Floodlight LED. Series Operating instructions EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN

Transcription

1 Floodlight LED Operating instructions Additional languages

2 General Information Contents 1 General Information Manufacturer Information regarding the operating instructions Conformity with standards and regulations Explanation of the symbols Symbols in these operating instructions Warning notes Symbols on the device Safety notes Operating instructions storage Safe use Intended Use Modifications and alterations Function and device design Function Device design Technical data Transport and storage Mounting and installation Dimensions / fastening dimensions Mounting / dismounting, operating position Installation Commissioning Maintenance and repair Maintenance Repair Returning the device Disposal Accessories and Spare parts General Information 1.1 Manufacturer R. Stahl Schaltgeräte GmbH Am Bahnhof Waldenburg Germany Phone: Fax: Internet: info@stahl.de R. STAHL (P) LTD., Plot No. - 5 Malrosapuram Road, Sengundram Indl. Area Singaperumal Koil, Kancheepuram Dist., Tamil Nadu , INDIA Phone: Fax: Internet: sales@rstahl.net 2 Floodlight LED

3 1.2 Information regarding the operating instructions ID-No.: Publication Code: The original instructions are the English edition. They are legally binding in all legal affairs. Explanation of the symbols 1.3 Conformity with standards and regulations See certificates and EU Declaration of Conformity: The device has IECEx approval. See IECEx homepage: Further national certificates can be downloaded via the following link: 2 Explanation of the symbols 2.1 Symbols in these operating instructions Symbol Meaning Tips and recommendations on the use of the device General danger Danger due to explosive atmosphere Danger due to energised parts Risk of damage to the eyes caused by optical radiation 2.2 Warning notes Warnings must be observed under all circumstances, in order to minimize the risk due to construction and operation. The warning notes have the following structure: Signalling word:, WARNING, CAUTION, NOTICE Type and source of danger/damage Consequences of danger Taking countermeasures to avoid the danger or damage Floodlight LED 3

4 Safety notes 2.3 Symbols on the device 3 Safety notes Danger to persons Non-compliance with the instruction results in severe or fatal injuries to persons. WARNING Danger to persons Non-compliance with the instruction can result in severe or fatal injuries to persons. CAUTION Danger to persons Non-compliance with the instruction can result in light injuries to persons. NOTICE Avoiding material damage Non-compliance with the instruction can result in material damage to the device and / or its environment. Symbol 05594E E00 Meaning CE marking according to the currently applicable directive. According to marking, device approved for hazardous areas. 3.1 Operating instructions storage Read the operating instructions carefully. Store the operating instructions at the mounting location of the device. Observe applicable documents and operating instructions of the devices to be connected. 4 Floodlight LED

5 Function and device design 3.2 Safe use Read and observe the safety notes in these operating instructions! Observe characteristic values and rated operating conditions on the rating and data plates! Observe additional information plates on the device! Use the device in accordance with its intended and approved purpose only! We cannot be held liable for damage caused by incorrect or unauthorized use or by non-compliance with these operating instructions. Before installation and commissioning, make sure that the device is not damaged! Work on the device (installation, maintenance, overhaul, repair) may only be carried out by appropriately authorized and trained personnel. 3.3 Intended Use The LED floodlight 6525 is equipment for stationary mounting for use in Zones 21, 2, 22 and in the safe area can be used indoors and outdoors for lighting areas, work spaces and objects 3.4 Modifications and alterations Explosion hazard due to modifications and alterations to the device! Non-compliance results in severe or fatal injuries. Do not modify or alter the device. 4 Function and device design Explosion hazard due to improper use! Non-compliance results in severe or fatal injuries. Use the device only in accordance with the operating conditions described in these operating instructions. Use the device only for the intended purpose specified in these operating instructions. 4.1 Function for lighting areas, work spaces and objects Floodlight LED 5

6 Function and device design 4.2 Device design 1 - Mounting bracket 7 - Seal 2 - Enclosure cover 8 - Luminaire glass cover 3 - LED-Driver Mounting screws 4 - LEDs 10 - LED-Driver 2 (only for 210 W version) 5 - Luminaire enclosure 11 - Cable glands 6 - Heat sink (only for 210 W version) 12 - Connection terminal 17562E00 6 Floodlight LED

7 5 Technical data Explosion Protection Global (IECEx) Gas and dust IECEx EPS Ex nr op is IIC T6... T5 Gc Ex tb IIIC T80 C... T95 C Db Europe (ATEX) Gas and dust EPS 15 ATEX E II 3 G Ex nr op is IIC T6... T5 Gc E II 2D Ex tb IIIC T80 C... T95 C Db Certifications and certificates Certificates IECEx, ATEX, India (PESO) Technical Data Electrical data Electronic balast Rated voltage Voltage range Current consumption Inrush current V, 50/60 Hz V, 50/60 Hz Technical data at ambient temperature Temperature class 6525/ C < T amb < +55 C T5 / T95 C 6525/ C < T amb < +50 C T6 / T80 C 6525/ C < T amb < +45 C T6 / T80 C 6525/11..-2: 0.54 A 6525/11..-4: 0.94 A I peak (measured at 50 % I peak ) 6525/ (120 W Version) 6525/ (210 W Version) 58 A; ãt = 360 ms 116 A; ãt = 360 ms max. light fittings per circuit breaker Type B 10 A 4 2 Type B 16 A 9 4 Type B 25 A Power factor > 0.95 Floodlight LED 7

8 Technical data Technical Data THD 10 % Luminous characteristics 6525/ / Power consumption [W] Colour rendering [CRI] ) 70 ) 70 Colour temperature [K] 5,700 5,700 wide beam Luminous flux [lm] 12,860 21,026 Luminaire efficiency [lm/w] medium beam Luminous flux [lm] 11,155 18,361 Luminaire efficiency [lm/w] narrow beam Luminous flux [lm] 12,081 19,979 Luminaire efficiency [lm/w] Values apply to T a = +25 C. Decrease of luminous flux at T a 115 % 120 W Version 100 % 85 % 210 W Version 70 % 55 % 40 % 25 % 30 C 35 C 40 C 45 C 50 C 55 C 60 C Ambient conditions Operating C* temperature range * Note: Possible to operate the luminaire at -50 C, provided the luminaire is switched on at -30 C. Storage temperature C 19597E00 8 Floodlight LED

9 Technical Data Service life Mechanical data Degree of protection Protection class Impact strength (IK code) Material Enclosure Ta ( 40 C Ta at 45 C Ta at 55 C L 70 B 10 C ,000 h 80,000 h 60,000 h L x B y C z IP66 I (with internal PE connection) IK10 (IEC 62262) Colour Colour white, similar to RAL 9010 Seal Foamed silicone in luminaire cover Lamp cover Toughened glass Bracket Sheet steel, single powder-coated or Stainless steel SS316L ( or V4A) without powder coating Luminaire locking Screw Mounting / Installation Cable entry 1x cable glands Series x cable glands Series 8161 with red stopping plug 1x stopping plugs Series 8290 Connection Standard: Spring clamp terminals mm 2 solid / stranded Stripping length: mm Optional: Spring clamp terminals mm 2 solid / stranded Stripping length: mm Technical data At the end of the service life: - Luminous flux decreases by x percent. - up to "y" percent of all luminaires fall below "x" - up to "z" percent of all luminaires break down completely 6525/ Sheet steel, powder-coated 6525/ Stainless steel SS316L ( or V4A), with double powder coating (offshore coating) Loop in/loop out max. 12 A Alternative material: Enclosure: stainless steel SS304 ( or V2A) single powder-coated stainless steel SS316L ( or V4A) without powder coating Bracket: stainless steel SS304 ( or V2A) without powder-coated Floodlight LED 9

10 Transport and storage 6 Transport and storage Transport and store the device only in the original packaging. Store the device in a dry place (no condensation) and vibration-free. Do not drop the device. 7 Mounting and installation Explosion hazard due to incorrect installation of the device! Non-compliance results in severe or fatal injuries. Carry out installation strictly according to the instructions and national safety and accident prevention regulations to maintain the explosion protection. Select and install the electrical device so that explosion protection is not affected due to external influences, i.e. pressure conditions, chemical, mechanical, thermal and electric impact such as vibration, humidity and corrosion (see IEC/ ). The device must only be installed by trained qualified personnel who is familiar with the relevant standards. 7.1 Dimensions / fastening dimensions Dimensional Drawings (All Dimensions in mm [inches]) - Subject to Alterations 400 [ 15,75] 600 [ 23,62 ] 131,90 [ 5,19] 400 [ 15,75] 89,50 [ 3,52] 600 [ 23,62 ] 89,50 [ 3,52] 17560E00 Floodlight with cooling element (Version 210 W) 17559E00 Floodlight without cooling element (Version 120 W) 10 Floodlight LED

11 Mounting bracket 18258E00 Mounting and installation Dimensional Drawings (All Dimensions in mm [inches]) - Subject to Alterations 363 [1,38] 3 [0,12] 445 [17,52] 405 [15,94] R 20 [R 0,79] 250[9,84] 3 x Ø13 [3 x Ø 0,51] 20 [0,79] Floodlight with ring bolts with cooling element (Version 210 W) 380 [14,96] 60 [2,36] 363 [14,29] 13 x Ø8,50 [13 x Ø 0,33] Ø 8,50 [Ø 0,33] Floodlight with ring bolts without cooling element (Version 120 W) 17561E EE00 Floodlight LED 11

12 Mounting and installation 7.2 Mounting / dismounting, operating position Explosion hazard due to inadmissible heating! Non-compliance results in severe or fatal injuries. Avoid external heat sources and/or direct sunlight (risk of change of temperature class or change of maximum permissible surface temperature). Do not exceed the maximum ambient temperature due to external heat sources (premature failure of equipment). CAUTION Risk of damage to the eyes caused by optical radiation! Minor injuries are possible! The minimum distance for the narrow beam version between the luminaire and the viewer's eyes must be 8.23 m. suitable for use indoors and outdoors designed for wall, ceiling, pole mounting with bracket max torque value between bracket and floodlight 10 Nm pendant mounting using ring eyes (M6). 7.3 Installation Opening and Closing of the Enclosure Risk of electric shock due to improper opening! Non-compliance results in severe or fatal injuries. Open luminaires without switch only in de-energized state (see information plate on the lock)! NOTICE Danger due to electrostatic discharge. Electronic components can be destroyed if touched. Do not touch the LED-PCBs! 12 Floodlight LED

13 Opening the luminaire (1) loosen the four mounting screws. (2) carefully open the enclosure cover. (3) open the enclosure cover fully Mounting and installation 17990E E00 Closing the luminaire (4) liften the enclosure cover. (5) carefully close the enclosure cover. (6) securely tighten the four screws (torque value 5 Nm). Floodlight LED 13

14 Mounting and installation Cable entries WARNING Not approved cable glands and stopping plugs. Explosion protection is impaired! Only use separately certified cable glands and stopping plugs. Cable glands and stopping plugs must be approved for the following types of protection: a) restricted breathing (nr) and dust (IIIC) b) increased safety (e) Recommendation: Use of cable glands and stopping plugs supplied by R. STAHL Schaltgeräte GmbH. see data sheet on our homepage Please observe the following, if cable glands and stopping plugs are used, but not provided by R. STAHL Schaltgeräte GmbH: Permissible cable diameter range, torques, temperature range of use IP level of protection, at least IP 65 or according to details on rating plate Operating instructions of the cable glands and stopping plugs additionally, observe the following for cable glands and stopping plugs of the type of protection "increased safety" (e): valid EC type examination certificate and confirmation of the manufacturer for the combination of the cable and screw connection Explosion hazard if breathers are used! Accidents or fatal injury are almost certain to happen! Do not use breathers. 14 Floodlight LED

15 Mounting and installation Electrical connections Electrical connection Observe the maximum clamping possibility of the connecting terminals (see chapter "Technical data"). Note: Clamping must be carried out precisely! Do not clamp any part of the conductor insulation! Do not interchange the conductors! Observe the technical regulations when connecting the conductor! Clamp the conductor firmly. Connection terminals Standard: Spring clamp terminals 0.5 to 4 mm 2 (rigid and flexible) Stripping length: mm 5-pole N L1 L2 L3 N L1 L2 L E00 Legend L1, L2, L3 = phase (3-pole: L1; 5-pole: L1, L2, L3) N = neutral conductor PE = protective conductor Optional: Spring clamp terminals 0.5 to 6 mm 2 (rigid and flexible) Stripping length: mm 5-pole 16526E00 Floodlight LED 15

16 Commissioning 8 Commissioning Explosion hazard due to incorrect installation! Non-compliance results in severe or fatal injuries. Check the device for proper installation before commissioning. Comply with national regulations. Explosion hazard due to incorrect installation! Non-compliance results in severe or fatal injuries. Carry out the restricted breathing test prior to first commissioning. (See chapter "Restricted breathing test") Before commissioning, ensure the following: Check the mounting and installation. Inspect enclosure for damage. If necessary, remove foreign bodies. If necessary, clean the connection chamber. Check if the conductors have been inserted correctly. Check if all screws and nuts have been tightened firmly. Check whether all the cable entries and stopping plugs have been tightened firmly. Check if all conductors have been clamped firmly. Check if the line voltage and the rated operational voltage are consistent. Check if the permissible conductor diameter for the corresponding cable entries have been used. Check if the device is closed according to regulations. Check whether the bracket mounting & cover mounting screws are tightened with proper torque. NOTICE Malfunction or device damage caused by condensation. Non-compliance can result in material damage! operate the luminaire continuously or periodically over extended periods of time. avoid thermal bridges. 16 Floodlight LED

17 9 Maintenance and repair 9.1 Maintenance Maintenance and repair WARNING Risk of electric shock or malfunctioning of the device due to unauthorized work! Non-compliance can result in severe injuries and material damage. Work performed on the device must only be carried out by appropriately authorized and qualified electricians. To be carried out as per and as per Explosion hazard due to hot built-in components! Accidents or fatal injury are almost certain to happen! Only open the enclosure in switched-off state. The device must be allowed to cool down for at least 15 minutes before opening it. NOTICE Danger due to electrostatic discharge. Electronic components can be destroyed if touched. Do not touch the LED-PCBs! Observe the relevant national regulations in the country of use. Determine the type and extent of inspections in compliance with the relevant national regulations. Adapt inspection intervals to the operating conditions. The following tests and measures must be carried out during regular maintenance. Check the permissible ambient temperature the enclosure components for formation of cracks and damage. its intended use if the conductors are clamped properly the cables for ageing and damage Measures If exceeding the permissible ambient temperature or falling below the device must be taken out of operation. Replace the exchangeable enclosure components. If the enclosure components are non-exchangeable, the device must be taken out of operation. If the device is not used according to its intended use, it must be taken out of operation. clamp loose conductors tightly. replace damaged or aged cables. Floodlight LED 17

18 Maintenance and repair Check the seals for ageing and damage Measures replace damaged, aged and porous seals and completely change enclosure components with foamed seal. the inside and outside of the luminaire for clean the luminaire. pollution Restricted breathing of enclosure (see chapter "Restricted breathing test"). If the restricted breathing test has failed, take the device out of operation! NOTICE Moisture inside the light fitting can result in damage to electric and electronic components. Remove moisture with a cloth! Determine the source and eliminate the cause! Avoid condensation and thermal bridges! WARNING Restricted breathing is not guaranteed any longer! Explosion protection is impaired! After replacing seals or enclosure components carry out the restricted breathing test acc. to IEC/ , para Restricted breathing test The luminaire is equipped with a test device for restricted breathing. Restricted breathing must be checked after installation and during regular maintenance acc. to IEC/ Inspection according to IEC/ , para Recommendation Check the luminaire by using the handheld testing instrument for restricted breathing from R. Stahl Schaltgeräte GmbH (see data sheet). The test should only be carried out at constant temperature conditions. In order to test restricted breathing (pressure test), the luminaire is equipped with a cable entry with red stopping plugs. Remove the red stopping plug. 18 Floodlight LED

19 Maintenance and repair Insert the hose of the test device into the cable entry for testing restricted breathing. Hand-tighten the cable entry. Use the hand pump to create a vacuum of 0.3 kpa (3 mbar). The test has been passed if after 90 seconds a vacuum of at least 0.15 kpa (1.5 mbar) is still present in the luminaire. After inspection: Remove the hose of the test device for testing restricted breathing from the cable entry. Close the luminaire using the red stopping plug. Alternative pressure and time specifications: Cleaning Clean the device only with a cloth, brush, vacuum cleaner or similar items. When cleaning with a damp cloth, use water or mild, non-abrasive, non-scratching cleaning agents. Do not use aggressive detergents or solvents. 9.2 Repair Alternative 1 Alternative 2 Vacuum at start of test 3.0 kpa (30 mbar) 0.3 kpa (3 mbar) Test duration 14 seconds 14 seconds Vacuum after testing 2.7 kpa (27 mbar) 0.27 kpa (2.7 mbar) If the luminaire is only marked with the type of protection for dust (IIIC), the cable entries and stopping plugs do not need to meet the requirements for restricted breathing (nr). Explosion hazard due to improper repair! Non-compliance results in severe or fatal injuries. Repair work on the devices must be performed only by R. STAHL Schaltgeräte GmbH. 9.3 Returning the device Use the "Service form" to return the device if repair or service is required. On the internet site " under "Downloads > Customer service": Download the service form. Fill out the service form. Send the device along with the service form in the original packaging to R. STAHL Schaltgeräte GmbH. Floodlight LED 19

20 Disposal 10 Disposal Observe national and local regulations and statutory regulation regarding disposal. Separate materials when sending it for recycling. Ensure environmentally friendly disposal of all components according to the statutory regulations. 11 Accessories and Spare parts NOTICE Malfunction or damage to the device due to the use of non-original components. Non-compliance can result in material damage. Use only original accessories and spare parts from R. STAHL Schaltgeräte GmbH. For accessories and spare parts, see data sheet on our homepage 20 Floodlight LED

21