INSTALLATION AND OPERATION MANUAL

Transcription

1 1,000 POUND CAPACITY MOTORCYCLE / ATV LIFT IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS HANDBOOK. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. INSTALLATION AND OPERATION MANUAL MAN REV C P/N MODEL: RML-600XL RECEIVING The shipmen should be horoughly inspeced as soon as i is received. The signed Bill of Lading is acknowledgemen by he shipping carrier as receip of his produc as lised in your invoice as being in a good condiion of shipmen. If any of hese goods lised on his Bill of Lading are missing or damaged, do no accep goods unil he shipping carrier makes a noaion on he freigh bill of he missing or damaged goods. Do his for your own proecion. BE SAFE Your new ire changer was designed and buil wih safey in mind. However, your overall safey can be increased wih proper raining and houghful operaion on he par of he operaor. DO NOT operae or repair his equipmen wihou reading his manual and he imporan safey insrucions shown inside. Keep his operaion manual near he ire changer a all imes. Make sure ha ALL USERS read and undersand his manual Lemonwood Dr. Sana Paula, CA , USA Toll Free Tel: Fax:

2 1,000 POUND CAPACITY - MOTORCYCLE / ATV LIFT This insrucion manual has been prepared specifically for you. Your new Ranger Moorcycle Lif is he produc of coninuing research, esing and developmen; i is he mos echnically advanced moorcycle lif on he marke oday. The manner in which you care for and mainain your moorcycle lif will have a direc effec on is overall performance and longeviy. PRODUCT WARRANTY Duraion: From he dae of purchase by he original Purchaser or 12 monhs from he dae of shipmen or whichever comes firs. One Year (12-Monhs) Warrany on equipmen srucure* One Year (12-Monhs) Warrany on operaing componens One Year (12-Monhs) Free-Shipping** on ground-freigh charges relaed o warrany performance Limied Warrany 1. Who gives his warrany (Warranor): BendPak/Ranger, 1645 Lemonwood Dr., Sana Paula, CA Who receives his warrany (Purchaser): The original Purchaser (oher han for purpose of resale) 3. Wha producs are covered by his warrany: Any Ranger brand Transmission Jack, Floor Jack, Moorcycle Lif Plaform, Specialy Jack, Shop Crane, Car/Dolly, Jack Sand, Hydraulic Press, Hose Reel, Shop Equipmen*** 4. Wha is covered under his warrany: manufacurer defecs due o maerial and/or workmanship wih he excepions noed below. 5. Wha is no covered under his warrany: a. Any failure ha resuls from Purchaser s abuse, neglec or failure o operae, mainain or service produc in accordance wih insrucions provided in he owner s manual(s) supplied b. Any damage caused by using equipmen beyond raed capaciy and/or capabiliy c. Iems or service normally required o mainain he produc, i.e. lubricans, oil, ec. d. Iems considered general wear pars such as rubber or plasic pads/proecors, worn casers/wheels, plasic rays, ec. unless wear or failure is a direc resul of manufacurer defec due o maerial and/or workmanship e. Any componen damaged in shipmen or any failure caused by insalling or operaing equipmen under condiions no in accordance wih insallaion and operaion guidelines or damaged by conac wih ools or surroundings f. Any componen failure caused by rain, excessive humidiy, corrosive environmens or oher conaminans g. Rused componens due o improper mainenance or corrosive environmens h. Cosmeic defecs ha do no inerfere wih produc funcionaliy i. Damage due o incorrec volage or improper wiring j. Any incidenal, indirec, or consequenial loss, damage, or expense ha may resul from any defec, failure, or malfuncion of a Ranger produc k. All elecrical componens are guaraneed for one year agains defecs in workmanship and/or maerials when he lif is insalled and used according o specificaions 6. Responsibiliies of Warranor under his warrany: Repair or replace wih eiher new or recondiioned uni a Warranor s opion, componen and/or uni which is defecive, has malfuncioned and/or failed o conform wihin duraion of he warrany period. 7. Responsibiliies of Purchaser under his warrany: a. Provide daed proof of purchase and mainenance records b. In some cases, componens may be required o be shipped o he neares BendPak/Ranger Auhorized Service Cener. Freigh coss, afer 12 monhs, mus be borne by he Purchaser. c. Use reasonable care in he operaion and mainenance of he producs as described in he owner s manual(s). 8. When Warranor will perform repair or replacemen under his warrany: Repair or replacemen will be scheduled and serviced according o he normal work flow a he servicing locaion, and depending on he availabiliy of replacemen pars. For more informaion please visi: (Secion: Shop Equipmen Warrany). WARRANTY IS NOT VALID UNLESS WARRANTY CARD IS RETURNED. IMPORTANT NOTICE THESE INSTRUCTIONS MUST BE FOLLOWED TO Ensure PROPER INSTALLATION AND OPERATION OF YOUR LIFT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY HARM AND VOID PRODUCT WARRANTY. MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY KIND, EXPRESSED OR IMPLIED, RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT. PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION AND OPERATION 2

3 IMPORTANT NOTICE Do no aemp o insall his lif if you have never been rained on basic moorcycle lif insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as a forklif or crane. Say clear of any moving pars ha can fall and cause injury. These insrucions mus be followed o ensure proper insallaion and operaion of your lif. Failure o comply wih hese insrucions can resul in serious bodily harm and void produc warrany. Manufacurer will assume no liabiliy for loss or damage of any kind, expressed or implied resuling from improper insallaion or use of his produc. PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION. DEFINITIONS OF HAZARD LEVELS Idenify he hazard levels used in his manual wih he following definiions and signal words: OWNER S RESPONSIBILITY To mainain he lif and user safey, he responsibiliy of he owner is o read and follow hese insrucions: Follow all insallaion and operaion insrucions. Make sure insallaion conforms o all applicable Local, Sae, and Federal Codes, Rules, and Regulaions; such as Sae and Federal OSHA Regulaions and Elecrical Codes. Carefully check he lif for correc iniial funcion. Read and follow he safey insrucions. Keep hem readily available for machine operaors. Make cerain all operaors are properly rained, know how o safely and correcly operae he uni, and are properly supervised. Allow uni operaion only wih all pars in place and operaing safely. Carefully inspec he uni on a regular basis and perform all mainenance as required. Service and mainain he uni only wih auhorized or approved replacemen pars. Keep all insrucions permanenly wih he uni and all decals on he uni clean and visible. BEFORE YOU BEGIN Wach for his symbol as i means: Immediae hazards which will resul in severe personal injury or deah. Wach for his symbol as i means: Hazards or unsafe pracices which could resul in severe personal injury or deah. NOTIFY THE CARRIER AT ONCE if any hidden loss or damage is discovered afer receip and reques he carrier o make an inspecion. If he carrier will no do so, prepare a signed saemen o he effec ha you have noified he carrier (on a specific dae) and ha he carrier has failed o comply wih your reques. IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT. Suppor claim wih copies of he bill of lading, freigh bill, invoice, and phoographs, if available. Ranger s willingness o assis in helping you process your claim does no make Ranger responsible for collecion of claims or replacemen of los or damaged maerials. Wach for his symbol as i means: Hazards or unsafe pracices which may resul in minor personal injury, produc or propery damage. 3

4 INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND. BY PROCEEDING YOU AGREE TO THE FOLLOWING: I have visually inspeced he sie where he lif is o be insalled and verified he concree o be in good condiion and free of cracks or oher defecs. I undersand ha insalling a lif on cracked or defecive concree could cause lif failure resuling in personal injury or deah. I undersand ha a level floor is required for proper insallaion and level lifing. I undersand ha I am responsible if my floor is of quesionable slope and ha I will be responsible for all charges relaed o pouring a new, level concree slab if required. I will assume full responsibiliy for he concree floor and condiion hereof, now or laer, where he above equipmen model is o be insalled. Failure o follow Danger, Warning, and Cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. I undersand ha Ranger lifs are designed o be operaed in indoor locaions only. Failure o follow insallaion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery or lif. Failure o follow Danger, Warning, and Cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. Please read he enire manual prior o insallaion. Do no operae his machine unil you have read and have undersood all of he Danger, Warning and Cauion alers in his manual. For addiional copies or furher informaion, conac: BendPak Inc Lemonwood Dr. Sana Paula, CA INSTALLER / OPERATOR PROTECTIVE EQUIPMENT Personal proecive equipmen helps makes insallaion and operaion safer, however, i does no ake he place of safe operaing pracices. Always wear durable work clohing during any insallaion and/or service aciviy. Shop aprons or shop coas may also be worn, however loose-fiing clohing should be avoided. Tigh-fiing leaher gloves are recommended o proec he echnician s hands when handling pars. Surdy leaher seel-oe work shoes and oil resisan soles should be used by all service personnel o help preven injury during ypical insallaion and operaion aciviies. Eye proecion is essenial during insallaion and operaion aciviies. Safey glasses wih side shields, goggles, or face shields are accepable. Back bels provide suppor during lifing aciviies and are also helpful in providing worker proecion. Consideraion should also be given o he use of hearing proecion if service aciviy is performed in an enclosed area, or if noise levels are high. THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. 4

5 IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS Read hese safey insrucions enirely. Do no aemp o insall his lif if you have never been rained on basic moorcycle lif insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as forklifs or cranes. Say clear of any moving pars ha may fall and cause injury. When using your garage equipmen, basic safey precauions should always be followed, including he following: 1. Read and undersand all insrucions and all safey warnings before operaing lif. 2. Care mus be aken as burns can occur from ouching ho pars. 3. Do no operae equipmen wih a damaged pneumaic hose or if he equipmen has been dropped or damaged unil i has been examined by a qualified service person. 4. Do no le he pneumaic hose hang over he edge of he able or come in conac wih ho manifolds or moving fan blades. 5. Care should be aken o arrange he pneumaic hose so ha i will no be ripped over or pulled. 6. Adequae venilaion should be provided when working on operaing inernal combusion engines. 7. Keep hair, loose clohing, fingers, and all pars of body away from moving pars. Keep hands and fee clear of lif when lowering. Avoid pinch poins. 8. Use only as described in his manual. Use only manufacurer s recommended aachmens. 9. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impac resisan lenses, hey are no safey glasses. 10. Consider work environmen. Keep work area clean. Cluered work areas invie injuries. Keep areas well li. 11. Only rained operaors should operae his lif. All non-rained personnel should be kep away from he work area. Never le non-rained personnel come in conac wih, or operae lif. 12. DO NOT override self-closing lif conrols. 13. Clear area if vehicle is in danger of falling. 14. ALWAYS make sure he safey is engaged before aemping o work on or near a vehicle. 15. MAINTAIN WITH CARE. Keep lif clean for beer and safer performance. Follow manual for proper lubricaion and mainenance insrucions. Keep conrol handles and/or buons dry, clean and free from grease and oil. 16. Check for damaged pars. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec operaion of lif. Do no use lif if any componen is broken or damaged. 17. NEVER remove safey relaed componens from he lif. Do no use lif if safey relaed componens are missing or damaged. 18. STAY ALERT. Use common sense and wach wha you are doing. Remember, SAFETY FIRST. 19. USE LIFT CORRECTLY. Use lif in he proper manner. Never use lifing adapers oher han wha is approved by he manufacurer. 20. When he lif is being lowered, make sure everyone is sanding a leas six fee away. 21. Be sure here are no jacks, ools or any ype of equipmen lef under he lif before lowering. 22. I is imporan ha you know he load limi. Be careful ha you do no overload he lif. If you are unsure wha he load limi is, refer o his manual or conac he manufacurer. SAVE THESE INSTRUCTIONS 5

6 TOOLS REQUIRED Open-End Wrench Se: SAE/Meric Socke And Rache Se: SAE/Meric IMPORTANT NOTICE THESE INSTRUCTIONS MUST BE FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY HARM AND VOID PRODUCT WARRANTY. MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY KIND, EXPRESSED OR IMPLIED, RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT. PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION STEP 1 (Selecing Sie) STEP 4 (Unpacking and Seup) Before insalling your new lif, check he following. 1. Open caron, hen remove ramp and shipping boards. 1. LIFT LOCATION: Always make sure ha adequae space is available for your new lif. 2. OVERHEAD OBSTRUCTIONS: The area where he lif will be locaed should be free of overhead obsrucions such as heaers, building suppors, elecrical lines ec. 3. DEFECTIVE FLOOR: Visually inspec he sie where he lif is o be insalled and check for defecive concree. 4. Your new Ranger Moorcycle / ATV Lif is designed for INDOOR INSTALLATION ONLY. STEP 2 (Floor Requiremens) This lif mus be insalled on a solid level concree floor wih no more han 3-degrees of slope. Failure o do so could cause personal injury or deah. A level floor is suggesed for proper use and insallaion and level lifing. If a floor is of quesionable slope, consider a survey of he sie and/or he possibiliy of pouring a new level concree slab. THE LIFT MAY BE DAMAGED AND/OR PERSONAL INJURY MAY RESULT IF THE PRESSURE EXCEEDS THE MAXIMUM 100 PSI RATING. 2. Connec foo-operaed air valve o 100 psi air supply. 3. Wih lif in he lowered posiion inser ramp mouning pins ino holes a eiher end of able o moun ramp. 4. Sand clear of lif able, and depress he UP side of foo valve o raise able. 5. Engage Safey Bar and lower lif ono safey by depressing he DOWN side of foo valve. TO LOWER LIFT: 1. Raise he lif slighly and lif he safey lach and lower o nex posiion or o he floor. STEP 3 (General Specificaions) Main Lifing Table W x 79 L Side Exensions (Sandard) W x 79 L Approach Ramps W x 14 L Exended Approach Ramp /4 W x 14 L Lowered Heigh...7 1/16 Capaciy lb READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY. VISUALLY CONFIRM THAT SAFETY LOCK IS ENGAGED BEFORE ENTERING WORK AREA. REMAIN CLEAR OF ELEVATED LIFT UNLESS VISUAL CONFIRMATION IS MADE THAT SAFETY LOCK IS FULLY ENGAGED AND THE LIFT IS LOWERED ONTO THE SAFETY LOCK, REFER TO INSTALLATION / OPERATION MANUAL FOR PROPER SAFETY LOCK PROCEDURES AND / OR FURTHER INSTRUCTION. 6

7 SAFE LIFTING / MAINTENANCE 1. Loads mus be cenered on able a all imes. 2. Loads mus be firmly posiioned and secured on able a all imes. 3. All moving pars have been lubricaed a he facory and should be re-lubricaed every 6 monhs o preven galling. Zerk grease fiings are locaed a each end of frame pivo shaf and a he op end of inside frame assembly. 4. Lighly oil cylinder rod when i becomes dry. 5. Lubricae pison and pison seal by pumping oil hrough he air bleed hole in he plae end of he cylinder every 6 monhs. 6. Pivo shaf se screws should be checked frequenly o ensure hey are igh. These are locaed a he op end of he inside frame assembly. Sep 5 (Wheel Clamp Insallaion) 1. Align mouning holes of Lef and Righ Wheel Clamps and bol o able wih hardware provided. Align mouning holes of Tire Sop and bol o able wih hardware provided. Sep 6 (10 Side Exension Insallaion) 1. Inser pipes from exension panel package hrough holes in lif able. 2. Moun panels on ends of pipe on each side of able wih ramp hole owards he ouside. 3. Secure ramp exensions o ramp wih bols provided. Make sure ramp hooks are posiioned on he ouside. 4. Inser eye bol in drilled ou hole and ighen wih nu. Inser he oher bol, ighen down wih nu. Pu on he caps and ighen. 10 SIDE EXTENSIONS 7

8 RML-600XL SAFE LIFTING GUIDE Adjusable Vise Assembly Lif Table Side Exensions Safey Lach Deen Bar Pneumaic Cylinder Ramp Foo Valve 1. Cener load on able 1000 lb. maximum. 2. Connec o 100 PSI maximum shop air. 3. Keep safey bar in posiion a all imes excep when lowering. 4. Keep hands and ools from under able. 5. Do no moun able when in elevaed posiion. 6. Do no ride vehicle ono lif. 7. Lif mus be in he lowered posiion when ransporing. 8. Only rained operaors should use lif. 9. The working area should be sufficienly li. 10. Foo conroller should be a leas 3 fee away from lif during raising and lowering operaion. 11. Lif is recommended for indoor use only. 8

9 SAFE LIFT OPERATION Moorcycle lifs are criical o he operaion and profiabiliy of your business. The safe use of his and oher lifs in your shop is criical in prevening employee injuries and damage o cusomer s vehicles. Safe operaion of a moorcycle lif requires ha only rained employees should be allowed o use he lif. TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO: Proper posiioning of he vehicle on he able. Use of he operaing conrols. Undersanding he lif capaciy. Proper use of jack sands or oher load supporing devices. Proper use, undersanding and visual idenificaion of safey lock devices and heir operaion. Reviewing he safey rules. Proper housekeeping procedures (lif area should be free of grease, oil, ools, equipmen, rash, and oher debris) A daily inspecion of he lif should be compleed prior o is use. Safey devices, operaing conrols, lif arms and oher criical pars should be inspeced prior o using he lif. All mainenance and repairs of he lif should be compleed by following he manufacurer s requiremens. Lif repair pars should mee or exceed OEM specificaions. Repairs should only be compleed by a qualified lif echnician. The vehicle manufacurer s recommendaions should be used for spoing and lifing he vehicle. LIFT OPERATION SAFETY I is imporan ha you know he load limi. Be careful ha you do no overload he lif. If you are unsure wha he load limi is, refer o his manual or conac he manufacurer. The cener of graviy should be followed closely o wha he manufacurer recommends. Always make sure you have proper overhead clearance. Addiionally, check ha aachmens, (vehicle signs, pipes, anennas, ec.) are no in he way. Be sure ha prior o he vehicle being raised he moorcycle is secured o he able. Prior o being raised, make sure here is no one sanding closer han six fee from he lif. Afer posiioning he vehicle on he lif, make sure he igniion is off, overhead obsrucions are cleared, and he ransmission is in neural. The lif should be raised jus unil he vehicle s wheels are abou one foo off he ground. If conac wih he vehicle is uneven or i appears ha he vehicle is no siing secure, carefully lower he lif and readjus. Always consider poenial problems ha migh cause a vehicle o slip, i.e., heavy cargo, ec. Pay aenion when walking under a vehicle ha is up on he lif. DO NOT leave he conrols while he lif is sill in moion. DO NOT sand direcly in fron of he vehicle or in he bay when vehicle is being loaded ino posiion. DO NOT Go near vehicle or aemp o work on he vehicle when being raised or lowered. REMAIN CLEAR of lif when raising or lowering vehicle. DO NOT rock he vehicle while on he lif or remove any heavy componen from vehicle ha may cause excessive weigh shif. Always lower he vehicle down slowly and smoohly. ONLY TRAINED OPERATORS should operae his lif. All non-rained personnel should be kep away from work area. Never le non-rained personnel come in conac wih, or operae lif. USE LIFT CORRECTLY. Use lif in he proper manner. Never use lifing adapers oher han wha is approved by he manufacurer. DO NOT override self-closing lif conrols. CLEAR AREA if vehicle is on danger of falling. STAY ALERT. Wach wha you are doing. Use common sense. Be aware. CHECK FOR DAMAGED PARTS. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec is operaion. Do no use lif if any componen is broken or damaged. 9

10 RML-600XL PARTS BREAKDOWN 10

11 RML-600XL PARTS BREAKDOWN 11

12 12 p/n