Vacuum Regulator. IRV10/20 Series. Weight reduced by. RoHS ARJ ARX AMR ARM ARP IR -A IR IRV VEX SRH SRP SRF ITV

Size: px

Start display at page:

Download "Vacuum Regulator. IRV10/20 Series. Weight reduced by. RoHS ARJ ARX AMR ARM ARP IR -A IR IRV VEX SRH SRP SRF ITV"

Ralf Caldwell
6 years ago
Views:

Vacuum egulator IV0/ eries oh AJ A45 ingle ided Connections eries AX For ease of installation and panel mounting AM AM Integrated digital pressure switch for panel mounting I -A I (Made to Order)

1 Vacuum egulator IV0/ eries oh AJ A45 ingle ided Connections eries AX For ease of installation and panel mounting AM AM Integrated digital pressure switch for panel mounting I -A I (Made to Order) ingle sided connections AP Digital pressure switch IV H P Vacuum regulator IV series Weight reduced by F IV % (Compared with the current IV00 with IV fitting) IVH Max. flow IVX (Over twice the flow of the current models) ( ) 40 L/min (AN)40 L/min AN Current IV000: 60 L/min (AN) Current IV00: 00 L/min (AN) tandard connections VY AP00 IV 0 eries IV eries 85

Easy to attach/detach the pressure gauge or digital pressure switch due to attachment by clip. Mounting direction of the pressure gauge or digital pressure switch can be changed.

2 Easy to attach/detach the pressure gauge or digital pressure switch due to attachment by clip. Mounting direction of the pressure gauge or digital pressure switch can be changed. (tandard connections only) tandard connections Built-in s Different size options for both fitting types traight Plug nut ingle sided connections Digital pressure switch Fitting type traight Applicable tubing O.D. ø6 ø8 ø0 ø/4" ø5/6" ø3/8" Model IV0 IV tandard connections ingle sided connections Digital pressure switch Mounting angle of the pressure gauge or digital pressure switch can be changed easily (in 60 degree increments). traight traight Applications Vacuum lift Leak tester Mounting Variations tandard connections Bracket ingle sided connections Bracket 86

tandard connections traight 0 ingle sided connections 0 Vacuum egulator IV0/ eries IV Body size Max. flow 40 L/min (AN) Max. flow 40 L/min (AN) L Fittings traight How to Order C08 Connection tubing O.

flow 40 L/min (AN) ingle sided connections A ingle sided connections L Fittings traight C08 traight Connection tubing O.D.

IV0A IVA C06 ø6 C08 Metric ø8 C0 ø0 N07 ø/4" N09 Inch ø5/6" N ø3/8" Accessory w [upplied with product] None Note ) GN Gauge nut assembly Note ) Note 3) Note 4) G (IV0: GZ33-K-0, IV: GZ43-K-0) ZN ZP

nuts are mounted on the gauge port. When the c/8 port is required, please order the optional gauge nut assembly P6000-8 separately. (efer to page 8.

Note 3) accuracy: Within ±3% of full scale Note 4) Plug nut and gauge nut are included. (For details, refer to page 837.

3 tandard connections traight 0 ingle sided connections 0 Vacuum egulator IV0/ eries IV Body size Max. flow 40 L/min (AN) Max. flow 40 L/min (AN) L Fittings traight How to Order C08 Connection tubing O.D. ymbol ubing O.D. IV0 IV C06 ø6 C08 Metric ø8 C0 ø0 N07 ø/4" N09 Inch ø5/6" N ø3/8" IV A Body size Max. flow 40 L/min (AN) Max. flow 40 L/min (AN) ingle sided connections A ingle sided connections L Fittings traight C08 traight Connection tubing O.D. ymbol ubing O.D. IV0A IVA C06 ø6 C08 Metric ø8 C0 ø0 N07 ø/4" N09 Inch ø5/6" N ø3/8" Accessory w [upplied with product] None Note ) GN Gauge nut assembly Note ) Note 3) Note 4) G (IV0: GZ33-K-0, IV: GZ43-K-0) ZN ZP ZA ZB NPN open collector output PNP open collector output NPN open collector outputs PNP open collector outputs With ZE30A-0-N-ML With ZE30A-0-P-ML With ZE30A-0-A-ML With ZE30A-0-B-ML Note ) wo plug nuts are mounted on the gauge port. When the c/8 port is required, please order the optional gauge nut assembly P separately. (efer to page 8.) Note ) One plug nut, one gauge nut (c/8), and two clips are included. he pressure gauge and digital pressure switch are not included. Note 3) accuracy: Within ±3% of full scale Note 4) Plug nut and gauge nut are included. (For details, refer to page 837.) Bracket Accessory q [upplied with product] B L Note 4) Digital pressure switch None With bracket With bottom bracket Accessory w [upplied with product] None Note ) GN Gauge nut assembly Note ) Note 3) Note 4) G (IV0A: GZ33-K-0, IVA: GZ43-K-0) ZN ZP ZA ZB NPN open collector output PNP open collector output NPN open collector outputs PNP open collector outputs With ZE30A-0-N-ML With ZE30A-0-P-ML With ZE30A-0-A-ML With ZE30A-0-B-ML Note ) wo plug nuts are mounted on the gauge port. When the c/8 port is required, please order the optional gauge nut assembly P separately. (efer to page 8.) Note ) One gauge nut (c/8) and one clip are included. he pressure gauge and digital pressure switch are not included. Note 3) accuracy: Within ±3% of full scale Note 4) Gauge nut is included. (For details, refer to page 837.) Accessory q Bracket [upplied with product] B L Made to Order For details, refer to page 836. ymbol X Note 4) Digital pressure switch None With bracket With bottom bracket oh pecification Integrated digital pressure switch for panel mounting AJ A45 AX AM AM AP I -A I IV H P F IV IVH IVX VY AP00 87

IV0/ eries tandard pecifications Model Fluid et pressure range Note ) Withstand pressure Note ) Atmospheric intake consumption Note 3) Knob resolution Ambient and fluid temperature tubing O.D.

4 IV0/ eries tandard pecifications Model Fluid et pressure range Note ) Withstand pressure Note ) Atmospheric intake consumption Note 3) Knob resolution Ambient and fluid temperature tubing O.D. E side tubing O.D. Weight (Without accessories) tandard connections ingle sided connections IV0 IV 00 to.3 kpa 00 kpa (Except with pressure gauge) 0.6 L/min (AN) or less 0.3 kpa or less 5 to 60 C ø6, ø8 ø/4", ø5/6" 35 g (IV0-C08) 5 g (IV0A-C08) ø6, ø8, ø0 ø/4", ø5/6", ø3/8" g (IV-C0) g (IVA-C0) Note ) se caution it varies depending on the pressure in vacuum pump side. Note ) For vacuum regulators with a pressure gauge, the pressure gauge will be damaged if positive pressure is supplied. In the event that positive pressure is applied, the vacuum regulator will not be damaged; however, the main valve will open and positive pressure will enter the vacuum pump. his may cause malfunction of the vacuum pump. when the vacuum regulator is used in the adsorbing and transferring system, refer to the following piping example and avoid supplying positive pressure to the vacuum pump. he vacuum regulator cannot adjust positive pressure. Compressor efrigerated Dryers IDF eries Filter AF eries Note 3) aking air from atmosphere all the time. Flow ate Characteristics (epresentative Value) IV0-C08 ( ø8) Mist eparator AM eries egulator A eries Vacuum pump Conditions: Vacuum pump exhaust speed: L/min pressure: 0 kpa (At initial setting) Vacuum nit ZB eries Pressure Characteristics (epresentative Value) IV0 Vacuum egulator IV eries Vacuum Pad ZP eries et pressure (kpa) E side pressure (kpa) et point Flow rate (L/min (AN)) IV-C0 ( ø0) 0 IV pressure (kpa) et pressure (kpa) E side pressure (kpa) et point Flow rate (L/min (AN)) pressure (kpa) 88

5 Vacuum egulator IV0/ eries Construction eplacement Parts No. Description Diaphragm assembly Valve assembly Atmospheric intake valve q tem Valve Material HNB, etc. HNB, etc. Part no. IV0 IV P6000- P600- P P600-3 Knob Adjusting spring Vacuum chamber Diaphragm Atmospheric chamber Working principle When the knob is turned to the right (clockwise), the adjusting spring s generated force pushes down the diaphragm and the valve. his connects the side and E side, and the degree of vacuum on the E side increases (becomes closer to an absolute vacuum). Furthermore, the E side vacuum pressure moves through the air passage into the vacuum chamber, where it is applied to the top side of the diaphragm and counters the adjusting spring s compression force; and this adjusts the E side pressure. When the degree of vacuum on the E side is higher than the designated setting value (becomes closer to an absolute vacuum), the balance between the adjusting spring and the E side pressure in the vacuum chamber is lost, and the diaphragm is pushed up. his causes the valve to close and the atmospheric intake valve to open, which lets atmospheric air into the E side. When the adjusting spring s compression force and the E side pressure are balanced, the E side pressure is set. Also, when the degree of vacuum of the E side pressure is lower than the designated setting value (becomes closer to the atmosphere), the balance between the adjusting spring and the vacuum chamber is lost, and the diaphragm is pushed down. his causes the atmospheric intake valve to close and the valve to open, which lets air into the side. When the adjusting spring's compression force and the E side pressure are balanced, the E side pressure is set. w E AJ A45 AX AM AM AP I -A I IV H P F IV IVH IVX VY AP00 89

6 IV0/ eries Dimensions/IV0: tandard Connections IV0- G: With pressure gauge ø37.5 ø x 4.5 E ø8 5 fitting Panel plate thickness: Max x 5.4 /E Fitting size traight ø6, ø/4" ø8, ø5/6" c /8 port N P IV0- Z A: With digital pressure switch B ø E ø x 4.5 fitting 5 Panel plate thickness: Max x 5.4 /E Fitting size traight ø6, ø/4" ø8, ø5/6" c /8 port Pressure switch

7 Vacuum egulator IV0/ eries Dimensions/IV0A: ingle ided Connections IV0A- G: With pressure gauge /E Fitting size traight ø6, ø/4" ø8, ø5/6" N P E ø37.5 IV0A- Z A: With digital pressure switch B V 4 E 4.5 ø ø30 x x x V V c /8 port ø8 5 fitting Panel plate thickness: Max. 3 ø fitting Panel plate thickness: Max. 3 AJ A45 AX AM AM AP I -A I IV H P F IV IVH IVX VY AP x 5.4 /E Fitting size traight ø6, ø/4" ø8, ø5/6" V Pressure switch c /8 port

8 IV0/ eries Dimensions/IV: tandard Connections IV- G: With pressure gauge 53 4 ø5 60 ø E E 6 ø38 x 4.5 fitting Panel plate thickness: Max. 4 8 x 6.5 /E Fitting size traight ø6 ø/4" ø8, ø5/6" ø0, ø3/8" c /8 port N P IV- Z A: With digital pressure switch B ø ø x 4.5 fitting 6 Panel plate thickness: Max x 6.5 /E Fitting size traight ø6 ø/4" ø8, ø5/6" ø0, ø3/8" c /8 port Pressure switch

9 Vacuum egulator IV0/ eries Dimensions/IVA: ingle ided Connections IVA- G: With pressure gauge /E Fitting size traight ø6 ø/4" ø8, ø5/6" ø0, ø3/8" N P 4 4 E IVA- Z A: With digital pressure switch B V E 6.5 ø5 ø x 4.5 ø43 46 x x 6.5 Pressure gauge V V fitting c /8 port ø38 Panel plate thickness: Max. 4 ø fitting Panel plate thickness: Max AJ A45 AX AM AM AP I -A I IV H P F IV IVH IVX VY AP00 /E Fitting size traight ø6 ø/4" ø8, ø5/6" ø0, ø3/8" V x Pressure switch c /8 port

IV0/ eries Options One-touch Fittings for Vacuum egulator for IV0(A) VVQ000 5A C6

traight Fitting size ymbol C6 C8 N7 N9 ize ø6 ø8 ø/4" ø5/6" for IV(A) VVQ00 5A L

ø3/8" Bottom Bracket Assembly For IV0(A) P6000-4 For IV(A) P600-4 Included Parts No.

Plug Nut Assembly Plug unused pressure gauge port(s). P6000- Included Parts No.

gauge and pressure switch. P6000-8 Included Parts No.

10 IV0/ eries Options One-touch Fittings for Vacuum egulator for IV0(A) VVQ000 5A C6 Bracket Assembly For IV0(A) P For IV(A) P600-7 Bracket Bracket L Fitting type traight Fitting size ymbol C6 C8 N7 N9 ize ø6 ø8 ø/4" ø5/6" for IV(A) VVQ00 5A L Fitting type traight C6 Fitting size ymbol C6 C8 C0 N7 N9 N ize ø6 ø8 ø0 ø/4" ø5/6" ø3/8" Bottom Bracket Assembly For IV0(A) P For IV(A) P600-4 Included Parts No. 3 Description quare nut x 4 Phillips screw x 4 Note) No. to 3 are shipped together. Plug Nut Assembly Plug unused pressure gauge port(s). P6000- Included Parts No. Description Plug nut O-ring w q w Gauge Nut Assembly q sed to connect the pressure gauge and pressure switch. P Included Parts No. Description Gauge nut O-ring w q c/8 Phillips crew ightening orque For IV0(A): M3 For IV(A): M4 0.3 ±0.03 N m 0.76 ±0.05 N m e 8

Vacuum egulator IV0/ eries Pressure Gauge for Vacuum Part no.

5 9 (7) 3 GZ43-K-0 IV /8 /8 -Color Display High Precision Digital Pressure witch Part No. Part no.

pecifications Model Pressure Gauge GZ33 Assembly P6000- e w q Included Parts No. 3 Description Gauge nut O-ring Pressure Gauge GZ43 Assembly P600- e w Included Parts No.

11 Vacuum egulator IV0/ eries Pressure Gauge for Vacuum Part no. Applicable model Indicated pressure range nit display cale range GZ33-K-0 GZ43-K-0 ø3 breathing port ø43 ø3 breathing port 30 GZ33-K-0 IV0 80 ø30 00 to 0 kpa kpa 0 width across flats (7) 3 GZ43-K-0 IV /8 /8 -Color Display High Precision Digital Pressure witch Part No. Part no. ZE30A-0-N-ML (NPN open collector output) ZE30A-0-P-ML (PNP open collector output) ZE30A-0-A-ML (NPN open collector outputs) ZE30A-0-B-ML (PNP open collector outputs) Applicable model IV0 IV 70 pecifications Model Pressure Gauge GZ33 Assembly P6000- e w q Included Parts No. 3 Description Gauge nut O-ring Pressure Gauge GZ43 Assembly P600- e w Included Parts No. 3 ated pressure range et pressure range Proof pressure Minimum unit setting Applicable fluid Power supply voltage Current consumption witch output Max. load current Max. applied voltage esidual voltage esponse time hort circuit protection to 3 are assembled before shipment. Description Gauge nut O-ring to 3 are assembled before shipment Lead wire with connector efer to Best Pneumatics No.8 for details. ZE30A (Vacuum pressure) 0.0 to 0.0 kpa 0.0 to 05.0 kpa 0 kpa 0. kpa, Non-corrosive gas, Non-flammable gas to 4 VDC ±0%, ipple (p-p) 0% or less (With reverse connection protection) 40 ma or less NPN or PNP open collector output, NPN or PNP open collector outputs (electable) 80 ma 8 V (With NPN output) V or less (With load current of 80 ma).5 ms or less (With anti-chattering function:, 00, 0, 000, 00 ms selectable) Yes q ±0. x M3 x 0.5 hread depth 4 M5 x 0.8 AJ A45 AX AM AM AP I -A I IV H P F IV IVH IVX VY AP ±0..5 /8 Digital Pressure witch ZE30A Assembly P ymbol 3 4 Digital pressure switch part no. ZE30A-0-N-ML ZE30A-0-P-ML ZE30A-0-A-ML ZE30A-0-B-ML Digital pressure switch specifications NPN open collector output, Lead wire with connector (Length m) PNP open collector output, Lead wire with connector (Length m) NPN open collector outputs, Lead wire with connector (Length m) PNP open collector outputs, Lead wire with connector (Length m) Included Parts No. 3 Width across flats Description Digital pressure switch Gauge nut O-ring e to 3 are assembled before shipment. w q 835

12 IV0/ eries Made to Order Please contact MC for detailed dimensions, specifications and lead times. Integrated Digital Pressure witch for Panel Mounting ymbol X How to Order ingle sided connections IV A C08 X 0 Body size Max. flow 40 L/min (AN) Max. flow 40 L/min (AN) A ingle sided connections ingle sided connections Made to Order X Integrated digital pressure switch for panel mounting L Fittings traight Dimensions Connection tubing O.D. ymbol ubing O.D. IV0A IVA C06 ø6 C08 Metric ø8 C0 ø0 N07 ø/4" N09 Inch ø5/6" N ø3/8" Digital pressure switch type Note) ymbol Output specifications Part no. ZN ZP With digital NPN open collector output PNP open collector output ZE30A-C4H-N-MGD ZE30A-C4H-P-MGD ZA ZB pressure switch NPN open collector outputs ZE30A-C4H-A-MGD PNP open collector outputs ZE30A-C4H-B-MGD Note) Gauge nut is included. Accessories are included in the same container. efer to the digital pressure switch specifications on page 835. IV0A Digital pressure switch 35 (30) ø Panel plate thickness: Max. 3 ø4 83 Vacuum regulator IVA (43) ø4 Lead wire with connector (Length m) ube is prepared by customer. Digital pressure switch ø Panel plate thickness: Max. 4 ø4 Lead wire with connector (Length m) 06 Vacuum regulator 836 ø4 ube is prepared by customer.

13 IV0/ eries pecific Product Precautions Be sure to read this before handling the products. efer to back page for afety Instructions and pages 387 to 39 for Common Precautions. Warning. When a system hazard can be expected due to a drop in vacuum pressure caused by power loss or vacuum pump trouble, install a safety circuit and configure the system so that it can avoid the danger.. When a system hazard can be expected with trouble with the vacuum regulator, install a safety circuit and configure the system so that it can avoid the danger. Caution. When installing a pressure gauge or pressure switch on an existing regulator, be sure to reduce the set pressure to 0 (atmospheric pressure) before removing the plug.. Purchased with the pressure gauge or pressure switch -. Accessories or pressure switch pc. Gauge nut (with O-ring) pc. Note) Gauge nut is mounted to the pressure gauge or pressure switch. Plug nut (with O-ring) pc. pcs. Note) One clip is included for single sided connections. Plug nut is not included. Pressure switch Gauge nut Plug nut -. Mounting of the pressure gauge or pressure switch ) Confirm the direction of and E side. Insert the pressure gauge to the gauge port sufficiently (until the gauge nut of the pressure gauge is level with the product surface.) Insert the pressure gauge to the end on the opposite side of the connecting port for single sided connections. ) Insert the clip from the left side (viewed from the pressure gauge side, as shown in the drawing) until the top of the clip is level with the product surface. his completes the mounting procedure for single sided connections. ) ) Handling Caution 3) Insert the plug nut to the gauge port on the opposite side of the pressure gauge until the top of the plug nut is level with the product surface. 4) Insert the clip from the left side (viewed from the plug nut side) to the end in the same way as ). 3) 4) Plug nut Note) o remove the pressure gauge or pressure switch, remove the clip, then remove the pressure gauge or pressure switch straight out. Do not apply torque, as the body is made of resin.. Do not remove the body screw while the vacuum pressure is applied. 3. Before removing the valve guide for inspection, reduce the set pressure to 0 (atmospheric pressure) and also shut down the vacuum pump pressure completely. 4. For ease of replacement, s are installed as the cassette type. s are retained with clips inserted from the directions illustrated below. emove the clips with a flat head screwdriver to replace the s. (efer to Procedure to remove the clip. ) When installing, insert each deeply to the end and reinsert the clip to the specified position. Note ) Before replacement, confirm /E pressure is not applied and start operation after the internal pressure becomes atmospheric pressure. Operation with /E pressure is dangerous. Note ) o remove the clip, hold the clip with your fingers, then slowly pull out the clip. Do not pull out the clip by force. Otherwise, the clip may spring out and it is dangerous. Note 3) Insert the clip to the end after confirming the replacement parts are inserted to the end. he clip may spring out if it is not inserted sufficiently. Note 4) Hold the fitting in your hand when inserting the tube to elbow type. Insertion of the tube without holding the fitting in your hand will apply excess force to blocks or, which may lead to air leakage or breakage. AJ A45 AX AM AM AP I -A I IV H P F IV IVH IVX VY AP00 Fitting assembly 837

14 IV0/ eries pecific Product Precautions Be sure to read this before handling the products. efer to back page for afety Instructions and pages 387 to 39 for Common Precautions. Handling Caution Procedure to remove the clip Apply the tip of a flat head screwdriver to the inclined part where the clip is inserted. Lift the clip by moving the screwdriver as illustrated below. Insert the tip of the screwdriver to the root of the clip. Operating Environment Warning. Do not use in an atmosphere having corrosive gases, chemicals, sea water, water, water steam, or where there is direct contact with any of these.. Do not use in locations influenced by vibrations or impacts. 3. his vacuum regulator always uses atmospheric air, therefore, do not use in dusty environments. 4. In locations which receive direct sunlight, provide a protective cover, etc. 5. In locations near heat sources, block off any radiated heat. Warning. Observe the proper screw tightening torque. If torque is exceeded, damage to the mounting screw or main body may occur. Also, if the screws are not tightened enough, the screws may come loose during operation. ightening torque of Phillips screw for mounting bottom bracket Vacuum upply Caution. his vacuum regulator is not to be used for adjusting vacuum pump pressures.. Note that the ejector is not applicable to vacuum supply since the flow rate of the ejector is smaller than that of this vacuum regulator and changes in pressure by the flow rate are large. For details about elector characteristics, refer to relevant ejector catalog. quare nut upply Caution. hese products are designed for use with air. Please contact MC if any other fluid will be used.. Do not use air which includes chemicals, synthetic oils containing organic solvents, salt, or corrosive gases, etc., as this can cause malfunction. Phillips crew ightening orque For IV0(A): M3 0.3 ±0.03 N m For IV(A): M ±0.05 N m 838

15 IV0/ eries pecific Product Precautions 3 Be sure to read this before handling the products. efer to back page for afety Instructions and pages 387 to 39 for Common Precautions. IV0 Zero position Precautions Caution. Connect piping to the port with indication for connection to the vacuum pump.. o adjust the pressure, turn the knob to the right (clockwise) for changing atmospheric pressure to vacuum pressure and to the left (counterclockwise) for changing vacuum pressure to atmospheric pressure. 3. When adjusting pressure, do not touch the lateral hole (atmospheric intake hole) of the body. 4. When locking the knob after setting the pressure, press down the knob until the orange band is hidden and a click is heard. On the other hand, when unlocking the knob, pull it up until the orange band is visible and a click is heard. 5. When the vacuum pump capacity is relatively small or when the inside diameter of the piping is small, a change in the set pressure (the pressure difference between the non-flow and flow conditions) may be large. In this case, change the vacuum pump or the inside diameter of the piping. When changing the vacuum pump is not possible, add a capacity tank (the capacity depends on the operating conditions) to the. 6. he pressure response time after opening and closing of valves (such as solenoid valves) is influenced in large and small measures by the internal capacity (includes piping capacity) of the set side. ince the vacuum pump capacity also affects the response time, consider all these points before operations. 7. When using a pressure gauge upside down like Fig., it may result in a shifting of the zero point reading. Make sure to use it in the direction like Fig.. Gravity will affect the zero point of the gauge which is why it needs to be positioned properly. p AJ A45 AX AM AM AP I -A I IV H P F IV IVH IVX VY AP00 Fig. Down Fig. Zero position IV Zero position p Down Zero position Fig. Fig. 839

Series 10-IRV10/20. Vacuum Regulator C08 IRV C08 IRV 20 A. How to Order. Standard connections. Single sided connections. Accessory w Nil G ZN ZP ZA ZB

Series 10-IRV10/20. Vacuum Regulator C08 IRV C08 IRV 20 A. How to Order. Standard connections. Single sided connections. Accessory w Nil G ZN ZP ZA ZB Vacuum egulator eries -IV/ How to Order tandard connections IV C08 traight Clean series ody size Max. flow 140 L/min (N) Max. flow 240 L/min (N) L Fittings traight Connection tubing O.D. ymbol ubing O.D.