal display unit TM Ø 6.5 TM Fig. 10 Change-over device Capacity [kg/h] Connection inlet / outlet [mm] Signal output Product Number 4 PE 8/11 without Reed contact PE 8/11 with Reed contact PE 10/14 without Reed contact PE 10/14 with Reed contact PVC 15/20 without Reed contact PVC 15/20 with Reed contact

9 Vaccuperm accessories 2 Header lines Header lines connect several chlorine cylinders or drums with the downstream components of the gas dosing system. They consist of a collector pipe for the corresponding number of cylinders or drums, flexible lines for connecting the cylinders or drums, the corresponding number of connection valves. Selection of the suitable header line It is possible to extract 1 % per hour of the content of a chlorine cylinder or drum by weight. The needed number of cylinders or drums can be calculated based on the required total dosing quantity. Header lines for chlorine drums Dosing regulator connection: flexible line 6/8 mm Pressure connection: G 3/4 or 1 1/4" or 1" Length of flexible copper line: 2 m. Weight Product Number Drums [kg] G 3/4 1 1/4" 1" * * * Medium Max. pressure Materials: Cl 2 (liquid or gas) 16 bar Collector pipe: Seamless drawn steel pipe, lacquered (DIN 2441) Flexible lines: Copper, tin-plated Valve body: Brass, nickel-plated Valve piston: Nickel-chrome alloy Gaskets: IT, asbestos-free Packing: PTFE O-rings: FKM Header lines for chlorine cylinders Fig. 12 Header line for cylinders Pressure connection: 1" Dosing regulator connection: 1" Length of flexible copper line: 1 m. Cylinders Weight [kg] Product Number Version 1 Version Version 1: Vaccuperm VGA-111, VGA-146, VGB without liquid trap. Version 2: Vaccuperm VGA-111, VGA-146 with liquid trap. TM Fig. 13 Header line for drums Pressure connection: G 3/4 Dosing regulator connection: flange G 1 or G 1/2 Length of flexible copper line: 2 m. Weight [kg] Product Number Drums Flange G 1/2 Flange G 1 Flange G 1/2 Flange G Pressure connection: 1 1/4" Dosing regulator connection: flange G 1 or G 1/2 Length of flexible copper line: 2 m. Weight [kg] Product Number Drums flange G 1/2 flange G 1 flange G 1/2 flange G Pressure connection: 1" Dosing regulator connection: flange G 1 or G 1/2 Length of flexible copper line: 2 m. Weight [kg] Product Number Drums Flange G 1/2 Flange G 1 Flange G 1/2 Flange G TM

10 2 Vaccuperm accessories Accessories for header lines and chlorine gas containers Contact manometer 0 to 9 bar with shut-off valve and T-piece. Connection flange DN 15, 1 limit contact MIN Connection flange DN 15, 2 limit contacts MIN/MAX Connection flange DN 25, 1 limit contact MIN Connection flange DN 25, 2 limit contacts MIN/MAX Shut-off valve Ø A max.165 DN Ø F H ~ 305 L TM Fig. 15 Shut-off valve Fig. 14 Contact manometer Heater strip L 230 V, 1-phase, 50/60 Hz, 25 Watt V, 1-phase, 50/60 Hz, 25 Watt Connection set for heater strip with cable box, screwing, slot gaskets, shrinkable sleeves and nut (for cable boxes without thread) Confectioning of the heater strip shrinkable sleeves 1 for insulation of the heating element 1 for protection of the cable ends DN TM [mm] Weight DN F L H A [kg] Copper line 1 metre of copper line metres of copper line Connection screwing Connection screwing G 1/ Corner valve Corner valve, inlet G1/ Connection valve Connection valve 1" Connection valve 3/4" Connection valve 1 1/4"

11 Vaccuperm accessories 2 Water apparatus Device for the regulation or control of the motive water pressure at the injector. Positioned between the motive water booster pump and the injector. L max L max TM Fig. 18 Water apparatus with shut-off valve, solenoid valve, pressure reducing valve, strainer, pressure gauge and check valve Fig. 16 Water apparatus with shut-off valve, pressure reducing valve, strainer and pressure gauge TM Inlet G 1/2 G 1 Connection Outlet [mm] PVC pipe 20/25 PVC pipe 25/32 Length (L max) [mm] Voltage V/60 Hz V/60 Hz Connection Length (L max) Inlet Outlet [mm] [mm] G 1/2 PVC pipe 20/ G 1 PVC pipe 25/ TM L max Fig. 17 Water apparatus with shut-off valve and pressure gauge Connection Length (L max) Inlet Outlet [mm] [mm] G 1/2 PVC pipe 20/ G 1 PVC pipe 25/

12 2 Vaccuperm accessories Injection units Construction and function Injection units are used in connection with gas dosing systems for injecting the chlorine solution into the water flow to be treated. They consist of a shut-off valve with a connection for the chlorine solution coming from the injector and an injection pipe with connection thread or flange for installation in the water pipe. Variants l R L D Fig. 20 PVC injection unit with ball valve; installation connection G 1/4 and G 2 TM Injection units are available in PVC or stainless steel with different connection sizes. PVC injection units have a PVC shut-off ball valve. Stainless steel injection units are equipped with a shutoff diaphragm valve. The internal surface of the stainless steel injection units is covered with plastic. R D l L N TM l R L D TM Fig. 21 Stainless steel injection unit with diaphragm valve; installation connection G 1 1/2 Fig. 19 PVC injection unit with ball valve; installation connection G 1 d D l L n N TM Fig. 22 Stainless steel injection unit with diaphragm valve; flange installation connection Type ball valve diaphragm valve Material PVC stainless steel Connection chlorine solution line Installation connection (R or d) D [mm] l [mm] L [mm] n [mm] N [mm] Weight [kg] PVC pipe 20/25 mm G PVC pipe 25/32 mm G 1 1/ PVC pipe 32/40 mm G flange DN 25 G 1 1/ x flange DN 32 G 1 1/ x flange DN 50 flange DN x 18 4 x flange DN 65 flange DN x 18 4 x flange DN 80 flange DN x 18 8 x Connections / Counterflanges for chlorine solution inlet connection, composed of PVC counterflange set with screws and nuts. Counterflange for injection unit for injection unit for injection unit for injection unit for injection unit for injection unit

13 Vaccuperm accessories 2 Safety accessories Safety valve dosing quantity up to 10 kg/h for direct wall mounting. Connection inlet / outlet PE 8/11 mm PE 10/14 mm Sprinkling system with solenoid valve 230 V, 50 Hz. Sprinkling system with 1 nozzle Sprinkling system with 2 nozzles Sprinkling system with 3 nozzles Sprinkling system with 4 nozzles Sprinkling system with 5 nozzles Sprinkling system with 6 nozzles Fig. 23 Safety valve TM min. 325 min. 508 min. 115 Chlorine gas adsorption cylinder PVC, 5 litres, adsorption capacity 450 g chlorine gas with 4 kg adsorbent connection for PE hose 8/11 mm fixing material included. Adsorption cylinder, filled Refilling (4 kg absorbent) /11 min. 361 Fig. 25 Sprinkling system Compressed-air respirator featuring automatic lung and panorama mask 6-litre cylinder, 300 bars, with supporting frame. Compressed air respirator Spare cylinder Protective PVC suit with vulcanized boots and gloves. TM Protective PVC suit Gas mask 139 TM with threaded filter to DIN 3181, type 900 St B 2-P2. Gas mask Spare filter for gas mask Fig. 24 Adsorption cylinder Storage box for gas mask and filter, with shoulder strap Rubber gloves Rubber gloves

14 2 Vaccuperm accessories Rubber apron Rubber apron Protective goggles Protective goggles Warning signs Set of warning signs for chlorine gas installation in German Set of warning signs for chlorine gas installation in English Emergency equipment Body and eye shower Body and eye shower Emergency equipment for leakages in chlorine drums Expansion tank bursting pressure 16 bars with bursting disk and contact manometer connection of threaded flange G Expansion tank Ø ~ TM Fig. 27 Expansion tank G 1" TM Fig. 26 Body and eye shower Nitrogen rinsing device 40-litre nitrogen cylinder (empty) pressure reducing valve 2 m of copper line corner valve tongue flange and flange gasket. Nitrogen rinsing device for connection at G 1/2 header lines Nitrogen rinsing device for connection at G 1 header lines

15 Vaccuperm accessories 2 Accessories for chlorine gas rooms Ribbed radiator Stainless steel, 230/400 V, IP66 / IP67, 1000 W. Ribbed radiator Temperature controller (frost protector) for ribbed radiator, 230 V, 50 Hz, wall mounting ± Ribbed radiator Exhauster fan 100±3 Ø 7 Ø phase, 400 V, 50 Hz, IP55, with cover. TM Drum support Set of two units for storage of one drum. Drum support Material: Drum size: Load: Weight: Accessories: min M16 mounting plate: lacquered steel rollers and axles: nickel-plated steel min. 0.7 m, max m max kg 2 x 23 kg fastening screws, heavy-load dowels Ø 24 Ø Exhauster fan 1150 m 3 /h, 65 W, 0.17 A Exhauster fan 2500 m 3 /h, 110 W, 0.30 A Exhauster fan 5700 m 3 /h, 210 W, 0.65 A TM Fig. 29 Drum support E F D Chlorine cylinder balance The balance for two cylinders has two individual platforms. Ø A B C TM Chlorine cylinder balance for one cylinder, without empty signal Chlorine cylinder balance for two cylinders, without empty signal Chlorine cylinder balance for one cylinder, with Reed contact for empty signal Fig. 28 Exhauster fan [mm] A B C D E F Product Number Chlorine cylinder balance for two cylinders, with Reed contact for empty signal Chlorine cylinder balance for one cylinder, with signal output 4-20 ma Chlorine cylinder balance for two cylinders, with signal output 4-20 ma TM Fig. 30 Chlorine cylinder balance 15

16 2 Vaccuperm accessories Accessories for transport and storage of chlorine containers Spring balance for cranes capacity: 2000 kg accuracy: +/- 1 % of full scale value. Spring balance for cranes Spring balance for cranes with extra-large scale Lifting beam lifting capacity: 2000 kg weight: 40 kg suitable for 400 and 800-litre drums. Lifting beam TM Fig. 33 Lifting beam Fig. 31 Spring balance for cranes Fig. 32 Spring balance for cranes with extra-large scale ~ ~ ~ TM TM Chain hoist with electric trolley lifting range: 6 m V, 50 Hz. Chain hoist, 2000 kg, 2.2 kw for flanges of 141 to 200 mm width for flanges of 82 to 125 mm width for flanges of 201 to 300 mm width Chain hoist, 3200 kg, 2.0 kw for flanges of 137 to 215 mm width for flanges of 82 to 155 mm width for flanges of 220 to 300 mm width Drag line for chain hoists Drag line, 5 metres Drag line, 10 metres Drag line, 15 metres Drag line, 20 metres Drag line, 25 metres Drag line, 35 metres Connection set TM Fig. 34 Chain hoists 16

17 Vaccuperm accessories 3 3. Product selection Injectors for Vaccuperm VGA-117, VGB Capacity [kg/h] Motive water connection (inlet/outlet) 1" NPT 1 1/4" NPT PVC 20/25 PVC 25/32 Vacuum connection PE 8/11 PE 10/14 PVC 15/20 Counterpressure [bar] Product Number Product selection Injectors for Vaccuperm VGA-113 Capacity [kg/h] Motive water connection (inlet/outlet) 1" NPT 1 1/4" NPT PVC 20/25 PVC 25/32 Vacuum connection PE 8/11 PE 10/14 PVC 15/20 Counterpressure [bar] Product Number

18 3 Vaccuperm accessories Product selection Vacuum change-over device Capacity Connection inlet/outlet Signal output 4 kg/h 10 kg/h PE 8/11 mm PE 10/14 mm PVC 15/20 mm Without Reed contact Product Number Header lines for chlorine cylinders Direct mounting. Number of cylinders Pressure Regulator Liquid trap connection connection 1" connection 1" Without With Header lines for chlorine drums Wall-mounted vacuum regulator Without liquid trap connection. Product Number Number of drums Pressure connection Regulator connection G 3/4 1 1/4" 1" Cu 6/8 mm Flange G 1 Flange G 1/2 Product Number

19 Vaccuperm accessories 3 Water apparatus 556 Maximum 10 bar counterpressure. Pressure reducing valve Version Connection inlet / outlet Voltage Pressure gauge Solenoid valve + pressure reducing valve + check valve G 1/2 + PVC 20/25 mm G 1 + PVC 25/32 mm Without 230 V/50 Hz Product Number Product selection 19

20 4 Vaccuperm accessories Further product documentation 4. Further product documentation WebCAPS WebCAPS is a Web-based Computer Aided Product Selection program available on WebCAPS contains detailed information on more than 220,000 Grundfos products in more than 30 languages. Information in WebCAPS is divided into six sections: Catalogue Literature Service Sizing Replacement CAD drawings. Catalogue Based on fields of application and pump types, this section contains the following: technical data curves (QH, Eta, P1, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of pumps in operation product photos dimensional drawings wiring diagrams quotation texts, etc. Literature This section contains all the latest documents of a given pump, such as data booklets installation and operating instructions service documentation, such as Service kit catalogue and Service kit instructions quick guides product brochures. Service This section contains an easy-to-use interactive service catalogue. Here you can find and identify service parts of both existing and discontinued Grundfos pumps. Furthermore, the section contains service videos showing you how to replace service parts. 20

21 0 1 Vaccuperm accessories 4 Sizing This section is based on different fields of application and installation examples and gives easy step-by-step instructions in how to size a product: Select the most suitable and efficient pump for your installation. Carry out advanced calculations based on energy, consumption, payback periods, load profiles, life cycle costs, etc. Analyse your selected pump via the built-in life cycle cost tool. Determine the flow velocity in wastewater applications, etc. Replacement Further product documentation In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos. Based on an easy step-by-step guide, you can compare Grundfos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency. CAD drawings In this section, it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps. These formats are available in WebCAPS: 2-dimensional drawings:.dxf, wireframe drawings.dwg, wireframe drawings. 3-dimensional drawings:.dwg, wireframe drawings (without surfaces).stp, solid drawings (with surfaces).eprt, E-drawings. WinCAPS WinCAPS is a Windows-based Computer Aided Product Selection program containing detailed information on more than 220,000 Grundfos products in more than 30 languages. The program contains the same features and functions as WebCAPS, but is an ideal solution if no internet connection is available. WinCAPS is available on DVD and updated once a year. Fig. 35 WinCAPS DVD Subject to alterations. 21

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24 Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence ECM: The name Grundfos, the Grundfos logo, and the payoff be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. GRUNDFOS A/S. DK-8850 Bjerringbro. Denmark Telephone:

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