Precision Regulator. IR1000/2000/3000 Series ARJ ARX AMR ARM ARP IR -A IR IRV VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY1 AP100.
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1 Precision Regulator //3 Series Basic Type Air Operated Type Series Model Set pressure range Port size Page Series Series 3 Series Series 3 Series 3.5 to MPa. to MPa. to.8 MPa /8 8.5 to MPa. to MPa. to.8 MPa /4 8. to MPa. to MPa. to.8 MPa /4, 3/8, / 8. to.8 MPa. to.8 MPa /4 /4, 3/8, / 8 8 ARJ AR45 to 935 ARX AMR ARM ARP -A V VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY VBA VBAT AP 87
2 OUT OUT OUT OUT OUT Precision Regulator //3 Series Bracket and pressure gauge can be mounted from directions Mounting is possible on either the front or the back. Expanded set pressure range The maximum set pressure has been expanded from the current MPa to.8 MPa. Compact and lightweight width 35 mm weight 4 g width 5 mm weight 3 g 3 width 66 mm weight 64 g Manifolding is possible 8 stations at the maximum Made to order specifications (Except, 3 series) 88
3 Compatible with new modular connection brackets (-X7) Can be combined with AF (Air filter) and AFM (Mist separator). Relief flow rate characteristics Series Variations Relief flow (L/min (ANR)) Modular adapter Applicable modular size series: type series: 3 type 3 series: 4 type The Made-to-Order product (-X7) is the product number with a modular adapter attached to the standard product. Attaching a modular adapter enables a connection to the new modular connection brackets (Y-A/Y3-A/Y4-A). Air filter, mist separator, interface with bracket, etc. are not included. Order them separately. Possible to relieve (exhaust) air ranged 5 to 4 L/min (ANR) Back pressure: MPa Model Basic type Air operated type Specifications 3 3 Maximum set pressure MPa MPa.8 MPa Rc /8 Port size Rc /4 Rc 3/8 Rc / Symbol - 5A- 8- -T -L -X Note) -X7 -X465 M Relief flow (L/min (ANR)) Made to Order Specifications -X7 Back pressure: MPa.6. Specifications/Content Clean Series Secondary battery compatible Ozone resistant For high temperature For low temperature (Except series) Non-grease specifications Compatible with modular connection brackets (With modular adapter) With digital pressure switch (ISE3A) Manifold (Except, 3 series) Note ) Fluorine grease is used on the following parts: to series: Part of the non-wetted parts (threaded part on the setting knob) 3 series: Part of the wetted parts (sliding parts) and non-wetted parts (threaded part on the setting knob) Note ) For details, refer to page 89. Note 3) For part number combinations, consult SMC or its sales representative. 89 ARJ AR45 to 935 ARX AMR ARM ARP -A V VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY VBA VBAT AP
4 //3 Series Application Example Constant fluid pressure Balance and drive Accurate balance pressure setting TANK Since there is a large effective area for supply and exhaust pressure, setting can be done quickly. Limits pressure fluctuation when driving a cylinder, maintaining excellent static and dynamic balance. Accurate pressure setting Sensitivity within % F.S. (Full Span) Tension control Contact pressure control Winding roller Drive roller Low friction cylinder Adapts to the cylinder's piston displacement, maintaining a constant pressure. Multistage control of pressing force for workpiece (Wrapping machine) Leak test circuit Low friction cylinder Measured object 8
5 Standard Specifications Model Fiuid Max. supply pressure Min. supply pressure () Set pressure range Input signal () pressure Sensitivity (3) Repeatability (3) Linearity (4) Air consumption (5) (At supply pressure of. MPa) Port size Pressure gauge port Ambient and fluid temperature Weight (kg) RoHS //3 Series Symbol Basic type Air operated type :.5 to MPa :. to MPa :. to.8 MPa Rc /8 Precision Regulator Set pressure +.5 MPa Basic type :.5 to MPa :. to MPa :. to.8 MPa 4.4 L/min (ANR) or less 4.4 L/min (ANR) or less.5 L/min (ANR) or less 4.4 L/min (ANR) or less Rc /4 Air operated type 3 Air 3 Max.. MPa Set pressure +. MPa 3:. to MPa 3:. to MPa 3:. to.8 MPa Set pressure +.5 MPa. to.8 MPa Set pressure +. MPa. to.8 MPa Within % of full span Within ±% of full span Rc /4, 3/8, / Rc /8 ( locations) 5 to 6 C (No freezing).64 Note ) With the condition of no flow on the output side. Together with the set pressure, be sure to maintain a minimum differntial pressure of.5 MPa for and series, and. MPa for 3 series. Note ) Applicable only to air operated types and 3. The basic type is excepted. Note 3) Characteristic values are subject to conditions where other characteristics, such as secular change and temperature change, are not included. 3 series series series Specification Combinations Standard specifications Semi-standard specifications Specifications Set pressure Max. MPa Set pressure Max. MPa Set pressure Max..8 MPa Connection Rc /8 Connection Rc /4 Connection Rc 3/8 Connection Rc / Bracket Accessory Pressure gauge Bracket, name plate reverse mounted Connection NPT /8 Connection NPT /4 Connection NPT 3/8 Connection NPT / Connection G /8 Connection G /4 Connection G 3/8 Connection G /. to.8 MPa Rc /4 5 Within ±% of full span. to.8 MPa.5 L/min (ANR) or less Rc /4, 3/8, / : Standard specifications : Combination possible : Combination not possible Symbol 3 4 B G R N N N3 N4 F F F3 F4 Note 4) Indicates the linearity of the output pressure with respect to the input signal pressure. Note 5) Air is normally being discharged to the atmosphere from a bleed hole or an exhaust port. Applicable model ARJ AR45 to 935 ARX AMR ARM ARP -A V VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY VBA VBAT AP Photos are when a pressure gauge is mounted. Pressure gauge is shipped together, but not assembled. 8
6 //3 Series How to Order 3 Precision regulator Body size series series 3 series Note ) Set pressure range For / series.5 to MPa. to MPa. to.8 MPa For 3 series. to MPa. to MPa. to.8 MPa Type of setting Basic type (Knob) Air operated type Symbol Size 3 4 /8 /4 3/8 / Thread type Nil Rc N Note ) NPT F G Semi-standard Port size Application 3 Note ) Air operated type is and 3 only. Note ) For thread type NPT, this product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Note 3) For the model with pressure gauge (G), the pressure gauge is shipped together, but not assembled. Note 4) Max. 8 C for the high temperature environment specification T with pressure gauge (G) Note 5) For the low temperature environment specification L, combinations with the pressure gauge (G) are not available. Note 6) The low temperature environment specification L is not available for the series. Note 7) The standard mounting position of the name plate is on the front when viewing the precision regulator with the SUP side to the left and OUT side to the right. The bracket is attached to the back. Note 8) Refer to pages 89 to 8 for details on the Made-to-Order specifications and whether the combination of multiple specifications is possible. In addition, the product for the following specifications is also available: Prefix (-): Clean series Prefix (5A-): Secondary battery compatible Prefix (8-): Ozone resistant (Fluororubber specification) M: Manifold specifications (For and series only. Except air operated type and 3 series) Accessory Nil None B With bracket G Note 3) With pressure gauge Symbol X X7 X465 Suffix Nil T Note 4) L Note 5), 6) For high temp. environments ( 5 to C) For low temp. environments ( 3 to 6 C) Suffix Nil R Note 7) Bracket, Name plate, Mounting on the opposite side Made to Order Note 8) Specifications Non-grease specifications Compatible with modular connection brackets (With modular adapter) With digital pressure switch (ISE3A) Accessory /Part No. Description Bracket Pressure gauge 3 4 G33-- P363 G33-4- G33-- G43-- Part no. P368 G43-4- / G G P363- G /3 G43-- A bracket and two mounting screws (M5 x 35) To mount the bracket, remove two body screws (M5 x 3) on the name plate on the opposite side and replace the attached two bracket mounting screws (M5 x 35). Accuracy ±3% (Full span), Accuracy guarantee temperature range: 3±5 C 3 When ordering this pressure gauge individually, the sealant is not applied to the connection male thread. So, apply the sealing tape or sealant to the screw thread before use. 4 For handling of the pressure gauge and the detailed specifications, refer to Pressure Gauges in Best Pneumatics No. 7. 8
7 Precision Regulator //3 Series SUP side passage i!9 OUT side throttle!9 SUP side passage OUT side passage SUP side @ OUT side passage ARJ AR45 to 935 ARX!! Setting knob! AMR q! w e SUP ()!8 tvalve guide Exhaust!!4 OUT q! w!3 u!!5 SUP ()!8 tvalve guide Diaphragm (A) Steel ball Nozzle Diaphragm (B) Exhaust Diaphragm (C) OUT () Exhaust valve Main @3 tvalve guide w! r!7 OUT ()!6 e ARM ARP -A V VEX SUP side OUT side @6 SUP side passage OUT side passage o! SRP SRF ITV IC ITVH ITVX q!!3 w! u!5 SUP () OUT e tvalve guide IN @3 tvalve guide IN y w! r!7 OUT ()!6 e PVQ VY VBA VBAT AP Working principle (For ) When the setting knob is turned, the nozzle is closed by the flapper allowing the supply air that flows in from the upstream side to pass through the fixed throttle. It then acts on diaphragm B as nozzle back pressure, the main valve is pushed down by the generated force, and the supply pressure flows out to the downstream side. The air pressure that flows in acts on diaphragm C. While opposing the force generated by diaphragm B it also acts on diaphragm A, opposing the compression force of the setting spring and becomes the set pressure. If the set pressure rises too high, diaphragm A is pushed up, the interval between the flapper and the nozzle widens, the nozzle back pressure drops, the balance of diaphragms B and C is broken, the main valve closes, the exhaust valve opens and the excess pressure from the downstream side is discharged to the atmosphere. In this way fine pressure variations are detected by the nozzle/flapper type pilot mechanism, and precise pressure adjustment is performed. 83 A
8 //3 Series Construction (Refer to page 83.) Main Component Parts No Description Bonnet Nozzle valve element Body Intermediate body Valve guide Cover ring Setting knob Adjusting screw Bush Material 3 3 Resin Brass Resin Resin/Steel Aluminum alloy Aluminum alloy Aluminum alloy Aluminum alloy Aluminum alloy Brass Aluminum alloy Resin Aluminum alloy Aluminum alloy Aluminum alloy Brass Steel Replacement Parts No. Description Material 3 3 Part no. Qty. Part no. Qty. Part no. Qty. Part no. Qty. Part no. Qty Diaphragm assembly Diaphragm assembly Diaphragm Valve Valve Valve Valve Damper O-ring O-ring O-ring NBR, other NBR, other NBR, other Stainless steel, NBR Stainless steel, H-NBR Brass, NBR Brass, NBR NBR, other H-NBR NBR NBR P36- P36- P3658 P36 ø.5 x.5 ø x.3 3 P36- P36-5 P369 P3668# P366 ø.4 x.5 ø4.5 x JISB4P 3 P36- P P3639# P363# ø4.5 x ø7.8 x.5 P36-3 P36-5 P369 P3668# P366 ø.4 x.5 ø4.5 x JISB4P 3 P36-3 P P3639# P363# ø4.5 x ø7.8 x.5 3 O-ring O-ring NBR NBR JISB4P5 Note ) JISB4P6 Note ) JISB4P5 Note ) JISB4P6 Note ) Seal (A) Seal (B) Fixed throttle NBR NBR Stainless steel P368 P368 P3635 P3636 P P368 P3635 P3636 P Repair kit no. (A set of above nos.! KT- KT- KT-3 KT- KT-3 Note ) The replacement parts are shipped with the repair kit number. Note ) Use mini-flick type. A 83-
9 G OUT //3 Series Dimensions SMC Mounting hole Bracket Pressure gauge Panel mounting hole Max.4 ø When mounting on a panel, refer to page 8 in Specific Product Precautions Mounting hole Bracket ø.5 Panel mounting hole Max.4 Pressure gauge Panel When mounting on a panel, refer to page 8 in Specific Product Precautions. 4.5 ø8.5 M5 x P 5.5 ø9.5 M6 x P SUP() OUT() ø SUP() OUT() ø43 Exhaust EXH 35 x Rc /8 Pressure gauge port x Rc /8 Pressure gauge port 5 (7.7) x Rc /4 Port size Mounting hole Bracket ø.5 Panel mounting hole Pressure gauge Panel When mounting on a panel, refer to page 8 in Specific Product Precautions. 9 ø5.5 M6 x P ø SUP() OUT() EXH(3) 9.5 x Rc /8 Port size Max x Rc /8 Pressure gauge port 66 Female thread for bottom mounting 4 x M5 x.8 depth 7 Rc / Exhaust port x Rc /4 to / Port size Bottom bracket is not available as an option. A 84
10 G IN OUT G IN OUT Precision Regulator //3 Series Dimensions Mounting hole Bracket Mounting hole Bracket ARJ 5.5 SUP() x Rc /8 Pressure gauge port 5 ø9.5 Pressure gauge IN OUT() ø43 x Rc /4 Port size M5 depth 7 Exhaust (7.7) 9 x Rc /8 Pressure gauge port SUP() Pressure gauge ø5.5 IN OUT() M5 depth 7 x Rc /4 to / Port size 66 Female thread for bottom mounting 4 x M5 x.8 depth 7 EXH(3) Rc / Exhaust port Bottom bracket is not available as an option. AR45 to 935 ARX AMR ARM ARP -A V VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY VBA VBAT AP 85
11 //3 Series Series The operating conditions or external disturbance may affect each of the characteristics. So, the characteristic values shown below are not guaranteed. Flow Rate Characteristics Testing methods conform to JIS B 837. Relief Characteristics - Supply pressure: MPa - Back pressure: MPa - Pressure Characteristics Supply pressure: to. MPa Set pressure: MPa Flow rate: L/min (ANR). Set pressure P (MPa) Supply pressure P (MPa). - Supply pressure: MPa - Back pressure: MPa Supply pressure:. MPa - Back pressure:. MPa Set pressure P (MPa) Set pressure P (MPa) Supply pressure P (MPa) Supply pressure P (MPa). 86
12 Precision Regulator //3 Series Series The operating conditions or external disturbance may affect each of the characteristics. So, the characteristic values shown below are not guaranteed. Flow Rate Characteristics Testing methods conform to JIS B Supply pressure: MPa - Back pressure: MPa Supply pressure: MPa - Back pressure: MPa Supply pressure:. MPa - Back pressure:. MPa - Relief Characteristics Supply pressure:. MPa - Back pressure:. MPa Pressure Characteristics Set pressure P (MPa) Set pressure P (MPa) Set pressure P (MPa) Supply pressure: to. MPa Set pressure: MPa Flow rate: L/min (ANR) Supply pressure P (MPa) Supply pressure P (MPa) Supply pressure P (MPa)... ARJ AR45 to 935 ARX AMR ARM ARP -A V VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY VBA VBAT AP Set pressure P (MPa) Supply pressure P (MPa). 87
13 //3 Series 3 Series The operating conditions or external disturbance may affect each of the characteristics. So, the characteristic values shown below are not guaranteed. Flow Rate Characteristics Testing methods conform to JIS B 837. Relief Characteristics 3-3 Supply pressure: MPa 3-3 Back pressure: MPa 3-3 Pressure Characteristics Supply pressure: to. MPa Set pressure: MPa Flow rate: L/min (ANR). Set pressure P (MPa) Supply pressure P (MPa). 3-3 Supply pressure: MPa 3-3 Back pressure: MPa Supply pressure:. MPa 3-3 Back pressure:. MPa Supply pressure:. MPa 3-3 Back pressure:. MPa Set pressure P (MPa) Set pressure P (MPa) Set pressure P (MPa) Supply pressure P (MPa) Supply pressure P (MPa) Supply pressure P (MPa) 88
14 //3 Series Made to Order Please contact SMC for detailed dimensions, specifications, each part number and lead times. Prefix Symbol Specifications - Clean series 5A- Secondary battery compatible 8- Ozone resistant Precision regulator 3 Note ) Body size series series 3 series Type of setting Basic type (Knob) Air operated type Set pressure range For / series.5 to MPa. to MPa. to.8 MPa For 3 series. to MPa. to MPa. to.8 MPa Made to Order Combinations How to Order Note 4) Port size Symbol Size 3 4 /8 /4 3/8 / Thread type Nil Rc N Note ) NPT F G Suffix (Made to Order) Symbol T/L X X7 Application 3 : Combination possible : Combination possible conditionally : Combination not possible Specifications Symbol Applicable model Accessory 3 3 Pressure gauge (G) Clean series - Secondary battery compatible 5A- 3 Ozone resistant 8-4 For high temperature T For low temperature L Note 5) 5 Non-grease specifications X 6 Note 6) Compatible with modular connection brackets (With modular adapter) X7 7 Note 7) With digital pressure switch X465 8 Manifold specifications M Note ) Air operated type is and 3 only. Note ) For thread type NPT, this product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Note 3) For the model with pressure gauge (G), the pressure gauge is shipped together, but not assembled. Note 4) When combining multiple prefixes and suffixes, please contact SMC. Note 5) With pressure gauge type: Max. 8 C Note 6) One modular adapter is shipped together, but not assembled. Note 7) Digital pressure switch is shipped together, but not assembled. X465 Accessory Nil None B With bracket G Note 3) With pressure gauge Specifications For high and low temp. environments Non-grease specifications Compatible with modular connection brackets (With modular adapter) With digital pressure switch (ISE3A) ARJ AR45 to 935 ARX AMR ARM ARP -A V VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY VBA VBAT AP 89
15 //3 Series Specifications Cleanliness hole EXH port Breathing port Pressure gauge Grease 3 Clean Series Clean series ISO Class 3 With M5 fitting (Applicable tubing O.D. ø6) / series: With M5 fitting (Applicable tubing O.D. ø6) 3 series: Rc/ female thread series: With M3 fitting (Applicable tubing O.D. ø4) /3 series: With M5 fitting (Applicable tubing O.D. ø6) Oil-free + Stud parts nickle plated Fluorine grease Secondary Battery Compatible 5A Secondary battery compatible Specifications Parts material Material mainly composed of copper or zinc is not used. Parts surface treatment Zinc chromate or copper-based plating is not used. Grease Grease compatible with low dew point Note ) Electroless nickel plating is used. Note ) Combinations with the pressure gauge are not available. Note 3) Air operated type is not available. Ozone Resistant Fluororubber is used for rubber seal materials. 8 Ozone resistant Modular Combination Example 4 For High/Low Temperature Environments For high/low temperature environments Specifications Symbol Environment Ambient temperature Rubber material 5 T L T For high temperature For low temperature T For high temp. environments 5 to C Fluororubber Non-grease Specifications Non-grease specifications X L For low temp. environments 3 to 6 C Special NBR Note ) The low temperature environment specification L is not available for the series. Note ) For the low temperature environment specification L, combinations with the pressure gauge (G) are not available. Note 3) Max. 8 C for the high temperature environment specification T with pressure gauge (G) Note ) Assembly is performed in an ordinary assembly environment. Note ) Parts are not washed. Note 3) Fluorine grease is used on the following parts: / series: Part of the non-wetted parts (threaded part on the setting knob) 3 series: Part of the wetted parts (sliding parts) and non-wetted parts (threaded part on the setting knob) 6 Compatible with Modular Connection Brackets One modular adapter (E/E3/E4 series) compatible with the port size of the regulator is provided. Connecting the modular adapter to the SUP port of the regulator enables the regulator to be connected to the modular connection bracket (Y-A/Y3-A/Y4-A series). Compatible with modular connection brackets X7 Description qregulator wair filter emist separator rinterface tinterface with bracket <Combination example> rinterface tinterface with bracket 3 --X7 AF-A AFM-A Y-A YT-A Note ) The interface and interface with bracket listed above cannot be connected to the standard type. Please order a modular adapter (E/3/4 series) separately when connecting the standard type with modular connections. Note ) The modular adapter attached to the Made-to-Order product (-X7) is shipped together, but not assembled. Refer to page 649 for the recommended tightening torque necessary to connect the modular adapter. 73 Applicable model --X7 AF3-A AFM3-A Y3-A Y3T-A 5 3--X7 AF4-A AFM4-A Y4-A Y4T-A Note 3) Air filter, mist separator, interface and interface with bracket are not included with the Made-to-Order product (-X7). Order them separately if required. Note 4) Product numbers with the bracket are not available for -X7. As the interface with the bracket is used, it is not necessary to attach the bracket to the eafm-a 3 waf-a eafm3-a 4 8 q--x7 waf3-a q--x7 waf4-a eafm4-a q3--x7 5
16 Made to Order //3 Series 7 With Digital Pressure Switch 8 Manifold Specifications (Except and 3 series) With digital pressure switch (model no: ISE3A---ML). Mount a digital pressure switch into the connection port for pressure gauge, as it is not mounted at the time of shipment. Pressure Switch Specifications Set pressure range (MPa) Resolution of setting and display (MPa) Power supply voltage Current consumption Temperature With digital pressure switch X465 A Switch output specifications Symbol Output specifications A NPN open collector output B PNP open collector output C NPN open collector output + Analog voltage output D NPN open collector output + Analog current output. to. to 4 VDC±%, Ripple (p-p) % or less (With reverse connection protection) 4 ma or less to 5 Note ) Please contact SMC separately for details about the external dimensions, etc. Note ) For details on handling digital pressure switch and specifications, refer to Best Pneumatics No.8. Note 3) Digital pressure switch is packed together. Note 4) The symbol G that indicates the inclusion of the pressure gauge is not necessary for the part number. Note 5) Not applicable to both high and low temperature environments. to 8 station manifold type regulators. (Please contact SMC regarding 9 or more stations.) M 3 G Body size Set pressure and quantity 8 8 stations Thread type (Thread on the manifold base) Manifold type regulator Specifications Stations Port Nil N F MPa setting to n pcs. MPa setting to n pcs..8 MPa setting to n pcs. Example ) MPa setting with 6 stations M-6G-6 Example ) MPa setting pcs., MPa setting pcs.,.8 MPa setting pc. with 5 stations M-5G- Accessory (Pressure gauge) Nil None G series: G33-- series: G43-- Stations stations Rc NPT G Common SUP Individual OUT series series to 8 stations series: /4, series: / series: /8, series: /4 Individual EXH (From body) Set pressure MPa, MPa and.8 MPa settings can be combined. Accessory G33--( series), G43--( series) (Pressure gauge) Note ) Regulators to be manifolded are counted starting from stations on the left side with the OUT ports in front. Note ) When regulators with a different set pressure are manifolded, viewing OUT ports from front, the low pressure range is installed on the left side and high pressure range is on the right side. In case of the Example ) above mentioned, stations and are of MPa setting, stations 3 and 4 are of MPa setting, and station 5 is of.8 MPa setting. Note 3) When a blanking plate is needed, please contact SMC for the part number, etc. Note 4) For thread type NPT, this product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Note 5) For the model with pressure gauge (G), the pressure gauge is shipped together, but not assembled. ARJ AR45 to 935 ARX AMR ARM ARP -A V VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY VBA VBAT AP 8
17 //3 Series Specific Product Precautions Be sure to read this before handling the products. Refer to back page 5 for Safety Instructions and pages 387 to 39 for Precautions on every series. Operating Environment Warning. Do not use in an atmosphere having corrosive gases, chemicals, sea water, water, water steam, or where there is direct contact with any of these.. Do not operate in locations where vibration or impact occurs. 3. In locations which receive direct sunlight, provide a protective cover, etc. 4. In locations near heat sources, block off any radiated heat. 5. In locations where there is contact with spatter from water, oil or solder, etc., implement suitable protective measures. Warning Caution Air Supply. Please consult with SMC when using the product in applications other than compressed air.. Do not use compressed air which includes chemicals, synthetic oils containing organic solvents, salt or corrosive gases, etc., as this can cause damage or malfunction. 3. If the drain removal from air filter and mist separator is missed, drain will be flown out to the outlet side and may result in a malfunction of the pneumatic equipment. When removing drain is difficult, use of a filter with an autodrain is recommended.. If the supply pressure line contains drain or dust, etc., the fixed throttle can become clogged leading to malfunction, and therefore, in addition to an air filter (SMC AF series) be sure to install a mist separator (SMC AM, AFM series) and remove drain, etc. periodically. For air quality, refer to Air Preparation Equipment Model Selection Guide on pages and 3. For the maintenance method of the air preparation equipment, refer to the recommended method for the model in use.. Never use a lubricator on the supply side of the precision regulator, as this will positively cause the fixed throttle to become clogged and result in a malfunction. If lubrication is required for terminal devices, connect a lubricator on the output side of the precision regulator. The following may occur if the fixed throttle is clogged or is getting clogged. No output Set pressure drops. Set pressure is unstable. Outlet pressure slowly rises. Warning Warning Caution Caution Maintenance. When the valve guide (refer to construction drawing on page 83) is to be removed during maintenance, first reduce the set pressure to and completely shut off the supply pressure.. When a pressure gauge is to be mounted, remove the plug after reducing the set pressure to. Precautions for only. When remounting the valve guide after removing it for maintenance, tighten the valve guide slowly using a tightening torque of no more than.6 N m. Since the valve guide on this product is made of resin, there is a danger of damage if tightened with a torque exceeding the prescribed value. Handling. When the precision regulator with pressure gauge is used, do not apply impact to the product by dropping it, etc. during transportation or installation. This may cause misalignment of the pressure gauge pointer. Operation. Do not use a precision regulator outside the range of its specifications as this can cause failure. (Refer to specifications.). When mounting is performed, make connections while confirming port indications. 3. Screw a panel nut with the recommended proper torque when mounting onto a panel. Looseness or faulty sealing will occur if tightening torque is insufficient, while thread damage will result if the torque is excessive. Recommended Proper Torque (N m) If a directional switching valve (solenoid valve, mechanical valve, etc.) is mounted on the supply side of the precision regulator and repeatedly switched ON and OFF, wear of the nozzle/flapper section will be accelerated and a discrepancy in the setting value may occur. Therefore, avoid using a directional switching valve on the supply side. In the event a directional switching valve will be used, install it on the output side of the precision regulator. 5. The accessory pressure gauge is supplied with the precision regulator in the unassembled status. Before using the precision regulator, be sure to install the pressure gauge at the gauge port of the precision regulator. At this time, the recommended tightening torque of the pressure gauge is 7 to 9 N m. 8
18 //3 Series Specific Product Precautions Be sure to read this before handling the products. Refer to back page 5 for Safety Instructions and pages 387 to 39 for Precautions on every series. Caution Operation 6. Air is normally released from the bleed hole (the hole on the side of the body s mid-section). This is a necessary consumption of air based on the construction of the precision regulator, and is not an abnormality. 7. Make sure to tighten the lock nut after pressure adjustment. 8. There may be pulsation or noise depending on the pressure conditions, piping conditions and ambient environment. In this case, it is possible to improve the problem by changing the pressure conditions and piping conditions. If the problem is not improved, please contact your SMC sales representative. 9. After the pressure is supplied from the upstream side or the set pressure has been adjusted, the set pressure may gradually vary depending on the secular change of internal parts. If the variation in the set pressure has become large, readjust the set pressure using the setting knob.. The set pressure may vary if it is influenced by the variation in ambient temperature or fluid temperature. If the set pressure varies due to the influence of temperature, consider the management of ambient and fluid temperatures. Precautions for 3, 3 only Caution. The supply pressure is relatively high (approx. MPa or more), the set pressure is low (approx.. MPa or less), and when operated with the output side released to the atmosphere, there may be pulsations in the setting pressure. In this kind of situation, operate with the supply pressure reduced as much as possible, or increase the set pressure somewhat and restrict the output line (add and adjust a stop valve, etc.).. The capacity of the output side is large, and when used for the purpose of a relief function, the exhaust sound will be loud when being relieved. Therefore, operate with a silencer (SMC AN series) mounted on the exhaust port (EXH port). The connection is Rc /. Precautions for, 3 (air operated type) only Caution. Since the output types of and 3 series are the same pressure as the input signal pressure, select a type of regulator (general purpose or precision type) for input signal pressure adjustment according to the application.. The screw on the topmost section is a zero point adjustment screw that is locked at the factory. Adjusting the adjustment screw can cause the product to malfunction. Use the product without adjusting the adjustment screw. ARJ AR45 to 935 ARX AMR ARM ARP -A V VEX SRH SRP SRF ITV IC ITVH ITVX PVQ VY VBA VBAT AP 83
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