PRODUCT OVERVIEW Headspace Analysers On-line Analysers Gas Mixers Leak Detectors Permeability Testers

Size: px

Start display at page:

Download "PRODUCT OVERVIEW Headspace Analysers On-line Analysers Gas Mixers Leak Detectors Permeability Testers"

Karen Henderson
6 years ago
Views:

1 PRODUCT OVERVIEW Headspace Analysers On-line Analysers Gas Mixers Leak Detectors Permeability Testers

Flexible gas analysis PBI-Dansensor manufactures a complete range

the advanced CheckMate II with full data logging capabilities.

the basic requirements for accurate checking of oxygen and carbon

The unit is battery powered and has a battery capacity for a

The CheckPoint stores the last ten measurements in its memory and

2 Flexible gas analysis PBI-Dansensor manufactures a complete range of quality control equipment for companies involved in modifi ed atmosphere packaging. Our range of easy to use off-line analysers is built to meet the traceability needs of any organisation. Choose between the robust and easy to use handheld CheckPoint or the advanced CheckMate II with full data logging capabilities. CheckPoint Practical pocket size gas analyser The CheckPoint meets the basic requirements for accurate checking of oxygen and carbon dioxide levels in any type of modifi ed atmosphere packages. The unit is battery powered and has a battery capacity for a minimum of 2,500 measurements. The CheckPoint stores the last ten measurements in its memory and is very easy to calibrate. CheckPoint is available in two variants, either as O 2 or as a combined O 2 / CO 2 analyser. Both instruments can be purchased with a standard or rechargeable battery. 2 PRODUCT OVERVIEW

Headspace Analysers for Modified Atmosphere Packaging CheckMate II Easy traceability Beverage With its intuitive and easy to use operator interface, the CheckMate

Data logging in a central database or on paper With the CheckMate II it is possible to obtain a builtin printer - ensuring that all logged data can be easily

With the CheckMate II operator errors can easily be avoided due to the easy to use bar code recognition feature.

3 Headspace Analysers for Modified Atmosphere Packaging CheckMate II Easy traceability Beverage With its intuitive and easy to use operator interface, the CheckMate II is an important everyday tool in any quality control process for modifi ed atmosphere products. Data logging in a central database or on paper With the CheckMate II it is possible to obtain a builtin printer - ensuring that all logged data can be easily stored on paper. However, the data can also be transferred to a PC or server, either automatically via LAN or manually via RS232. With the CheckMate II operator errors can easily be avoided due to the easy to use bar code recognition feature. The unit ensures that all important data is logged, such as operator name, product line, production date, batch number etc. The CheckMate II is available with a wide selection of high accuracy O 2 and CO 2 sensors. All important measuring data is stored and easily printed or transferred to a database. PRODUCT OVERVIEW 3

On-line Analysers With an on-line analyser from

existing packaging machine to ensure constant monitoring of

On vertical and horizontal fl ow packaging machines the

also help to protect the work environment.

Check Combi II can be fi tted onto most vertical and

The analyser can be fully integrated into the packaging

4 On-line Analysers With an on-line analyser from PBI-Dansensor it is easy to ensure high quality in all modifi ed atmosphere products. The on-line analyser can be added to almost any new or existing packaging machine to ensure constant monitoring of the gas content in the packages. On vertical and horizontal fl ow packaging machines the online analysers with their optional fl ow control can even ensure substantial gas savings. This not only results in savings on the gas budget but can also help to protect the work environment. MAP Check Combi II Cost-efficient on-line analysis The MAP Check Combi II can be fi tted onto most vertical and horizontal fl ow packgaing machines. The analyser can be fully integrated into the packaging machine, thereby ensuring that the packaging process is stopped if the required gas content is not present in the packages. In the PFC version of the MAP Check Combi II, gas savings of up to 25% are possible. 4 PRODUCT OVERVIEW

On-line Analysers for Packaging Machines TGC-2 The complete solution for MA packaging on flow packaging machines

correct gas level in the package independently of the packaging speed.

equipped for modifi ed atmosphere packaging.

Can be fully integrated with the MAP Mix 8000 EL electronic gas mixer.

5 On-line Analysers for Packaging Machines TGC-2 The complete solution for MA packaging on flow packaging machines Gas analyser, spot test analyser, electronic gas mixer and flow control system integrated with the packaging machine. Automates the gas fl ushing process on both horizontal and vertical fl ow packaging machines and maintains the correct gas level in the package independently of the packaging speed. CMV-2 For thermoforming and tray sealing Analyser designed for use with thermoforming and tray sealing machines equipped for modifi ed atmosphere packaging. The analyser works by measuring the gas content non-destructively before sealing the packages. Can be fully integrated with the MAP Mix 8000 EL electronic gas mixer. The analyser ensures a uniform packaging quality. MAP Check Combi MAP Check Combi II TGC-2 CMV-2 Packaging machine type - Thermoforming and tray sealing - Horizontal/vertical fl ow packaging Features - Flow control (gas savings) Optional - Built-in gas mixer Optional - Built-in spot test - Buffer tank measurement Optional - O 2 or O 2 /CO 2 measurement - Data logging PRODUCT OVERVIEW 5

High Accuracy Gas Mixers MAP Mix series High accuracy gas mixers The MAP Mix series is based on a proportional mixing principle specially designed for packaging machines and industrial applications,

The MAP Mix series of gas mixers is a perfect match for any type of packaging machine working with modifi ed atmosphere packaging.

Electronic alarm for substandard gas inlet pressure. Can be controlled via a 0-10 V signal, a RS232 signal or the CMV-2. MAP Mix 9001 ME Easy to use gas mixer with very high accuracy.

6 High Accuracy Gas Mixers MAP Mix series High accuracy gas mixers The MAP Mix series is based on a proportional mixing principle specially designed for packaging machines and industrial applications, where gases such as carbon dioxide, oxygen, nitrogen and argon are used either in a 2- or 3-gas combination. The MAP Mix series of gas mixers is a perfect match for any type of packaging machine working with modifi ed atmosphere packaging. Gas Gas Metal MAP Mix 8000 EL Prepared for use with the on-line gas analyser CMV-2 or for complete integration into most types of thermoforming or tray sealing machines. Electronic alarm for substandard gas inlet pressure. Can be controlled via a 0-10 V signal, a RS232 signal or the CMV-2. MAP Mix 9001 ME Easy to use gas mixer with very high accuracy. Available for both flow packaging machines as well as thermoforming or tray sealing machines. Also available for mixing of argon and carbon dioxide for industrial applications. Acoustic alarm for substandard gas inlet pressure, ensuring that a correct gas mix is always obtained. Possibility for integration into packing machines in order to prevent inaccurate gas mix, thus saving packaging materials and gas. 6 PRODUCT OVERVIEW

Leak Detection for Modified Atmosphere Packaging LeakMatic 100% in-line leak detection LeakMatic is an automatic in-line leak detector for identifying micro leaks in fl exible and non-fl exible

The test is non-destructive at a speed of 4-5 cycles a minute.

dioxide. Both the LeakPointer and the LeakMatic will help to minimise the amount of product returns and claims by ensuring high package integrity.

7 Leak Detection for Modified Atmosphere Packaging LeakMatic 100% in-line leak detection LeakMatic is an automatic in-line leak detector for identifying micro leaks in fl exible and non-fl exible packages. It is designed for testing whole shipping crates. By using the CO 2 already available in most MA packages, it is possible to test all crates right after they have left the packaging machine. The test is non-destructive at a speed of 4-5 cycles a minute. Leak detection for packages containing CO 2 Ranging from the benchtop LeakPointer to the fully automatic in-line LeakMatic, there are suitable solutions to every kind of leak detection using CO 2 as trace gas. With the micro leak detection systems from PBI-Dansensor it is possible to carry out fast and nondestructive leak testing on all modifi ed atmo sphere packages containing a minimum of 10% carbon dioxide. Both the LeakPointer and the LeakMatic will help to minimise the amount of product returns and claims by ensuring high package integrity. Full data logging and statistics are available in all units. LeakPointer Avoid using water for leak detection A bench top leak detector. Fast and easy detection of micro leaks in MA packages. Data export and optional built-in printer. An optional bar code reader is available for quick and safe selection of products and entry of data such as batch number. LeakPointer E2 For E2 standard shipping crates A high capacity off-line micro leak detector. Tests shipping crates up to the standard E2 size. LeakPointer E2 has the same software and advantages as the LeakPointer. PRODUCT OVERVIEW 7

Packaging & Film Packaging & Film R & D R & D OPT-5000 Fast and precise testing of films and foils for oxygen permeation The OPT-5000 tester has been specifi cally developed to provide an easy and

To conduct this test the user of the OPT-5000 simply has to insert the sample, choose the test program and press the START button.

The OPT-5000 is the right choice for testing both low and high permeability foils.

8 Packaging & Film Packaging & Film R & D R & D OPT-5000 Fast and precise testing of films and foils for oxygen permeation The OPT-5000 tester has been specifi cally developed to provide an easy and reliable test method. With a minimum of training anybody can perform a quality test. To conduct this test the user of the OPT-5000 simply has to insert the sample, choose the test program and press the START button. The user interface is based on an easy to use touch screen display which indicates the test cycle and the oxygen transmission rate as testing progresses. The OPT-5000 is the right choice for testing both low and high permeability foils. With its broad testing range, ease of operation and automatic humidity control, the OPT-5000 is extremely versatile in application and suitability, for both advanced research in the laboratory and quality control in production settings. L Manometric gas permeability tester for films and foils The manometric gas permeability tester is an extremely versatile instrument that can measure the permeability of fi lms and foils to practically any common gas or gas mixture. Using the manometric principle, this instrument utilises one of the well known and most recognised gas permeability testing methods: pressure change via gas transmission through fi lms. The L tester is capable of measuring within a broad range of low and high permeabilities, and can thus be used to test a variety of materials. Test results are expressed directly in ml/m 2 /24 hrs. and are documented by using the built-in printer. 8 PRODUCT OVERVIEW

Permeability Testing Fast, Accurate and User Friendly Packaging & Film R & D Beverage Packaging & Film R & D L80-5000 Easy and reliable testing for water vapour permeability The L80-5000 is the

The L80-5000 is easy to operate, and its reliable testing principle and low degree of maintenance have demonstrated the superiority of the PBI-Dansensor Lyssy testing method to users worldwide.

With a built-in printer and RS232 interface for communication with a PC the L80-5000 also enables easy test documentation and statistical tracking.

9 Permeability Testing Fast, Accurate and User Friendly Packaging & Film R & D Beverage Packaging & Film R & D L Easy and reliable testing for water vapour permeability The L is the latest generation of the proven L80 series, which has been used successfully for decades in many laboratories. With the L , testing water vapour permeability becomes very simple. The L is easy to operate, and its reliable testing principle and low degree of maintenance have demonstrated the superiority of the PBI-Dansensor Lyssy testing method to users worldwide. The L is easy to set up and operate through the built-in keyboard and display. With a built-in printer and RS232 interface for communication with a PC the L also enables easy test documentation and statistical tracking. PermMate Oxygen permeability tester for finished packages and bottles The PermMate system is a highly fl exible system for testing the oxygen permeability of whole packages and bottles in a wide variety of industries. Especially the food and beverage industry can benefi t from the test results for better shelf life prediction and by choosing the right packaging solution in terms of anoxygen barrier for a specifi c product. The idea behind the PermMate system is that if a polymer package with a low internal O 2 content is left at ambient 0 2 (20.9%) for some time, the O 2 level inside the package will increase. If the polymer package is leak-free this increase will be due to the permeation through the polymer. Based on that assumption, and considering other parameters related to the type and design of the specifi c package, it is possible to easily calculate the oxygen transmission rate of the package. PRODUCT OVERVIEW 9

On-Line Oxygen Analysers On-line oxygen analysers For more than 25 years PBI-Dansensor has manufactured zirconia oxygen sensors - this gives us vast experience

Today our analysers and sensors are used in a wide variety of applications, e.g.

for welding Metal Oxygen indicator designed for welders to measure the oxygen in the back shielding gas before and during welding to avoid oxidation and to

5 or 10% H 2. In the event of an O 2 alarm or a system failure alarm, the display will fl ash and an acoustic alarm will be activated.

interface. Separate display or built-in display. For nitrogen generators, buffer tank measurements and various gas fl ushing applications.

10 On-Line Oxygen Analysers On-line oxygen analysers For more than 25 years PBI-Dansensor has manufactured zirconia oxygen sensors - this gives us vast experience in oxygen analysis. This experience has led a lot of industries to rely on the oxygen sensor from PBI-Dansensor. Today our analysers and sensors are used in a wide variety of applications, e.g. Electronics manufacturing Nitrogen generators CO 2 purity analysis Gas purging in orbital welding Wafer production Medical applications SGI-3 Oxygen indicator for welding Metal Oxygen indicator designed for welders to measure the oxygen in the back shielding gas before and during welding to avoid oxidation and to reduce the purge time/gas consumption. Measuring range 1-5,000 ppm O 2 in inert gases and ppm in inert gas with up to 10% H 2. Optional H 2 values 2.5 or 10% H 2. In the event of an O 2 alarm or a system failure alarm, the display will fl ash and an acoustic alarm will be activated. Gas Metal Electronics Gas Metal Beverage ISM-3 Flexible oxygen sensor module Industrial oxygen sensor module with a durable sensor and a very easy user interface. Separate display or built-in display. For nitrogen generators, buffer tank measurements and various gas fl ushing applications. MAP Check 9002 Industrial on-line gas analysers The MAP Check 9002 is a series of industrial strength oxygen analysers. Special coating of the sensor ensures trouble-free operation in applications where a regular sensor will give up. Among other things, the analyser is widely used for soldering ovens in the electronics industry. 10 PRODUCT OVERVIEW

Service Worldwide Service When you buy a PBI-Dansensor instrument you are guaranteed a high quality instrument that will add value to your business for a long time.

maintenance services worldwide. Furthermore, we offer a wide range of services in close cooperation with our international service points and distributors.

PBI-Dansensor s technical support centre in Denmark ensures that all service personnel around the world are thoroughly trained and have the latest knowledge about all

11 Service Worldwide Service When you buy a PBI-Dansensor instrument you are guaranteed a high quality instrument that will add value to your business for a long time. However, in order to ensure that your instrument gives you the same accurate results throughout the entire life span, PBI-Dansensor also offers calibration and maintenance services worldwide. Furthermore, we offer a wide range of services in close cooperation with our international service points and distributors. Our services range from calibration of instruments to onsite service agreements, all depending on customer demand. PBI-Dansensor s technical support centre in Denmark ensures that all service personnel around the world are thoroughly trained and have the latest knowledge about all instruments. Today PBI-Dansensor is represented in more than 45 countries around the world. You are welcome to visit our website to fi nd the PBI-Dansensor partner closest to your company. Photographer: Peter Clausen PRODUCT OVERVIEW 11

Combining a broad range of experience from practical applications with modern technologies, our products offer a wide range of competitive advantages, contri bu ting to ensuring that the customer s

12 PBI-Dansensor is a worldwide supplier of high-quality gas instrumen tation and quality control equipment. We have more than 25 years of experience in developing, manufacturing and marketing gas analysers, gas mixers, automated gas purging systems, leak detectors and permeability testers. Combining a broad range of experience from practical applications with modern technologies, our products offer a wide range of competitive advantages, contri bu ting to ensuring that the customer s end products are of the highest possible quality. Industry Guide Gas mixing, in-line and off-line quality control in MA packaging. On-line, off-line headspace testing and monitoring. Beverage On-line, off-line headspace O 2 and combi CO 2 analysis. Packaging & Film Gas permeability testing of fi nished packages, fi lms and bottles. Gas On-line and off-line process control on gas plants. Metal Gas monitoring in e.g. welding processes. Electronics Process control and proportional gas fl ow control in PCB soldering ovens. R & D Gas permeability testing in research projects. Distributor PBI-Dansensor America Inc. 139 Harristown Road Glen Rock, NJ USA Tel.: Fax: (+1) sales-us@pbi-dansensor.com Headquarters: PBI-Dansensor A/S Rønnedevej 18 DK-4100 Ringsted Denmark Tel Fax sales@pbi-dansensor.com

GAS FILLING MACHINES PROCESS MONITORING PRESSURE BALANCE

GAS FILLING MACHINES PROCESS MONITORING PRESSURE BALANCE www.helantec.de Gas filling - visibly better! 2 Managing partners Jochen Weiß and Gregor Witrofsky Advantage for you Worldwide, HELANTEC is the