FULL STAINLESS STEEL EXPLOSION-PROOF SOLUTIONS OIL & GAS I OFFSHORE AND ONSHORE
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1 FULL STAINLESS STEEL EXPLOSION-PROOF SOLUTIONS OIL & GAS I OFFSHORE AND ONSHORE
2 ASCO Numatics ASCO Numatics is the world leader in design, manufacturer of solenoid valves and accessories for both offshore and onshore industries. Over many years, ASCO Numatics has increased its offshore and onshore capabilities to meet the most demanding process applications in the Oil & Gas sector. ASCO Numatics FULL STAINLESS STEEL EXPLOSION-PROOF range provides reliable solutions for high integrity applications such as HIPPS, emergency shut-down, gas pipelines, high temperature, cryogenic, corrosive and sour services (NACE compliance), where proven experience and safety are paramount. ASCO Numatics capability in the Oil & Gas industry includes solutions for actuation partial stroke testing (PST), less downtime through redundancy, diagnostics capability, easy accessibility for online-maintenance as well as explosion-proof/ SIL-capable certification. Our full stainless steel explosion-proof products are specifically designed to suit harsh offshore environments; eliminating explosion risks, providing longer operating lifespan, higher repeatability and reducing equipment down-time costs to achieve reliable performance and better profitability. The products also provide offshore & onshore customers with robust protection (IP65-67) against any potential ingress. ASCO Numatics products comply with the various regional regulatory and industrial safety standards such as SIL, ATEX, IECEx, CE, UL, FM, TIIS, TestSafe, Simtars, ITACS, CSA, NEPSI, KOSHA & NACE. ASCO Numatics has an extensive network of manufacturing, engineering, sales and distribution locations throughout Asia Pacific to respond swiftly to customers needs. With over 1 years experience worldwide, ASCO Numatics provides complete solutions and ensures the highest product quality and reliability in hazardous environments. The continuous efforts towards improvement, innovation and delivering better products for the industry make ASCO Numatics a reliable partner for customers. BENEFITING TODAY & TOMORROW
3 Stainless Steel Solenoid Valves 327 Standard Valve Low ambient & high ambient temperature, Manual override, ¼ 327 Redundant Valve.5 w 1 bar 3/2 Way Universal (Redundant) 1 bar 1.8 w Removable/ Lockable Manual Override, 3/2 Way Universal 1 bar Low power 1.8w, basic power 1 w Low ambient & high ambient temperature,, tamper proof 327 Intrinsically Safe Valve II1G Ex ia IIC T6 Ga, II2D Ex tb IIIC Db 1 bar Low power 1.5w, basic power 1 w 327 Removable Manual Override Valve 327 Manual Reset Valve 327 Offshore Valve 1 bar Low power 1.5w, basic power 1 w 327 Arctic Valve Manual override,, low ambient & high ambient temperature Direct acting for -5 deg C ambient All technical information shown in the above table, are only valid for selected valve & coil combinations. To find out the correct part number, please refer to the latest catalog datesheet. 3.6 w Low ambient & high ambient temperature, 1 bar 1 bar Low power 1.8w, basic power 1 w Manual override,
4 Stainless Steel Solenoid Valves 3/2 way NO 551, 552&553 Valve Pilot operated 3/2 & 5/2 Way UL/ CSA Class 1 Div 1 & 2, Group A, B, C, D (Type 7) Ex d, Ex m, Ex ia, Ex md, IIC T6 F & 1 bar 1 bar <5w 327 Latching Valve IP65 to 3/2 Way Universal ½ 2 ½ F & Special Feature Enclosure Type Rating 21 Valve 1 bar 3.6 w (1/4 ), 1 w (1/2 ) /.35 1 bar w Manual override & Pilot Operated 3/2 Way, Universal & NC UL/ CSA Class 1 Div 1 & 2, Group A, B, C, D (Type 7) NACE MR 175 compliance & Pilot Operated IP66 ¼ F class 3/2 & 5/2 Way UL/ CSA Class 1 Div 1 & 2, Group A, B, C, D (Type 7) Ex d, Ex m, Ex ia, Ex md, IIC T6 Type 1, 2, 3, 3S, 4, 4X, 6 and 6P Harsh Environment Valve F & NACE Shielded Core (Universal) Low Power Valve 2 way NC & NO UL/ CSA Class 1 Div 1 & 2, Group A, B, C, D (Type 7)Ex d, Ex m, Ex md, IIC T6 Pilot operated Special Feature NACE Valve Design for fire deluge system.5w, 1.4 w, 1.8w, 11.2 w Namur, low ambient & high ambient temp &.35-1 bar.55 w, 1.4 w, 1.8w Manual reset, Low ambient & high ambient temp All technical information shown in the above table, are only valid for selected valve & coil combinations. To find out the correct part number, please refer to the latest catalog datesheet. 361 Offshore Valve 1 bar.55w, 1.3 w Pilot Operated 3/2 way UL/ CSA Class 1 Div 1 & 2, Group A, B, C, D (Type 7)Ex d, Ex m, Ex ia, IIC T6 IP65 to 67 ¼ F &.35-1 bar.55w, 1.8 w, 11.6 w Air operated, manual operated
5 Full Stainless Steel Filter Regulators & Accessories Together with the full stainless steel solenoid valves, ASCO Numatics filter regulator is designed to suit the most demanding environments. Both the external & internal construction is in full stainless steel material. The robust design enable longer lifespan, higher flow rate, 5 25 µm Port Size Flow Rate operator control. Complying with NACE MR 175 and ATEX II 2G/D IIC standards. Filter Capacity effective moisture removal and better pressure regulation with finer 342 Pressure Regulation & Filtration II 2G/D c IIC T1 C l/min.5 1. bar NACE, Low Ambient, Auto Drain options Systems and Solutions For complete functional safety and enhanced reliability, ASCO Numatics developed systems and solutions to meet customers special requirement. Redundant Control System (RCS) The solenoid pilot valve system that focus on maximum reliability for most critical ESD valve in the process plant. Operated under 1oo1HS or 2oo2D mode and SIL 3 (capable), RCS achieves a higher level of Redundant Control for High Availability 3/2 way NC, NO. 5/2 way II 2G Ex d e mb IIC IP56 process safety and reliability by using a redundant, fault tolerant architecture with high diagnostic coverage and automatic solenoid F class valve testing & actuator partial stroke testing. A keyed bypass allows live maintenance of the solenoid without process interruption. RCS 1 bar 1.4w, 1.1w Bypass for on-line testing & easy maintenance 3/2 way NC, NO. 5/2 way Bypass Test Panel With a keyed bypass unit, on-line testing of solenoid valve and II2 GD EEx d IIC T6 replacement/maintenance of faulty solenoid valve can be done IP65-67 without interruption to the ongoing process. An optional feedback unit is available to provide status to the control room. Bypass Test Panel F & 1 bar.5w, 1.8w, 3.6w, 5.7w, 1.1w, 14w Actuator Control System (ACS) Modular design with solenoid valves, filter regulator and other 3/2 way NC, NO. 5/2 way accessories pre-fabricated in accordance to customer s requirement. Ex d, Ex md, Ex i It is light weight, compact and reduces installation time. It also helps IP65-67 to drive down fittings, tubings and even back-plate costs signifi- F & 1 bar cantly. ACS Modular System for Compact Usage.5w, 1.8w, 3.6w, 5.7w, 1.1w, 14w
6 ASCO Numatics IECEx I ATEX Certification Strengths: Ex Certificate / Certificat Zertifikat / ASC 1311 C5 Certificate / Certificat / Zertifikat / exida hereby confirms that the: The manufacturer may use the mark: Series 551, 552, and 553 Pilot Operated Inline Spool Valves Systematic Capability: SC 3 (SIL 3 Capable) ASCO Numatics Lucé, France SIL HFT=; SIL HFT = 1; Route 2H ASC 1311 C5 Random Capability: Type A Element PFDAVG and Architecture Constraints must be verified for each application Has been assessed per the relevant requirements of: IEC 6158 : 21 Parts 1-7 SC 3 (SIL 3 Capability): Series 551, 552, and and meets requirements providing a level of integrity to: Systematic Capability: SC 3 (SIL 3 Capable) Random Capability: The SIL limit imposed by the Architectural Constraints for each element. Random Capability: Type A Element Report: ASC Q1311 R3 V1R1 Assessment Report Valid until February 28, 216 Revision 1.1 March 25, 213 The product has met manufacturer design process requirements of Safety Integrity Level (SIL) 3. These are intended to achieve s ufficient integrity against systematic errors of design by the manufacturer. A Safety Instrumented (SIF) designed with this product must not be used at a SIL level higher than stated. IEC 6158 Failure Rates in FIT* SIL HFT=; SIL HFT = 1; Route 2H For valves used in a final element assembly, SIL must be verified for the specific application using the following failure rate data. PFDAVG and Architecture Constraints must be verified for each application Failure rates for the Series 551,552, and 553 Pilot Operated Spool Valves in FIT* Failure Category Safety : The Valve will move to the designed safe position when deenergized / energized within the specified safety time. 3/2 Single Application Restrictions: The unit must be properly designed into a Safety Instrumented per the Safety Manual requirements. Place embossed seal here for originals, lining it up at the bottom ANSI Accredited Program PRODUCT CERTIFICATION #14 sd su 178 dd du 347 3/2 Single NAMUR /2 Single, w/nf Operator /2 Single NAMUR, w/nf Operator /2 Redundant 25 5/2 Single /2 Single NAMUR /2 Single w/nf Operator /2 Single NAMUR, w/nf Operator /2 Redundant Applications Evaluating Assessor Series 551/552/553 De-energize on trip, normally closed Spool Valves SIL Verification: The Safety Integrity Level (SIL) of an entire Safety Instrumented (SIF) must be verified via a calculation of PFDAVG considering redundant architectures, proof test interval, proof test effectiveness, any automatic diagnostics, average repair time and the specific failure rates of all products included in the SIF. Each subsystem must be checked to assure compliance with minimum hardware fault tolerance (HFT) requirements. The following documents are a mandatory part of certification: Assessment Report: ASC Q1311 R1 V1R1 Assessment Report Safety Manual: V9629, Rev B * FIT = 1 failure / 19 hours Certifying Assessor Page 1 of 2 Page 2 of 2 CONTACTS Asia Pacific Australia China India Japan Korea New Zealand Singapore Taiwan Mail: APmarketing.asco@emerson.com ASCO Numatics Singapore Blk 48, Ang Mo Kio Avenue 1 # 4-17/22, TECHplace 1, Singapore Tel: Fax:
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