Compressed Air - Food/Bev. Presented By: Adam Zimmerman
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1 Compressed Air - Food/Bev Presented By: Adam Zimmerman
2 Meeting Summary Metro Air Treatment Compressor Types & Selection Measurment Questions
3 Metropolitan Air Compressor Co., Inc. Serving the Michigan Market Since 1975 Largest Service Department In The Area Certified Auditor on Staff Complete Staff CAGI Trained Turnkey System Provider Compressed Air, Vacuum, and Service
4 Compressed Air Treatment Why Is It Important To Clean Up Compressed Air? From production, processing, handling, packaging, to transporting food/bev products have the potential to be compromised by compressed air.
5 Compressed Air Treatment
6 Compressed Air Treatment Moisture Oil Particulates
7 Compressed Air Treatment Product Contact In-Direct Product Contact Definition: Process whereby compressed air is in contact as a part of the production and processing of the product including packaging and transportation. Definition: Process whereby compressed air is exhausted into the local atmosphere of the food preparation, production, processing, packaging and/or storage.
8 Compressed Air Treatment Product Contact In-Direct Product Contact
9 Compressed Air Treatment - Moisture
10 Compressed Air Treatment - Moisture Why Is It Important To Remove The Moisture From Compressed Air? Damage to equipment Causes rust/scale in pipes Damage to end product Breeds Microorganisms Contamination Freezing Air Lines
11 Compressed Air Treatment - Moisture How do you define dry? 10% RH 90% RH
12 Compressed Air Treatment - Moisture What Is Relative Humidity? What is it Relative to?
13 Compressed Air Treatment - Moisture Rule of Thumb: Every 20 degrees the temperature rises that air can hold twice as much water. What does the blue line represent? Answer: 100% Relative Humidity aka Dew Point!
14 Compressed Air Treatment - Moisture
15 Compressed Air Treatment - Moisture Examples of Dew Point
16 Compressed Air Treatment - Moisture Why do we use dew point instead of relative humidity as a measurement of moisture in the compressed air world?
17 Compressed Air Treatment - Moisture
18 Compressed Air Treatment - Moisture Where is the water dropping out at?
19 Compressed Air Treatment - Moisture Typical Dryer Options Pressure Dew Point ( F) F Refrigerated Dryer Food Contact Target PDP Desiccant Dryer
20 Compressed Air Treatment - Moisture Refrigerated Dryer Function Why is it important to reheat the air?
21 Compressed Air Treatment - Moisture What if you need a dew point under 32 F Desiccant Dryers! Dew points down to as low as -40 F to -100 F
22 Compressed Air Treatment - Moisture Absorption versus Adsorption
23 Compressed Air Treatment - Moisture How Does a Desiccant Bead Work?
24 Compressed Air Treatment - Moisture Heatless No Heat to Regenerate 15% Purge Air 10 Minute NEMA Cycle
25 Compressed Air Treatment - Moisture Once saturated, how does a desiccant bead shed the water?
26 Compressed Air Treatment - Moisture Once saturated, how does a desiccant bead shed the water? Expanded For Purge Air Expanded for Purge Air Pre-Treated Dried
27 Compressed Air Treatment - Moisture Heated Purge Heat Needed 7% Purge Air to Regenerate and Cool 8 Hour NEMA Cycle Adsorption Desorption
28 Compressed Air Treatment - Moisture Heated Blower Purge Average 2-3% Purge 0% Purge Used to Regenerate 7% Purge used for cooling cycle only 0% Purge Option Available Blower used to cool regenerated tower Loads regenerated bed with moisture and can cause dew point spike upon switching 8 Hour NEMA Cycle wet air
29 Compressed Air Treatment - Moisture Proper Drainage
30 Compressed Air Treatment - Moisture Where should the condensate and oil go after it is discharged from a drain? or or
31 Compressed Air Treatment - Moisture On average, how much oil does a 100 HP compressor pass each year? Conservatively about 10 gallons per year! Once saturated, how does a desiccant bead shed the water?
32 Compressed Air Treatment - Moisture Fact: It takes 2.5 drops of oil to contaminate one gallon of water Fact: 1 gallon of oil would contaminate about 1 MILLION gallons of water 100 HP Compressor could contaminate 10 MILLION GALLONS OF WATER PER YEAR!!!!!!!
33 Compressed Air Treatment - Oil
34 Compressed Air Treatment - Oil Oil Free Compressor Oil Flooded Compressor
35 Compressed Air Treatment - Oil Oil Passing From Oil Flooded Air Compressor
36 Compressed Air Treatment - Oil Coalescing Filter What s The Difference? Particulate Filter
37 Compressed Air Treatment - Oil Let s take a closer look
38 Compressed Air Treatment - Oil Let s take a closer look
39 Compressed Air Treatment - Oil Activated Carbon Cartridge Activate Carbon Filter Removal of Oil Vapor Activated Carbon is a desiccant must install dryer up stream to remove moisture! Never install downstream of a heated desiccant dryer!
40 Compressed Air Treatment - Oil Catalytic Converter Oil & Microorganism Free!
41 Compressed Air Treatment - Oil Food Grade Oil H1 Lubricants: These lubricants may have incidental contact with food. Formulations may only contain certain base stocks, additives and thickeners as specified by FDA regulations (21 CFR ). In addition, in the event of incidental contact, contamination of food by an H1 lubricant must not exceed 10 parts per million (i.e., percent).
42 Compressed Air Treatment - Oil 3 Options Oil Flooded Air Compressor with Filtration
43 Compressed Air Treatment - Oil 3 Options Oil Flooded Air Compressor with Food Grade
44 Compressed Air Treatment - Oil 3 Options Oil Free Air Compressor
45 Compressed Air Treatment - Particulates
46 Solid particles per ft 3 in typical industrial air Compressed Air Treatment - Particulates Solid particles per ft 100 psig 80% of the solid particles below 10 μm Efficiency of a compressor intake filter < 5 μm Potential remaining solids particles per ft 100 psig 4,000,000 32,000,000 25,600,000 90% 2,560,000
47 Compressed Air Treatment - Particulates Critical Application??? Point Of Use Filtration!!!
48 Compressed Air Treatment - Mircoorganisms Removal of Microorganisms Appropriate Filtration Pressure Dew Points Under -15 F Catalyst Technology
49 Compressed Air Treatment What s Next? Water Separator Wet Tank Mist Eliminator Post Filter Dryer Pre-Filter Dry Tank Flow Controller
50 Compressor Selection How Do You Choose? Pressure? Voltage Required? Cost? Oil Free vs. Oil Flooded? Foot Print? Storage? Drive Type? Volume Required? Controls? Noise Level? Ambient Conditions?
51 Compressed Air Treatment - Measurement
52 Compressed Air Treatment - Measurement
53 Compressed Air Treatment - Measurement Flow Meter Dew Point Meter Pressure Meter Ampere Meter Temperature Meter
54 Compressed Air Treatment - Measurement Oil Carbon Vapor Monitor In Line Constant Reading Sensor
55 Compressed Air Treatment Measurement (Air Sampling) Oil Particulates SQF Module Requires Compressed Air To Be Regularly Monitored For Quality And Microbiological Purity. Moisture Microorganisms
56 Compressed Air Maintenance Unmaintained systems will pass more oil, remove less water, and allow more particulates into system. A good maintenance, control, and measurement program are your best defenses!
57 Questions???
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