Features BALL VALVES. Hercules - High pressure Stainless steel ball valve - high ciclicity. General features. Special execution on request.
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1 OMAL S.p.a. Via Ponte Nuovo, Rodengo Saiano (BS) ITALY Phone Fax Booked in the Enterprise Register of: Brescia number Share capital completely deposited: ,00 BALL VALVES Hercules - High pressure Stainless steel ball valve - high ciclicity featu res featu res & benefits d iag rams, breakaway torq u e and flow rate cod es, d imensions and materials d rives Features General features Threaded ends EN ISO 228 o NPT Working temperature: from -23 C to +100 C with NBR Oring from -30 C to +160 C with FKM Oring (on request) Working pressure: PN500/7000 psi DN6, DN8, DN10, DN15 PN400/6000 psi DN20 e DN25 PN320/4500 psi DN32, DN40, DN50 Fluid range: Different fluids, liquid and gaseous, compatible with the constituent materials Antistatic device Fire safe design Special execution on request For other applications, please contact our technical department Approvals: ATEX version in conformity with directive EU ATEX certificate on request PED CE1115 version for size DN32 Be environmentally friendly...please don't print this document unless you really need to. 1 / 10
2 Features & benefits Less wear comparing with not modify seat 1 Seat in "EXTREME"** High resistance to stress Less break away torque is granted 2 Stainless steel ball, coated with 40µm Hard Chrome Longer seal life due to the low wear of the ball 3 POWERAMMIDE * stem bush It grants a perfect alignment of the shaft on the body and prevents oscillations with high pressure No seizing High number of cycles 4 Elastomer O-Ring with a hardness of 85 Shore A No deterioration with quick operations 4 Low-permeability O-ring "Rapid Gas Decompression" Good resistance to explosive decompression 5 Stem in 17-4 PH H900 Increased mechanical strenght about 5 times more compared to a standard AISI Shaft rolling Less wear of the seals due to the low roughness (0,4 micron Ra) which facilitate the sliding of the shaft Be environmentally friendly...please don't print this document unless you really need to. 2 / 10
3 6 Antistatic device (electrical continuity between ball, stem and body) Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment Contact safety throughout the entire life of the valve PED Certificate Full compliance with European safety standards for pressure equipment (for DN 32 ) Fire safe design Atex Certificate Guarantees the tightness of the valve also in case of fire Installation is possible in a potential explosive environment *Blend of polymers and aramid filler **Aromatic polyamide long chemical structure Be environmentally friendly...please don't print this document unless you really need to. 3 / 10
4 Diagrams, breakaway torque and flow rate PRESSURE/TEMPERATURE DIAGRAM DN6, DN8, DN10, DN15 DN20 e DN25 DN32, DN40, DN50 PN500/7000 psi PN400/6000 psi PN320/4500 psi BREAKAWAY TORQUES Nm AND FLOW RATE KV m 3 /h PN Size DN 6 1/8" DN 8 1/4" DN 10 3/8" DN 15 1/2" DN 20 3/4" DN 25 1" DN 32 1"1/4 DN 40 1"1/2 DN 50 2" PN 500 bar PN 400 bar PN 320 bar FLOW RATE KV m 3 /h KV m 3 /h 5, Torque can vary depending on temperature and type of fluid, a safety factor 1.4 must be applied. Kv is the coefficient, expressed in m 3 /h (with water at 15 C) causing a pressure loss of 1 bar. Be environmentally friendly...please don't print this document unless you really need to. 4 / 10
5 codes, dimensions and materials CODICI VALVOLA HERCULES - ASSE NUDO E CON LEVA size DN 6 1/8" DN 8 1/4" DN 10 3/8" DN 15 1/2" DN 20 3/4" DN 25 1" DN 32 1"1/4 DN 40 1"1/2 DN 50 2" Free shaft- ISO228 version Free shaft- NPT version With lever- ISO228 version With lever- NPT version Lever kit Seals Kit - STD vers. weight Kg. VHA4AABAB01 VHA4AABAB02 VHA4AABAB03 VHA4AABAB04 VHA4AABAB05 VHA4AABAB06 VHA4AABAB07 VHA4AABAB08 VHA4AABAB09 VHA4AABAB41 VHA4AABAB42 VHA4AABAB43 VHA4AABAB44 VHA4AABAB45 VHA4AABAB46 VHA4AABAB47 VHA4AABAB48 VHA4AABAB49 LHA4AABAB01 LHA4AABAB02 LHA4AABAB03 LHA4AABAB04 LHA4AABAB05 LHA4AABAB06 LHA4AABAB07 LHA4AABAB08 LHA4AABAB09 LHA4AABAB41 LHA4AABAB42 LHA4AABAB43 LHA4AABAB44 LHA4AABAB45 LHA4AABAB46 LHA4AABAB47 LHA4AABAB48 LHA4AABAB49 KLVVH401 KLVVH401 KLVVH403 KLVVH403 KLVVH405 KLVVH405 KLVVH407 KLVVH407 KLVVH409 KGBVHPV01D KGBVHPV01D KGBVHPV03D KGBVHPV04D KGBVHPV05D KGBVHPV06D KGBVHPV07D KGBVHPV08D KGBVHPV09D 0, ,68 1,12 1,45 2,34 3,13 5,13 9,22 A = Standard line with NBR O-ring. with FKM O-ring on request, letter V Be environmentally friendly...please don't print this document unless you really need to. 5 / 10
6 DIMENSIONS TABLE Size A B C D E F G H Ch.Q M N P R S DN 6-1/8" 69 1/8" x30 6 M DN 8-1/4" 69 1/4" x30 6 M DN 10-3/8" 72 3/8" (F04) 9 M DN 15-1/2" 83 1/2" (F04) 9 M DN 20-3/4" 95 3/4" (F05) 11 M DN 25-1" 113 1" (F05) 11 M DN 32-1"1/ "1/ (F07) 14 M DN 40-1"1/ "1/ (F07) 14 M DN 50-2" 140 2" (F07) 17 M Be environmentally friendly...please don't print this document unless you really need to. 6 / 10
7 MATERIALS TABLE 1 Body Inox / X5CrNiMo Ball A217 CA15 + Hard chromium plated 3* O-ring NBR (FKM on request) 4* Lower bush POWERAMMIDE (Blend of polymers and aramid filler) 5* Upper bush POWERAMMIDE (Blend of polymers and aramid filler) 6 Stem AISI630 (17-4 PH) 7* O-ring NBR (FKM on request) 8 Ends A182 F316 / A479 TP316 9* Seats EXTREME (Aromatic polyamide long chemical structure) 10 Antistatic device spring X12CrNi Upper antistatic device spring X12CrNi ** Holder screw X5CRNIM AISI316 13** Lever EN AB AL SI 11 CU (FE) Nichel coated 14** Screw A2-70 * Seals kit components ** Lever kit components Be environmentally friendly...please don't print this document unless you really need to. 7 / 10
8 Drives - Double acting pneumatic actuator EN ISO 228 VERSION Model Actuator Mounting kit DN mm size L mm H mm Weight Kg DHA4AABAB01AABA0 DA015401S KCF /8" ,4 1,29 DHA4AABAB02AABA0 DA015401S KCF /4" ,4 1,28 DHA4AABAB03AACA0 DA030401S KCF /8" 130,2 145,7 1,94 DHA4AABAB04AACA0 DA030401S KCF /2" 130,2 148,4 2,38 DHA4AABAB05AADA0 DA045402S KCF /4" 144,1 156,7 3,02 DHA4AABAB06AAEA0 DA060402S KCF " ,4 4,22 DHA4AABAB07AAFA0 DA090401S KCF "1/4 168,6 179,5 5,41 DHA4AABAB08AAHA0 DA120401S KCF "1/2 183,9 202,4 8,36 DHA4AABAB09AAIA0 DA180401S KCF " 212, ,11 A = Standard line with NBR O-ring. with FKM O-ring on request, letter V The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg. NPT VERSION Model Actuator Mounting kit DN mm size L mm H mm Weight Kg DHA4AABAB41AABA0 DA015401S KCF /8" ,4 1,29 DHA4AABAB42AABA0 DA015401S KCF /4" ,4 1,28 DHA4AABAB43AACA0 DA030401S KCF /8" 130,2 145,7 1,94 DHA4AABAB44AACA0 DA030401S KCF /2" 130,2 148,4 2,38 DHA4AABAB45AADA0 DA045402S KCF /4" 144,1 156,7 3,02 DHA4AABAB46AAEA0 DA060402S KCF " ,4 4,22 DHA4AABAB47AAFA0 DA090401S KCF "1/4 168,6 179,5 5,41 DHA4AABAB48AAHA0 DA120401S KCF "1/2 183,9 202,4 8,36 DHA4AABAB49AAIA0 DA180401S KCF " 212, ,11 A = Standard line with NBR O-ring. with FKM O-ring on request, letter V The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg. Be environmentally friendly...please don't print this document unless you really need to. 8 / 10
9 Drives - Spring return pneumatic actuator EN ISO 228 VERSION Model Actuator Mounting kit DN mm size L mm H mm Weight Kg SHA4AABAB01AACA0 SR015401S KCF /8" ,4 1,86 SHA4AABAB02AACA0 SR015401S KCF /4" ,4 1,85 SHA4AABAB03AAEA0 SR030402S KCF /8" 240,2 155,7 2,96 SHA4AABAB04AAEA0 SR030402S KCF /2" 240,2 158,4 3,4 SHA4AABAB05AAFA0 SR045401S KCF /4" 293,6 168,5 4,3 SHA4AABAB06AAHA0 SR060401S KCF " 319,5 191,4 6,29 SHA4AABAB07AAIA0 SR090401S KCF "1/ ,24 SHA4AABAB08AAJA0 SR120401S KCF "1/2 368,2 222,4 12,34 SHA4AABAB09AAKA0 SR180401S KCF " 435, ,38 A = Standard line with NBR O-ring. with FKM O-ring on request, letter V The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg. NPT VERSION Model Actuator Mounting kit DN mm size L mm H mm Weight Kg SHA4AABAB41AACA0 SR015401S KCF /8" ,4 1,86 SHA4AABAB42AACA0 SR015401S KCF /4" ,4 1,85 SHA4AABAB43AAEA0 SR030402S KCF /8" 240,2 155,7 2,96 SHA4AABAB44AAEA0 SR030402S KCF /2" 240,2 158,4 3,4 SHA4AABAB45AAFA0 SR045401S KCF /4" 293,6 168,5 4,3 SHA4AABAB46AAHA0 SR060401S KCF " 319,5 191,4 6,29 SHA4AABAB47AAIA0 SR090401S KCF "1/ ,24 SHA4AABAB48AAJA0 SR120401S KCF "1/2 368,2 222,4 12,34 SHA4AABAB49AAKA0 SR180401S KCF " 435, ,38 A = Standard line with NBR O-ring. with FKM O-ring on request, letter V The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg. Be environmentally friendly...please don't print this document unless you really need to. 9 / 10
10 Drives - valve with electric acutators on request Be environmentally friendly...please don't print this document unless you really need to. 10 / 10
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