JCSS accredited laboratory Endress+Hauser Japan
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2 JCSS accredited laboratory Endress+Hauser Japan ISO Global flow calibration Slide 1 Contents Overview of Endress+Hauser Global calibration concept Calibration service in Japan Slide 2
3 Overview of Endress+Hauser Slide 3 Endress+Hauser World wide Operation Slide 4 Holding company in Reinach, Switzerland 19 production facilities in 11 countries Endress+Hauser sales centers in more than 40 countries Representatives in over 70 other countries Three regional sales support centers We are worldwide yet still close to our customers!
4 Endress+Hauser Product offering Coriolis EMF Vortex Ultrasonic Thermal Flow Analysis Conductivity ph/orp DO Turbidity Chlorine Flow Level Microwave Micro Impulse Ultrasonic Capacitance Conductive Tuning folk Vibration Tank Gauging Radar Servo Float Displacer Temperature Tank Vision Slide 5 Pressure Gage pressure Absolute pressure Differential pressure Static pressure Solution&Service Recorder FieldCare FieldGate Wireless HART Flow calibration Global calibration concept Slide 6
5 Trends in process automation Trend No. 1 Standards and regulations are increasing in importance e.g. GMP regulations (pharmaceuticals), HACCP (food), ISO Trend No. 2 Productivity must constantly increase in the global economy high availability of production systems Trend No. 3 Product quality and process control are mandatory safety and confidence in processes Trend No. 4 Degree of automation and outsourcing on the increase concentration on core business, outsourcing of calibration activities for example Slide 7 Your Benefits Our Obligation The Best-in-Class calibration ensures an unparalleled performance of all our Promass Coriolis massflow meters, piece by piece, day by day Our consistent, worldwide calibration concept ensures that each Coriolis massflow meter is calibrated to the same level of perfection independent of the manufacturing site Traceability to national standards and compliance to the international standard ISO/IEC requires and ensures painstaking quality control of all our calibration facilities Only the accreditation of complete calibration facilities by the competent national accreditation authority ensures credible third-party supervision Slide 8
6 Endress+Hauser offerings SCS CNAS A2LA JCSS High quality and reliable calibration in world wide by accredited flow rig according to ISO/IEC Slide 9 E+H Reinach world best calibration rigs FCP (4 t scale) FCP (400kg scale) FCP 6.5 (cylinder) 0.015% gravimetric 0.015% gravimetric 0.021% volumetric 4t Scale 400kg Scale Cylinder DN100 DN250 DN25 DN150 DN8 DN15 Slide 10
7 Calibration service in Japan JCSS calibration Slide 11 Our way to be accredited under JCSS 1988 Started selling Coriolis flow meter in Japan 1991 Introduced the flow calibration rig at Yamanashi Operation Center According to the Japanese Metrology Law, E+H Japan started the project to be accredited under JCSS. But there was no Japanese national standard for our flow rate. Endress+Hauser Japan NMIJ m 3 /h 40.1 m 3 Flow rate (log) /h 50 m 3 /h 3,000 m 3 /h Slide 12 IAJapan recommended us to go for ASNITE program. ASNITE is a accreditation program for calibration laboratories using a standard traceable to the international standard. ASNITE is based on ISO/IEC
8 Our way to be accredited under JCSS 2005 Accredited under Accreditation System National Institute of Technology and Evaluation (ASNITE). The first accredited calibration laboratory for water flowmeter in Japan Flow calibration rig move to HQ in Fuchu, Tokyo Recalculate the density of water and air buoyancy correction NMIJ extended the national standard lower to 2 L/h E+H Japan finally accredited under JCSS by IAJapan for water flowmeter. Slide 13 Evaluation by IAJapan and NMIJ Density measurement method : We were asked to prove the PTB method for the density measurement of water. 1. NMIJ brought water sampled at 2 location in Tsukuba City. 2. E+H Japan measured the density by using PTB method. 3. Compared with the measured value by NMIJ. Result : Five places of decimals - complete match Slide 14 Weight of minerals Add to the density of pure water.
9 Calibration method 1) Gravimetric for Coriolis flowmeter 2) Volmetric for EMF Q = m/ Diverter Computer Slide 15 Frequency Mass Water reservoir Calibrated scale JCSS accredited Flow calibration rig Flow calibration rig (FCP6.A) : Controlled via Profibus Best measurement capability : 0.05 % (k=2) Location : Endress+Hauser Japan HQ in Fuchu, Tokyo Environment : Temperature 255 Humidity 60%30% Atmospheric pressure 980hPa50hPa Flow rate : 2 kg/h to 40,000 kg/h Calibration method : Gravimetric and volumetric Operation : Automated calibration by computer. Slide 16
10 Calibration procedure Calibration procedure : Push start button. The flow diverter will change the flow direction after the flow becomes steady and ready to measure. The fluid is flowing into the tank. The counter starts synchronized with the diverter movement, counting the frequency output of DUT. The flow diverter return to original position after certain time. The counter stops synchronized with diverter movement. Compare the value measured by load cell and value calculated from the pulses count. Compare the total mass or volume. Slide 17 The measurement will be done 5 times at 20%, 35%, 50%, 75% and 100% of maximum flow rate respectively. Howtokeepthehighestreliability Checking the density of water. Measure the mineral ingredient in water every 3 months. Leakage test of ball valve Every week. Confirmation test with internal transfer meter. Ensuring the integrity of flow rig, comparison measurement with SCS accredited flow rig in Swiss is performed every month by using Coriolis transfer meter. Slide 19
11 JCSS calibration range Flow velocity0.2m/s6.5m/s maximum capacity : 40t/h Diameter 2mm 4mm 8mm 15 mm 25 mm 40 mm 50 mm 80 mm Flow rangeflow velocity 0.2m/s6.5m/s 2kg/h 65kg/h 9kg/h 292.5kg/h 40kg/h 1,300kg/h 130kg/h 4,225kg/h 360kg/h 11,700kg/h 900kg/h 29,250kg/h 1,400kg/h *40,000kg/h5.7m/s 3,600kg/h *40,000kg/h2.2m/s * limited by maximum capacity of flow rig. Slide 20 Thank you very much for your attention Slide 23
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