Field Instrumentation Training Strategy

Transcription

1 Field Instrumentation Training Strategy 21 st Nico Marneweck Kallie Bodenstein Marco Coccioni

2 Introduction Training customised for the South Africa Industrial Automation Industry Yokogawa South Africa provides comprehensive training solutions to our customers A complete range of training courses are facilitated on Yokogawa Distributed Control Systems, Networks and Field Instrumentation To comply with the needs of our customers, Yokogawa developed an International, Universal Training Strategy comprising Process Control and Instrumentation (PCI) The Training Strategy complies with the needs of the customers to acquire the theoretical and practical (hands-on) knowledge in the Industrial Automation Industry - 2 -

3 Field Instrumentation Product Training - 3 -

4 Field Instrumentation Product Training Strategy Qualification Level Customised training Advanced training Measuring Principles training Prerequisite Measuring Principles Product Training Objective: Workshop / Field Service Installation, commissioning, maintenance, verification and repair activities of products E-learning Module: Send to delegates prior the training facilitation Prerequisite Advanced Product Training Objective: Autonomous installation, commissioning, maintenance and simple troubleshooting Gain practical know how and experience on plant and through exchange experience with colleagues Customised Training Topics: 1. Communication Protocols in Industrial Automation 2. Introduction to Industrial Network Systems - Network System Fundamentals - Yokogawa Industrial Network 3. Fault Finding Techniques in Industrial processes 4. Process Control (PID) technology 5. Gas Chromatograph GC Zirconia O 2 Analyser 7. Final Control Element (Valves) Present Training at Customer site or at local Sales Office Experience Beginner Minimum 5 years Development path Artisans Technicians/Technologists Engineers - 4 -

5 Measuring Principles Product Training - Topics Measuring Principles Product Training topics Minimum 5 days for all Measuring Principles Product Training 1. Pressure Atmospheric Pressure measurement Gauge Pressure measurement Absolute Pressure measurement Differential Pressure measurement Hydrostatic Pressure measurement Dynamic Pressure measurement Static Pressure measurement Pressure in flow measurement Pressure in level measurement 2. Temperature Thermocouple Temperature measurement Resistance Temperature Detector RTD Pt 100/500/1000 Temperature measurement Pyrometer Temperature measurement Flow Electromagnetic Flow Coriolis Mass Flow Vortex Flow Ultrasonic Flow Differential Pressure Flow Variable Area Flow Thermal Flow Positive Displacement Flow Turbine Flow 4. Level Bubbler pipe method Hydrostatic method Vibration method (Tuning fork) Conductive Level switching Capacitance Level Ultrasonic Time of Flight method Microwave Time of Flight (RADAR) Gamma Radiation method 5. Liquid Analysis ph measurement Conductivity measurement 6. Gas Analysis Zirconia Oxygen Analyser 5

6 Advanced Product Training - Topics Advanced Product Training topics Minimum 5 days for all Advanced Product Training 1. Suffix Codes/Part Numbers/Order Codes Explain in detail the value of the above codes Support procurement in ordering the correct instrument for the installed base 2. Pressure Differential Pressure measurement Pressure in flow measurement Gauge Pressure measurement Absolute Pressure measurement 3. Temperature RTD and Pt 100/1000 Temperature measurement Thermocouple Temperature measurement 4. Flow Electromagnetic Flow Vortex Flow Coriolis Mass Flow Differential Pressure Flow measurement 5. Level Ultrasonic Time of Flight method Microwave Time of Flight (RADAR) Capacitance 6. Liquid Analysis ph measurement Conductivity measurement - 6-6

7 Customised Product Training - Topics Customised Product Training Topics The training can be facilitated consecutively over a 5- day period or customers can select 1-day or 2-day PCI Customised Training topics. Delegates can attend a full 5-day course or select the areas they are particularly interested in learning more about 1. Communication Protocols - IA Industry Explain in detail the history of the above protocols and the differences between Analog, Digital, HART, Profibus DP and Foundation Fieldbus selection 3. Fault Finding Techniques - IA Industry Introduction to fault finding, fault finding tools, Transducer terminology, root cause analysis, postmortems and useful information on fault finding 4. Process Control (PID) technology Basic Control concepts, introduction to PID control, Ratio control, Cascade control, Feed forward control and Digital PID Controllers Differential 2a. Network Pressure System measurement Fundamentals Introduction to Network Topology, Links, Nodes, Communication Protocols, Basic Network Configuration and Setting up a Home / Office based network 2b. Yokogawa Industrial Network Setting up a Yokogawa based Network and Practical Exercises - 7-7

8 Customised Product Training - Topics 5. Gas Chromatograph GC8000 Introduction and fundamentals of GC8000, hardware, protection system, electronics and pressure / flow will be discussed. Calibration / validation and start up shut down procedures will be explained. Sample loop, maintenance practices and trouble shooting techniques will be demonstrated 6. Zirconia O 2 Analyser Explain the Oxygen element, principle of operation, Yokogawa product line, Yokogawa Suffix Codes, calibration, installation Service and Practical Demonstration. Theoretical understanding of Zirconia Oxygen sensor and practical ability to calibrate and maintain unit 7. Final Control Element (Valves) The request is for Fischer valve training including introduction to valves, common valve types and their configurations, valve sizing, applications and considerations and valve calibration methods - 8-8

9 Field Instrumentation Training Venue - Roodepoort - 9 -

10 Field Instrumentation Training Simulator

11 Field Instrumentation Training Simulator

12 Integrated Training: Field Instrumentation Simulator and DCS DCS Portable Unit

13 Integrated Training: DCS and Field Instrumentation Simulator The DCS (Distributed Control System) is connected to the PCI Training Simulator The DCS sends and receives 4-20mA signals to control the level of TANK2 A control loop is used to control the inflow to TANK2, by opening and closing VLV001 The outflow of TANK2 can be varied by adjusting the manual outlet valve Proportional, Integral and Derivative (PID) settings can be changed to control the PV (Process Value) of the level at the SV (Set Value) A disturbance to the control can be created by adjusting the outlet valve

14 Comments from Customers I have learnt more in five days that I have learnt the last 26 years at my company I will recommend these courses to all artisans, technicians, technologist and those involved with selecting technology Courses are well structured and I appreciate the addition of assessments after each topic I have been recently put on an Instrument project and this training course has helped a lot I really enjoyed being able to see and touch the different instruments I have improved my understanding and knowledge of the measuring principles of instruments

15 Certification ceremony to celebrate SUCCESS

16 Yokogawa merges its experience and skill sets to maximize efficiency, minimize cost and deliver a superior quality Project. Global Leadership Local Partnership Enduring Commitment Please be a partner in our future Human Capital Development!