Variable Area Flow Meters

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1 PDF Published May, 04 Variable Area Flow Meters Chemline F Series Variable Area Flow Meters are ideal for plastic piping. They provide a combination of accurate visual flow rate measurement and clear flow indication from a distance. Optional limit switches allow the units to signal a low or high flow alarm. An optional flow transmitter provides a 4 to 0 ma signal output. These flow meters must be installed vertically with flow upward. PA PSU features Clear Visual Indication Large orange float is visible from a distance Range indicators slide along dovetail track C PP SERIES: FC Compact 5 Single Scale FS Full Size 7 Dual Scale MATERIALS: : Clear, Polyamide (PA), Polysulfone (PSU) or Float: Ends:, C, PP,, Socket, Threaded, Flanged, Butt or ChemFlare TM O-RINGS:, FPM (Viton ) CAPACITIES: Up to 0 (50,000 litres per hour) Compact Ends Standard Full Size Easy Installation and Maintenance Just unscrew union nuts and tube slides out of line Choice of Four Materials for Many Applications: Clear For Water or Chemicals up to 60ºC (40ºF) High Chemical resistance at low cost Polyamide (PA) For Water or Air up to 75ºC (67ºF) High impact strength and optical clarity Polysulfone (PSU) For Chemicals and Gases up to 00ºC (ºF) High impact strength and good chemical resistance For Chemicals and Ultrapure fluids up to 0ºC (0ºF) High impact strength and excellent chemical resistance. Ideal for All Types of Plastic Piping All types of end connections in, C, PP & Low Pressure Drop Good Measuring Accuracy Class IV ± % of indicated value, plus ± % of full scale. Read scale at top (largest diameter) of float Non Fouling Float is self supporting in the flow. No guide rod (which can cause the float to jam) is necessary. CRN Registration numbers by province Ontario: OF04.5 Newfoundland: OF04.50 Alberta: OF04.5 Saskatchewan/Manitoba/Quebec: OF04.56 New Brunswick: OF04.57 Nova Scotia: OF04.58 P.E.I.: OF04.59 British Columbia: not required and litres per hour (water) scale is supplied as standard on full size meters. Because is translucent, a magnetic float and limit switches are usually used. For ChemFlare TM end connectors, consult Chemline. 05/4 Chemline Plastics Limited 04 Chemline is a registered trade mark of Chemline Plastics Limited

2 Variable Area Flow Meters NOTES: flow meters are available in all sizes. Change third letter in item number to K. # P = Pressure loss through flow meter with water at 0ºC (68ºF). Dimension L is for Socket ends. FC SERIES COMPACT SIZE 5 SCALE End Conn. Size /8 / /4 FCA0000 FCA00060 FCA0000 FCA0050 FCA0005 FCA005 FCA005 FCA0040 FCA005 FCA0040 FCA0060 FCA000 FCA005 FCA0040 FCA000 FCA050 Polyamide FCT0000 FCT00060 FCT0000 FCT0050 FCT0005 FCT005 FCT005 FCT0040 FCT005 FCT0040 FCT0060 FCT000 FCT005 FCT0040 FCT000 FCT050 Polysulfone FCP0000 FCP00060 FCP0000 FCP0050 FCP0005 FCP005 FCP005 FCP0040 FCP005 FCP0040 FCP0060 FCP000 FCP005 FCP0040 FCP000 FCP Litres per hour , ,000 50,500 Single (water) scale is supplied standard Item Number Flow Range (water) Dimensions (inches) A L D Pressure Drop (psi) Water Air FS SERIES STANDARD FULL SIZE 7 SCALE End Conn. Size -/4 -/ -/ FSA00600 FSA0000 FSA0500 FSA0500 FSA0000 FSA0000 FSA04000 FSA06000 FSA0000 FSA5000 FSA5000 FSA50000 Polyamide FST00600 FST0000 FST0500 FST0500 FST0000 FST0000 FST04000 FST06000 FST0000 FST5000 FST5000 FST50000 Polysulfone FSP00600 FSP0000 FSP0500 FSP0500 FSP0000 FSP0000 FSP04000 FSP06000 FSP0000 FSP5000 FSP5000 FSP Dual (water) and litres per hour scales are supplied standard Item Number Flow Range (water) Dimensions (inches) Litres per hour ,000 50,500 50,500 00,000 00, , ,000,000 0,000,500 5,000,500 5,000 0,000 50,000 A L D Pressure Drop (psi) Water Air CONVERSION CHART FLOW UNITS From To m /hr litres/hr ImpGPM ft /min m /hr litres/hr ImpGPM ft /min Values based on water at 0ºC (68ºF).

3 Variable Area Flow Meters A B L PARTS s Recommended Spare Parts No. Part Pcs. Materials Polyamide (PA), Polysulfone (PSU), Clear, Float (standard or magnetic) Lower Float Stop 4 Upper Float Stop 5 Union Nut, PPG, 6 End Connector, C, PP or 7s O-Rings, FPM(Viton ) 8s Range Indicator ABS ACCESSORIES Limit Switches One switch for both maximum or minimum. A magnetic float is required. Switch Ratings P (max) = 0 VA, E (max) = 470VAC, I (max) = 0.5A Throttling Valve for flow control 4 0 ma Output Signal Unit must be factory calibrated for specific service OPTIONS Custom Direct Reading Scale for services other than water Alternate O-Rings ie. FPM (Viton ) End Size Reduction Accuracy is not significantly affected by end reduction Other Ends Threaded, socket or flanged end connections in, C, PP or. Butt ends in PP or. MAXIMUM WORKING PRESSURES AND TEMPERATURE RANGES 7 D Construction ( = Optional Materials) Polyamide (PA) Polyamide (PA) Polysulfone (PSU) Polysulfone (PSU) O-Rings Union Nuts FPM(Viton ) PPG PPG Ends PP or C PP or C Maximum Pressure 50 psi 50 psi 50 psi 50 psi 50 psi 50 psi 50 psi is not recommended at maximum temperatures. Consult Chemline. Temperature Range 0 to 60ºC ( to 40ºF) 0 to 60ºC ( to 40ºF) 0 to 75ºC ( to 67ºF) 0 to 60ºC ( to 40ºF) 0 to 90ºC ( to 94ºF) 40 to 0ºC ( 40 to 0ºF) flow meter sizing liquid flow Standard Scale values are for clean water flow at 0ºC (68ºF). For liquids with densities and viscosities similar to water (ie. specific gravity of.0 and viscosities between 0.5 cp and. cp) the standard water scale will be accurate enough. The table below shows correction factors to be applied for liquids with specific gravities other then.0. Multiply the correction factor by the water scale value to obtain actual flow rate. Example: For a liquid of specific gravity of.66, the correction factor is For water flow range of 00 to 000 litres/hr, corrected range becomes 74 to 740 litres/hr. Viscosity should be between 0.5 cp and. cp for standard scales to be accurate. For sizing liquid flows ie. determining actual flow range of a tube, please advise the chemical name, concentration, temperature, specific gravity and viscosity. Custom direct reading scales in any units are available special order. SCALE CORRECTION FACTORS FOR LIQUIDS WITH SPECIFIC GRAVITIES OTHER THAN.00 Specific Gravity Scale Correction Factor

4 Variable Area Flow Meters flow meter sizing gas flow FLOW RANGES FOR AIR AT STANDARD CONDITIONS (atmospheric pressure 4.7 psia/0 O C). FC SERIES COMPACT SIZE 5 SCALE Flow Meter Item No. FCT0000 FCT00060 FCT0000 FCT0050 FCT0005 FCT005 FCT005 FCT0040 FCT005 FCT0040 FCT0060 FCT000 FCT005 FCT0040 FCT000 FCT050 Normal m/hr Standard CFM FS SERIES STANDARD FULL SIZE 7 SCALE Flow Meter Item No. FST00600 FST0000 FST0500 FST0000 FST0500 FST0000 FST04000 FST06000 FST0000 FST5000 FST5000 FST50000 Normal m/hr ,500 Standard CFM SCALE CORRECTION FACTORS FOR AIR AT NON-STANDARD TEMPERATURES AND PRESSURES Air density is dependent on the actual pressure and temperature. Calculate the Scale Correction Factor using either Method or. Multiply the standard air flow ranges above by the Factor to obtain actual flow rates. Method Calculate the Factor with the following formula. Factor = psia.7005 ( t) psia = pressure of the air absolute = psig (atmospheric pressure = 4.7 psia) t = temperature of the air ºC Air Density vs. Flow Factor Method Calculate the density of the air at conditions and find factor from the chart below. Air Density (g/ml) = psia,60 ( t) psia = pressure of the air absolute = psig (atmospheric pressure = 4.7 psia) t = temperature of the air ºC Temperature vs. Pressure.50 Scale Correction Factor Pressure in Bar PA PSU Air Density (g/ml) Temperature in oc Guardsman Road, Thornhill, ON, LT 6L, Canada ISO 900:008 Certified

5 LSFLO Reed Limit Switch for FC & FS flow meters The LSFLO limit switches serve as switches for minimum or maximum flow values. The normally open latching reed switch closes when the float in the measuring tube reaches and exceedes the switching position. The switch condition is maintained as long as the float is above the limit switch and will open when the float in the tube drops below the switch. Normally closed switches are available on request. technical Operating voltage: maximum 0 VAC Operating current: maximum 0.5 A Constant current when switched: maximum A Rupturing capacity: maximum 0 W/0 VA Closed resistance: < 50 mω Open resistance: > 0 0 Ω Operating temperature: 0oC(oF) to 55oC(oF) CONNECTIONS Protection: IP 65 (DIN EN 6058) Hysteresis (switch on and off point): mm Protection: IP 65 (DIN EN 6058) Dimensions: 4 x 7 x 4 mm Weight (with plug): 40 g Connections: the polarity of the connections has no influence on the function INSTALLATION Screw clamps are used to fit the LSFLO on the dovetail guide of the flow meter. ASV START-UP Prior to the first start up it is important that the float passes the LSFLO switch three times to ensure the electronics inside recognize the magnetic field from the floats properly. 55 Guardsman Road, Thornhill, ON, LT 6L, Canada ISO 900:008 Certified

6 ZE000 Flow Transmitters for FS flow meters The ZE000 flow transmitter provides a 4 0 ma output signal, generated by detection of the position of the magnetic float. IMPORTANT: This micro-processor controlled unit is factory calibrated and unique to each flowmeter model. Flowmeter model must be advised when ordering. technical -Wire technology 4 0 ma analog output (4-0. for 8 VDC supply; 4-.0 for 8 VDC supply 8 8 VDC input Factory calibrated (flow meter to be specified when ordering) point calibration Non-volatile value storage DIMENSIONS.95" 0.59".4" 0 Button to compensate for the surrounding magnetic influences Factory setting of the lower limit value (low-cut-off) 0-99% according to customer s specificaitons Factory time lag (low-pass filter) sec. according to customer s specifications Measuring accuracy: < 0.5% Temperature range: 0oC( 0oF) to 65oC(50oF) 6.9".76" INSTALLATION Screw clamps are used to fit the ZE000 on the dovetail guide of the flow meter. During installation, ensure that the notch of the ZE000 coincides with the 50% mark on the flow meter scale. Following this, proceed with the wiring according to the diagram..69" WIRING Pin : 8-8 VDC START-UP After installation and wiring, press the 0 button for at least sec. to compensate for possible electro-magnetic interference. During this time make sure the float is at the bottom of the flowmeter (ie. no flow condition). Pin : GND Concealed 0 button Note: Do not press button during normal operation. 55 Guardsman Road, Thornhill, ON, LT 6L, Canada ISO 900:008 Certified

7 ZE075 Flow Transmitters for FC flow meters The ZE075 flow transmitter provides a - wire 4 0 ma output signal omit generated by precise detection of the position of the magnetic float. The magnetic float travels along the reed chain of switches activating them. This micro-processor controlled unit is field calibrated. technical -Wire technology 4 0 ma analog output (4-0. for 8 VDC supply; 4-.0 for 8 VDC supply 8 0 VDC input Field calibration Non-volatile value storage Measuring length: 4 mm (4.5 ) Measuring resolution:.5 mm (0.8 ) Measuring accuracy: % Temperature range: 0oC( 4oF) to 70oC(58oF) INSTALLATION Screw clamps are used to fit the ZE075 on the dovetail guide of the flow meter. During installation, ensure that the top and bottom notches of the ZE075 coincide with the 0% and 00% marks on the flow meter scale. Following this, proceed with the wiring according to the diagram. COMPONENTS. Alignment notches for the proper location of the transmitter. Potentiometer for the upper limit value of the output signal. Potentiometer for the lower limit value of the output signal 4. Plug connector WIRING The unit is connected with a commercially available unshielded cable. Where electro-magnetic interference is to be expected, we recommend the use of a shielded cable. Cable cross section: max mm cable outer diameter: 6 to 8 mm. Flange Connector 4. Signal (+). Signal (+). n.c. 4. n.c. Circuit Diagram U I (-) (+) CALIBRATION Compensation between the non-linear scaling of the flowmeter and the linear output signal of the flow data sensor must be performed by adjusting, preferably between 0% and 80% of the flow rate. 0% corresponds to 7.mA and 80% to 6.8mA. Connect the ampermeter and the respective voltage supply to the flow data sensor Allow 0% of the flow to pass through the FC flow meter Set the min. trimmer potentiometer () such that the corresponding current (7.mA) is shown in the ampermeter Allow 80% of the flow to pass through the FC flow meter Set the max. trimmer potentiometer () such that the corresponding current (6.8mA) is shown in the ampermeter Check the values at 0% and 80% several times and repeat the adjustment, if required 55 Guardsman Road, Thornhill, ON, LT 6L, Canada ISO 900:008 Certified

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