Part No (Low Changeover) Part No (High Changeover) Part No (High Changeover)

Transcription

1 ELX-S TM UNIT 60% (Low Changeover) (High Changeover) (High Changeover) IMPORTANT: This catalog is published as an aid in identifying the detail parts that make up this complete device. Refer to applicable maintenance publication BEFORE attempting either the disassembly or the assembly of this device. WARNING: At the time any part is replaced in this device, the operation of the complete device must pass a series of tests prescribed in the latest issue of the applicable Test Specification. At the time this device is applied to the brake equipment arrangement, a stationary vehicle test must be made to ensure that this device functions properly in the total brake equipment arrangement. (Consult your local Representative for identity of the test specification, with latest revision date, that covers this device.) IMPORTANT: Only supplied parts are to be used in the repair of this device in order to obtain satisfactory operation. Commercially available non-o.e.m. parts are unacceptable. NOTE: The part numbers and their associated descriptions are the property of Corporation and may not be replicated in any manner or form without the prior sole written consent of an Officer of Corporation. TM Trademark of Corporation 999 WABCO Freight Car Products. A Company. All rights reserved. F044A Page of 2 August 20

2 INDEX ELX-S UNIT 60% (Low Changeover), PART NO ELX-S UNIT 60% (High Changeover), PART NO & ELX-S VALVE 60% (Low Changeover), PART NO ELX-S VALVE 60% (High Changeover), PART NO (CC B )... 5 ELX-S VALVE CONFIGURATIONS & ACCESSORIES... 8 ELX-S VALVE REPAIR PARTS KIT, PART NO ELX-S VALVE 60% (High Changeover), PART NO (CC A & - )... 9 ELX-S VALVE REPAIR PARTS KIT, PART NO SPRING IDENTIFICATION CHART... 2 CONFIGURATION CODE (CC) EXPLANATION Ø = The last character Ø of the serial number is the Configuration Code of the device. Absence of an alpha character indicates a Configuration Code valve - (i.e., new). F044A Page 2 of 2 August 20

3 2 3a, 3b or 4a, 4b a, b 0 Figure Part Nos , , & F044A Page 3 of 2 August 20

4 ELX-S UNIT 60% (Low Changeover), PART NO Figure ELX-S UNIT 60% (High Changeover), PART NOs & Figure No. Description Qty ELX-S UNIT 60% (Low Changeover), (Includes Nos. to 2, 3a, 5 to 0, & a) F000 ELX-S UNIT 60% (Low Changeover), with BCRD (Includes Nos. to 2, 3b, 5 to 0, & a) FDA ELX-S UNIT 60% (Low Changeover), with FDA Diaphragm (Includes Nos. to 2, 3a, 5 to 0, & b) FFDA ELX-S UNIT 60% (Low Changeover), with FDA Diaphragm & BCRD (Includes Nos. to 2, 3b, 5 to 0, & b) ELX-S UNIT 60% (High Changeover), (Includes Nos. to 2, 4a, 5 to 0, & a) F000 ELX-S UNIT 60% (High Changeover), with BCRD (Includes Nos. to 2, 4b, 5 to 0, & a) ELX-S UNIT 60% (High Changeover), with FDA Diaphragm (Includes Nos. to 2, 4a, 5 to 0, & b) F000 ELX-S UNIT 60% (High Changeover), with FDA Diaphragm & BCRD (Includes Nos. to 2, 4b, 5 to 0, & b) SCREW, ⅜-6 x " Hex WASHER, ⅜" Lock 3 3a ELX-S VALVE 60% (Low Changeover), (See Figure 2 for Details) 3b F000.ELX-S VALVE 60% (Low Changeover), with BCRD (See Figure 2 for Details) 4a ELX-S VALVE 60% (High Changeover), (See Figure 2 for Details) 4b F000.ELX-S VALVE 60% (High Changeover), with BCRD (See Figure 2 for Details) GASKET, Foam FILTER GASKET, ⅛" O.D. Ring ELX-S PIPE BRACKET 60% 9 Δ SPRING RIVET 4 a DIAPHRAGM (For Standard Applications) b DIAPHRAGM (For Applications on cars used for hauling foodstuffs) Δ See last page for spring identification. F044A Page 4 of 2 August 20

5 , S.7, Issue # or a Figure 2 Part Nos (Configuration Control - ) & (Configuration Control B ) F044A Page 5 of 2 August 20

6 ELX-S VALVE 60% (Low Changeover), PART NO Figure 2 ELX-S VALVE 60% (High Changeover), PART NO (Configuration Control B ) - Figure 2 No. Description Qty ELX-S UNIT 60% (Low Changeover) (Includes Nos. to 4 & 6 to 52, 53, & 54) F000 ELX-S UNIT 60% (Low Changeover), with BCRD (Includes Nos. to 4 & 6 to 52, 53a, & 54) 2 * ELX-S UNIT 60% (High Changeover) (Includes Nos. to 3 & 5 to 52, 53, & 54) 2 * F000 ELX-S UNIT 60% (High Changeover), with BCRD (Includes Nos. to 3 & 5 to 52, 53a, & 54) WASHER, Cap 2 2 Δ SPRING, Lock Pin RING, Retaining LOCK PIN BOOT RING, Retaining HOUSING, Locking 2 8 Δ SPRING, RING, Crescent Retaining SEAT, Spring COVER SCREW, x " Socket Head WASHER, Lock Δ SPRING, Return (Low Changeover) 2 5 Δ SPRING, Return (High Changeover) ROD, Push WASHER O-RING, ½" O.D PISTON DIAPHRAGM RETAINER, Diaphragm 2 22 Δ SPRING, Proportional Valve O-RING, 7 6" O.D SPOOL ASSEMBLY (Includes Nos. 24 to 27) SPOOL RING, Retaining BOLT, ¼ x ½" Shoulder SPACER NUT, Proportioning Valve O-RING, 2" O.D. * Configuration Control Letter B. Indicates parts included in Repair Parts Kit, 6652, see Page 8. Δ See last page for spring identification. F044A Page 6 of 2 August 20

7 ELX-S VALVE 60% (Low Changeover), PART NO Figure 2 ELX-S VALVE 60% (High Changeover), PART NO (Configuration Control B ) - Figure 2 No. Description Qty PROPORTIONING VALVE ASSY (Includes Nos. 3 to 36) VALVE, Proportioning 2 32 Δ SPRING, Positioning RETAINER O-RING, ¾" O.D PIN CARRIER SPACER, Spring Shim 0 to RING, Retaining PISTON 2 40 Δ SPRING, Indicator O-RING, ⅛" O.D O-RING, 7 6" O.D HOUSING, Indicator O-RING, " O.D RING, Retaining CAP, Release Check Valve O-RING, ¼" O.D SHIM 0 to Δ SPRING, Return VALVE, Check BUSHING, Retaining FILTER PLUG, ¼ NPT x 7 6" Hex. Soc. Head (for units with 0xxx suffix) 2 53a BRAKE CYLINDER READ DEVICE (for units with Fxxx suffix) BODY, Valve (Bushed) (Includes Nos. 5 & 52) Indicates parts included in Repair Parts Kit, 6652, see Page 8. Δ See last page for spring identification. F044A Page 7 of 2 August 20

8 ELX-S CONFIGURATIONS (SUFFIX) Example: P/N is an ELX-S Unit, 60%, L.C.O denotes Standard Device () Standard Diaphragm Pc. No w/ no BCRD -F _ denotes Brake Cylinder Read Device. () BCRD Pc. No is included. - _ S denotes Valve Portion Shipping Combination. (3) Filters Pc. No , (3) Ring Gaskets Pc. No and Protective Shipping Cover are included. - _ FDA denotes FDA diaphragm for hauling foodstuffs. () FDA Diaphragm Pc. No is included. denotes: Valve Type (ELX-S), Proportioning (60%), Changeover (L.C.O. or H.C.O.), & Other Configurations. HIGH CHANGEOVER (H.C.O.) These valves do not comply with AAR Specification S for low changeover pressure valves. These valves are provided for replacement of existing equipment for cars ordered before July, 2004, and are not intended for new car applications. LOW CHANGEOVER (L.C.O.) These valves comply with AAR Specification S for low changeover pressure valves. These valves are intended for use on new cars ordered after July, ELX-S UNIT ACCESSORIES The following devices are available for the ELX-S Unit: ELX Test Fitting ASM with BCRD (See Catalog 329-) ELX-S Load-Locking Strap Stud Mounting Bracket Kit FDA Stud Mounting Bracket Kit ELX-S VALVE REPAIR PARTS KIT, PART NO No Description Qty BOOT O-RING, ½" O.D DIAPHRAGM O-RING, 7 6" O.D O-RING, 2" O.D VALVE, Proportioning O-RING, ¾" O.D O-RING, ⅛" O.D O-RING, 7 6" O.D O-RING, " O.D O-RING, ¼" O.D VALVE, Check F044A Page 8 of 2 August 20

9 a Figure (Configuration Control A or No Configuration Control Letter) F044A Page 9 of 2 August 20

10 ELX-S VALVE 60% (High Changeover), PART NO Figure 3 (Configuration Control A or No Configuration Control Letter) No. Description Qty ELX-S VALVE 60% (High Changeover), (Includes Nos. to 43, 44, & 45) F000 ELX-S UNIT 60% (High Changeover), with BCRD (Includes Nos. to 43, 44a, & 45) WASHER, Cap 3 2 Δ SPRING, Lock Pin RING, Retaining LOCK PIN BOOT RING, Retaining HOUSING, Locking 3 8 Δ SPRING RING, Retaining SEAT, Spring COVER SCREW, x " Socket Head WASHER, Lock Δ SPRING, Return ROD, Push WASHER O-RING, ½" O.D PISTON DIAPHRAGM RETAINER, Diaphragm 3 2 Δ SPRING, Proportioning Valve RING, Retaining O-RING, 7 6" O.D SPOOL ASSEMBLY (Includes Nos. 22 & 24 to 26) SPOOL BOLT, ¼" x ½" Shoulder WASHER NUT, Proportioning Valve O-RING, 2" O.D VALVE, Release Check SPACER to O-RING, ¾" O.D VALVE, Proportioning (Includes Nos. 29 & 3 to 36) RETAINER See Repair Parts Kit Information, 30530, on Page. Δ See last page for spring identification. F044A Page 0 of 2 August 20

11 ELX-S VALVE 60% (High Changeover), PART NO Figure 3 (Configuration Control A or No Configuration Control Letter) No. Description Qty PIN CARRIER VALVE, Check 3 36 Δ SPRING, Return RING, Retaining PISTON 3 39 Δ SPRING, Indicator O-RING, 6" O.D HOUSING, Indicator O-RING, " O.D SEAL, Wiper PLUG, ¼ NPT x 7 6" Hex. Soc. Head (for units with 0xxx suffix) 3 44a BRAKE CYLINDER READ DEVICE (for units with Fxxx suffix) BODY, Valve See Repair Parts Kit Information, 30530, on Page. Δ See last page for spring identification. ELX-S VALVE REPAIR PARTS KIT, PART NO ELX-S Valve, with Configuration Code A or No Configuration Code Letter use Repair Parts Kit, No Description Qty BOOT O-RING, ½" O.D DIAPHRAGM O-RING, 7 6" O.D O-RING, 2" O.D O-RING, ¾" O.D RETAINER VALVE, Check O-RING, 6" O.D O-RING, " O.D SEAL, Wiper F044A Page of 2 August 20

12 SPRING IDENTIFICATION The following table is shown to enable identification of the springs used in the devices cataloged herein. It is based on calculated figures and the actual spring will vary somewhat, due to the small differences in wire, coil diameter, number of turns, etc. This tabulation is intended for identification only and should not be used for any other purpose. It does not represent a specification for the springs mentioned. For proper operation of this device ONLY springs supplied by Corporation are to be used in locations illustrated herein. Approx. Outside Dia. A In. Approx. Wire Dia. B In. Approx. Free Height C In. (Figure A) Approx. Free Angle D (Figure B) Approx. No. Turns * Material ⅜ 3 64 ⅞ - 8 Steel Steel ⅜ 3 64 ¾ - 3 Steel Steel ⅜ - 5 Steel ¼ ⅛ 7 6 Red 5 Steel ⅛ x 64 ⅞ - 7 Steel Steel ¾ - 5½ Music Wire ½ Music Wire *Note: Number of turns counted from extreme ends of wire. All dimensions are shown in inches. WABCO Freight Car Products Air Brake Avenue 475 Seaman Street Wilmerding, Pennsylvania 548 Service Stoney Creek, Ontario L8E 2R2 (42) Fax (42) (877) (905) Fax (905) F044A Page 2 of 2 August 20