WARNING! Equipment for treatment of water intended for human consumption (Directive 98/83 CE).
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1 WARNING! Equipment for treatment of water intended for human consumption (Directive 98/83 CE). The equipment must be used only for the utilization for which they have been designed, as shown in the technical documentation. Read carefully this leaflet until the end before starting any operation. Proceed strictly according to all directions included in this manual. fdv_mi-r2.doc
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4 The process of iron removing DOES NOT modify any other chemical-phisical characteristics of treated water. fdv_mi-r2.doc - r.2
5 Δ installation & dimensions fdv_mi-r2.doc - r.2
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7 Weekly Monthly fdv_mi-r2.doc - r.2
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10 AUTOMATIC IRON REMOVAL FILTERS SERIES: FDV/T INSTALLATION AND STARTING-UP MANUAL INDEX 1. INSTALLATION How to store, delivery and install How to remove packaging How to move and lift the unit Placing How to load the media Hydraulic connections Special requirements for installation of equipments for treatment of water intended for human consumption, as identified by Directive 98/83 CE (Italian standard DM 25/2012) Electrical wiring connections STARTING-UP & SETTINGS...5 rel. 2 Page 1 of 5 fdv_insti-r2.doc
11 INSTALLATION AND STARTING-UP MANUAL FDV/T 1. INSTALLATION The installation must be made only by skilled and qualified operators, according to local laws regarding the installations of systems inside buildings, if any How to store, delivery and install temperature ºC (ºF) humidity rel. notes closed rooms 5 45 (41 113) 5 95% without condensate open space 5 45 (41 113) 5 95% without condensate protect from sun-light and rain. transport 5 45 (41 113) 5 95% without condensate protect from sun-light and rain. installation 5 45 (41 113) 5 95% without condensate protect from sun-light and rain How to remove packaging The packaging consist of a wooden crate that contains the vessel with media filter, on which the automatic control valve has been already mounted. Open the wooden crate by removing, first, the side cover, then withdraw carefully the contents. Keep the cards and everything contained inside the packaging. For models FDV03 and following, the vessel is empty and packed in a single carton box, pallet-sized for the largest model. The media filter are shipped as separated: in bags of 14,2 liters each or fraction, the MG in bags of 25 kg each or fraction anthracite in bags of 25 kg each or fraction quartz sand Do not leave the packaging materials to the reach of the children; dispose of them according to local laws How to move and lift the unit The vessel containing the media filter can be easily moved until it is in original packaging; after removed the packaging, it can be moved for short stretches by rotating it around their base, very carefully, to avoid the breaking of the plastic end. The empty vessel can be moved by hand avoiding bump or crashing which can seriously damage them. Always do not move the vessel handling them by the top-mounted control valve. s.r.l. - ITALY Page 2 of 5 fdv_insti-r2.doc - r.2
12 INSTALLATION AND STARTING-UP MANUAL FDV/T 1.4. Placing (see DRAWING 2 installation & dimensions) Follow the directions of the DRAWING 2 installation and dimensions for the correct placing of the unit, according to the dimensions of the available room and the required room for service and maintenance. Place the column with media filter on a perfectly flat surface. For models FDV03 and following, the filtering media are shipped separately. These models must be placed proceeding as follows: Place the column on a perfectly flat surface Screw on the control valve; the distribution pipe must be inserted inside the proper hole in the lower part of the control valve. In order to make this operation easier, it is suggested to lubricate the end of the pipe or to wet it with water. Check that the O-ring seal from control valve and vessel is not damaged and is properly placed. Screw firmly the control valve on the vessel just tightening it by hand only. Do not use any tools. Rotate the column until the correct position of the hydraulic connections is reached For filters using tank with TRIPOD type base (for example FDV09), fix the column at the floor with screw anchors through the proper holes arranged on the base of the column itself NOTE: if the column is not fixed to the floor with all the arranged holes, it is possible that the weight will cause a break of the base and, consequently, the collapse of the column. This situation is not covered under warranty How to load the media When the media are shipped as separated; they must be loaded inside the vessel after the placing of the filter is completed or in the case the media have to be replaced. Proceed as follows: Unscrew the control valve Keep the distribution pipe with bottom nozzle, exactly in the center of the vessel, while loading the media. Take care that media do not fall inside the pipe; it can be useful to put on the hole a scotch tape or something else, during the loading. Filtering media must be loaded, one after the other one, and according to the following order: quartz sand 0,4 0,7 mm MG anthracite After the loading has been completed, remove the scotch tape, if used, and clean perfectly the thread hole of the vessel. Proceed in screwing on the control valve as before explained s.r.l. - ITALY Page 3 of 5 fdv_insti-r2.doc - r.2
13 INSTALLATION AND STARTING-UP MANUAL FDV/T 1.6. Hydraulic connections (see DRAWING 2 installation & dimensions, DRAWING 3, 4 or 5 automatic valves) connect the inlet and outlet fittings, placed on the back side of automatic valve, to the water line. In order to avoid shut-off during maintenance operations, an emergency by-pass line should be provided. The fittings of automatic valve type S132 (black plastic ones) have to be inserted just pushing them inside the connections of body valve and then fixed with proper pins. The fittings of valves type S230 and S250 are thread union type (bronze ones). CAUTION: It is recommended to hold the pipes with adequate brackets, to avoid breaking on the plastic connections. complete the line from the drain hose connection (placed on the side of automatic valve), to a floor drain, using a proper sized common flexible rubber or plastic tube. for models FDV06 and FDV09 only : the plastic tubing already connected to the drain fitting of the pilots on rear side of the programmer, must be connected to the main drain line Special requirements for installation of equipments for treatment of water intended for human consumption, as identified by Directive 98/83 CE (Italian standard DM 25/2012). The filters must be installed in a suitable place, according to healthy hygienic conditions. The materials used for the installations must be suitable to get in touch with food stuff and drinking water, according to local laws and regulations, if any. A check valve or other device, assuring the non-return of treated water in the municipality water network, must be provided. An automatic device to sterilize the resins during every regeneration, must be provided. A by-pass line must be provided, in order to allow (untreated) water supply in any case of interruption of treated water line Electrical wiring connections Connect the power feeder of the programmer to a power socket; check that the available power is correct as listed in technical characteristics. s.r.l. - ITALY Page 4 of 5 fdv_insti-r2.doc - r.2
14 INSTALLATION AND STARTING-UP MANUAL FDV/T 2. STARTING-UP & SETTINGS The starting-up of the unit consists of running a first regeneration cycle, during which the filtering media column will be filled of water, all automatic features will be checked and the unit will be prepared to start the service. To start-up the unit, proceed as follows: Close both inlet and outlet gate valves Switch on electrical power Start a manual regeneration: press button "MAN/SET" for 5 consecutive seconds choose IMM using or and confirm with "MAN/SET" Wait until the programmer reaches the backwash position, indicated on the display by 1C followed by a fixed number Disconnect electric power Open slowly and not completely the inlet valve. Water will enter from the bottom of the column as air will be expelled from the top to the drain When only water will come out, open completely the inlet valve and allow the water flushing until the water looks clear Prepare the regenerant solution in the tank. It must contain KMnO4 (Potassium Permanganate) at 1 %, or otherwise, diluting kg 1 of pure KMnO4 in 100 lt of soft or deionized water. Switch on electrical power Wait until the programmer reaches the backwash position, indicated on the display by 2C followed by a fixed number Disconnect electric power Check that, in this position, a slow flow will run out of the drain while, in the same time, the regenerant flows from the tank to the unit. Check the level mark diminution in the chemical tank. Leave in this position until the proper quantity of chemical, designed for the equipment, will be completely drawn. Since the drawing flow rate depends on the pressure of inlet water and other operating conditions, it is required to check the exact time the system takes to draw the correct quantity of chemical. This datum (the drawing time) should be set in the programmer for subsequent automatic cycles, as explained below. Take note that the mentioned quantity of potassium permanganate (KMnO4) in the table are of 100 % chemical, while the quantity to be drawn (solution at 1%) will be 100 times higher. Switch on electrical power Wait for the completion of automatic regeneration Open the outlet valve Starting now the unit is on service and feeds treated water. WARNING (for models FDV06/T and FDV09/T only): It can happen a hydraulic misfunction of the control valve (S250), due to special operating situations (usually caused by high pressure drop through the inlet Iine of water). Whether it happens, it is possible to solve the problem just closing partially (reducing the flow of) the gate valve mounted on the drain of the valve. s.r.l. - ITALY Page 5 of 5 fdv_insti-r2.doc r.2
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20 DECLARATION OF CONFORMITY Nobel srl hereby declares that the equipment (see label on first page) of series complies to the requirement of the following European Directives : 2006/42/CE2006/95/CE 2004/108/CE Besides, the main regulations followed for the design and manufacturing are : UNI EN ISO 12100:2010 UNI EN (CEI 44-5) The technical manager is authorized to manage the technical folder. Technical Manager M3.6-r4 sede legale : via dell Unione Milano C.C.I.A.A EXPORT MI Reg. Trib. Milano nº vol.7032 fasc.28 società a responsabilità limitata - cap. soc i.v. - C.F. e P.I. : IT rev. 2
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