Type HSR Pressure Reducing Regulator for Residential, Commercial or Industrial Applications

Transcription

1 Instruction Manual Form 5753 Type HSR February 14 Type HSR Pressure Reducing Regulator for Residential, Commercial or Industrial Applications P154 TYPE HSR ANGLE BODY P175 TYPE HSR STRAIGHT Figure 1. Type HSR Pressure Reducing Regulator! WARNING Introduction Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion and/or fire causing property damage and personal injury or death. Fisher regulators must be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. instructions. If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition. Call a gas service person to service the unit. Only a qualified person shall install or service the regulator. Scope of the Manual This manual provides instructions for the installation, adjustment, maintenance and parts ordering information for the Type HSR residential and/or industrial/commercial pressure regulator. Description The Type HSR direct-operated, spring-loaded regulators with internal relief provide economical pressure reducing control in a variety of residential, commercial and industrial applications. These regulators can be used with natural, manufactured or liquefied petroleum gases. In addition, the Type HSR regulator has internal relief across the diaphragm to help minimize overpressure. Any outlet pressure above the start-todischarge point of the nonadjustable relief valve spring moves the diaphragm off the relief valve seat, allowing excess pressure to bleed out through the screened spring case vent. D1374X1

2 Type HSR Specifications This section lists the specifications of Type HSR. Factory specification such as type number, orifice size, spring range and date of manufacture are stamped on the nameplate fastened on the regulator at the factory. Body Sizes (Inlet x Outlet) and End Connection Styles 3/4, 3/4 x 1 and 1 NPT All sizes available in Globe or Angle body. Allowable Inlet Pressures (1) Emergency: 15 psig / 1.3 bar Maximum Operating Pressure: See Table 1 Allowable Outlet Pressures (1) Emergency (Casing): 5 psig / 1.7 bar Maximum Operating Pressure to Avoid Internal Parts Damage: 3 psi /.1 bar differential above outlet pressure setting Outlet Pressure Ranges See Table Spring Case Vent Connection Standard: 1 NPT with removable screen Optional: 3/4 NPT with removable screen Flow and Sizing Coefficients See Table 4 Temperature Capabilities - to 16 F / -9 to 71 C Internal Relief Performance Approximate Internal Relief Start-To-Discharge Point: 6 to 1 inches w.c. / 15 to 3 mbar above outlet pressure setting (Applies to 6 to 8 inches w.c. / 15 to mbar and 8 to 1 inches w.c. / to 5 mbar springs only.) Relief Performance: See Figures 4 and 5 Lockup Performance During Normal Operation ORIFICE SIZE LOCKUP ABOVE SETPOINT Inch mm Inch w.c. mbar 1/8 3/16 1/4 3/8 1/ Pressure Setting Adjustment Adjusting Screw Pressure Registration Internal Approximate Weight 4 pounds / kg Designed, Tested and Evaluated Consistent With: ANSI B19.4 / CSA The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded. MAXIMUM OPERATING INLET PRESSURE TO OBTAIN ORIFICE SIZE WIDE-OPEN C g GOOD REGULATING PERFORMANCE FOR RELIEF SIZING Inch mm psig bar 1/8 3/16 1/4 3/8 1/ Table. Outlet Pressure Ranges OUTLET PRESSURE RANGE SPRING SPRING STANDARD CLOSING SPRING WIRE DIAMETER SPRING FREE LENGTH Inch w.c. mbar PART NUMBER COLOR CAP COLOR Inch mm Inch mm 4 to 6 1 to 15 T14398T1 Orange Black to 8 15 to T14399T1 Yellow Black to 1 to 5 T1445T1 Black Black to to 31 T144T1 Silver Black to 31 to 5 T1441T1 Gray Black to 35 5 to 87 T144T1 Pink Black to. psig.9 to.15 bar T1443T1 Light Blue Red ORIFICE SIZE Table 1. Maximum Operating Inlet Pressure Table 3. Relief Performance MAXIMUM ALLOWABLE INLET PRESSURE IF OUTLET PRESSURE IS HELD AT OR BELOW psig / 14 mbar Inch mm psig bar 1/ / / / / The relief performance testing is in accordance with ANSI B19.4 and CGA 6.18, with the regulator set at 7-inch w.c. / 17 mbar, stem linkage disconnected and vented directly to atmosphere using the 3/4 or 1-inch / 19 or 5 mm vent.

3 RELIEF VALVE SPRING ORIFICE LEVER PUSHER POST Type HSR UPPER SPRING CASE CONTROL (MAIN) SPRING STEM VALVE DISK RELIEF VALVE SPRING LEVER PUSHER POST ORIFICE E98 INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE Figure. Type HSR Pressure Regulator Operational Schematic Principle of Operation Refer to Figure. When downstream demand decreases, the pressure under the diaphragm increases. This pressure overcomes the regulator setting (which is set by a spring). Through the action of the pusher post assembly, lever and stem, the valve disk moves closer to the orifice and reduces gas flow. If demand downstream increases, pressure under the diaphragm decreases. Spring force pushes the pusher post assembly downward and the lever, stem and valve disk move away from the orifice. The Type HSR regulators include an internal relief valve for overpressure protection. If the downstream pressure exceeds the regulator setting by 7-inch w.c. to 1.5 psig / INLET PRESSURE 17 to 86 mbar, depending on the main spring used, the relief OUTLET PRESSURE valve opens and excess gas escapes through the vent in the ATMOSPHERIC PRESSURE upper spring case. Installation! WARNING Personal injury, equipment damage or leakage due to escaping gas or bursting of pressure-containing parts might result if these regulators are overpressured or installed where service conditions could exceed the limits for which the regulators were designed or where conditions exceed any ratings of the adjacent piping or piping connections. To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent service conditions from exceeding those limits. Additionally, physical damage to a regulator could cause personal injury and property damage due to escaping gas. To avoid such injury and damage, install the regulator in a safe location. A regulator may vent some gas to the atmosphere in hazardous or flammable gas service, vented gas might accumulate and cause personal injury, death or property damage due to fire or explosion. Vent a regulator in hazardous gas service to a remote, safe location away from air intakes or any hazardous location. The vent line must be protected against condensation or clogging. Before installing the regulator, check for damage which might have occurred in shipment. Also check for dirt or foreign matter which may have accumulated in the regulator body or in the pipeline. Apply pipe compound to the external threads of the pipeline and install the regulator so that the flow is in the direction of the arrow cast on the side of the body. The diaphragm actuator assembly can be rotated to any position relative to the body, in 9 increments. Remove the two cap screws (key 17) that hold the body to the actuator in order to rotate the diaphragm actuator assembly. 3

4 Type HSR TO APPLIANCE VENT ASSEMBLY VENT LINE BASEMENT B497 ORIFICE SIZE WIDE-OPEN FOR RELIEF SIZING Figure 3. Typical Vent Line Installation Table 4. Flow and Sizing Coeffi cients C 1 IEC SIZING COEFFICIENTS Inch mm C g C V X T F D F L 1/ / / / / Do not install the regulator in a location where there can be excessive water accumulation, such as directly beneath a downspout or in an undrained pit. To obtain the maximum flow capacities or other performance characteristics, the length of pipe from the regulator outlet to the meter or for the first 18-inch / 457 mm, whichever is closer should have no bends and should be the same size as the regulator outlet. Replace the regulator if water gets into the spring case or the lower casing of the regulator. HSR Series regulators have a spring case vent (1 or 3/4 NPT) which is screened to prevent insects or foreign material from entering. CAUTION You are advised to use new vent piping because defective threads on the relief vent piping may interfere with the venting assembly if the piping obstructs the movement of the vent stabilizer. On indoor installations, the vent should be piped outside the building, see Figure 3. Remove the screen from the regulator vent connection and connect vent piping from that connection to the outdoors. Vent piping should be as large in diameter as practical, be as short as possible and have a minimum number of bends and elbows. Install a weather and insect resistant vent assembly on the outside end of the pipe, such as a Type Y6. The same installation precautions apply to vent assemblies as the integral regulator vents described previously. A program of regular inspection of the vent opening should be established to see that it has not become plugged by foreign material. On some installations, such as in areas of heavy snowfall, it may be necessary to install the regulator beneath a protective hood. If other protection is provided from the elements, the vent should be pointing or sloping down sufficiently to allow any condensate to drain. Also check the regulator periodically for external or internal corrosion. Overpressure Protection! WARNING Some type of overpressure protection is needed if actual inlet pressure can exceed the outlet pressure rating. Overpressuring any portion of this equipment above the limits given in the Specifications section and Tables 1 and may cause damage to regulator parts, leaks in the regulator or personal injury due to bursting of pressure-containing parts or explosion of accumulated gas. 4

5 Type HSR 1 /.69 9 /.6 8 /.55 7 /.48 1/-INCH / 13 mm ORIFICE 3/8-INCH / 9.5 mm ORIFICE 1/4-INCH / 6.4 mm ORIFICE 3/16-INCH / 4.8 mm ORIFICE 1/8-INCH / 3. mm ORIFICE OUTLET PRESSURE, psig / bar 6 /.41 5 /.35 4 /.8 3 /.1 /.14 1 /.7 / /.8 6 / / / / / 9.7 INLET PRESSURE, psig / bar Figure 4. 7-inch w.c. / 17 mbar Setpoint Relief Curves (with lever disconnected, no vent piping and 3/4 or 1-inch / 19 or 5 mm vent) /-INCH / 13 mm ORIFICE 3/8-INCH / 9.5 mm ORIFICE 1/4-INCH / 6.4 mm ORIFICE 3/16-INCH / 4.8 mm ORIFICE 1/8-INCH / 3. mm ORIFICE OUTLET PRESSURE, psig / bar / /.8 6 / / / / / 9.7 INLET PRESSURE, psig / bar Figure 5. psig /.14 bar Setpoint Relief Curves (with lever disconnected, no vent piping and 3/4 or 1-inch / 19 or 5 mm vent) 5

6 Type HSR Type HSR regulators provide internal relief that limits the total outlet pressure build-up over setpoint. This internal relief may be adequate for the application, if not, provide additional pressure relief or a pressure-limiting device downstream. Regulators should be inspected for damage after any overpressure condition. Startup! WARNING To avoid personal injury or property damage due to explosion or damage to regulator or downstream components during startup, release downstream pressure to prevent an overpressure condition on the diaphragm of the regulator. In order to avoid an overpressure condition and possible equipment damage, pressure gauges should always be used to monitor pressures during startup. 1. Check to see that all appliances are turned off.. Slowly open the upstream shutoff valve. 3. Slowly open the downstream shutoff valve. 4. Check all connections for leaks. 5. Make final control spring adjustments according to the adjustment procedures. 6. Light the appliance pilots. Adjustment To increase the outlet pressure setting of the regulator, the adjusting screw (key 6, Figure 6) must be turned clockwise. This requires removal of the closing cap (key 8). To reduce the outlet pressure setting, turn the adjusting screw counterclockwise. A pressure gauge should always be used to monitor downstream pressure while adjustments are being made. Do not adjust the spring to produce an outlet pressure setting above the limit identified on the information label. If the required pressure setting is not within the range of the spring being used, substitute with the correct spring, see Table. When changing the spring, also change the range identified on the information label to indicate the actual pressure range of the spring in use. After the spring adjustment has been completed, replace the closing cap. Shutdown! WARNING To avoid personal injury or property damage due to explosion or damage to regulator or downstream components during shutdown, release downstream pressure to prevent an overpressure condition on the regulator diaphragm. Installation arrangements may vary, but in any installation it is important that the valves be opened or closed slowly. These steps apply to the typical installation. 1. Slowly close the downstream shutoff valve.. Slowly close the upstream shutoff valve. 3. Open vent valves downstream of the regulator. 4. Open vent valves upstream of the regulator. Maintenance! WARNING Avoid personal injury or damage to property from sudden release of pressure or uncontrolled gas or other process fluid. Before starting to disassemble, isolate the regulator from all pressure and cautiously release trapped pressure from the regulator. Use gauges to monitor inlet, loading and outlet pressures while releasing these pressures. These procedures are for gaining access to the diaphragm, valve disk and orifice. All pressure must be released from the diaphragm actuator assembly before the following steps can be performed. While using the following procedures, refer to Figure 6 for key number locations. Diaphragm Replacement 1. Remove the closing cap (key 8) and adjusting screw (key 6).. Remove the spring case machine screws (key 9) out of the spring case (key 1) and remove the spring case and control spring (key 5). 3. Lift the diaphragm (key 11) slightly and slide it away from the lever (key 4), so that the pusher post (key 1) releases the lever. 6

7 Type HSR 4. Remove the relief spring retainer (key 14). Note the direction of the spring retainer assembly to aid in proper reassembly. Remove the relief valve spring (key 1). 5. Remove the diaphragm (key 11). Examine the diaphragm and replace if necessary. 6. Reassemble in the reverse order of the above procedures. Before attaching the spring retainer (key 14) to the pusher post (key 1) to secure the new diaphragm (key 11), place the loosely assembled diaphragm into position in the lower casing (key ), being sure the pusher post is properly hooked on the lever (key 4). Rotate the diaphragm so that the diaphragm and lower casing holes align. Check the diaphragm for proper orientation. The open slot in the spring retainer is inserted from the notched side of the pusher post. Install the spring retainer and proceed with reassembly. Tighten the spring case machine screws (key 9) to 15 to 3 inch-pounds / 1.7 to 3.9 N m. Valve Disk and Orifice Replacement 1. Remove the cap screws (key 17) which hold the actuator assembly to the body.. The regulator can be removed from the body, exposing the disk (key 3) and the orifice (key ). 3. Examine the disk (key 3). If it is nicked, cut or otherwise damaged, the disk should be removed from the valve stem (key 5) and replaced with a new part. 4. Examine the seating edge of the orifice (key ). If it is nicked or rough, it should be unscrewed from the body with a thin wall 7/8-inch / mm socket wrench and replaced with a new orifice to provide proper shutoff. Treat the external threads of the new orifice with lubricant before reassembling, tightening to 5 to 35 foot-pounds / 34 to 48 N m of torque. 5. Reassemble in the reverse order of the above procedures. Tighten the cap screws (key 17) to 6 to 1 foot-pounds / 8.1 to 14 N m. Regulator Reassembly As indicated by the square callouts in Figure 6 it is recommended that a good quality pipe thread sealant be applied to pressure connections and fittings and a good quality lubricant be applied to O-rings. Also apply an antiseize compound to the adjusting screw threads and other areas as needed. Parts Ordering The type number, orifice size, spring range and date of manufacture are located on the spring case. Always provide this information in any correspondence with your local Sales Office regarding replacement parts or technical assistance. When ordering replacement parts, reference the key number of each needed part as found in the following parts list. If construction changes are made in the field, be sure that the information label is also changed to reflect the most recent construction. Parts List Key Description Part Number 1 Spring Case Assembly 3/4-inch / 19 mm Vent T4655TGY 1-inch / 5 mm Vent T4656TGY Lower Casing, Aluminum T8565TGY 3 Screen, 18-8 Stainless steel T Lever, Cast steel T1184T1 5 Stem, Aluminum T14385T1 6 Straight Pin, 18-8 Stainless steel T14397T1 7 Machine Screw, Carbon-plated steel ( required) 1E Closing Cap Black T1187T1 Red T1187T 9 Machine Screw, Carbon steel (8 required) T1356T1 1 Relief Valve Spring, 3 Stainless steel, Silver T1446T1 11 Diaphragm T1163T1 1 Pusher Post, Acetal T4653T1 13 Lower Spring Seat, Zinc-plated steel T14396T1 14 Relief Spring Retainer, 18-8 Stainless steel T13613T1 15 Body, Cast iron Globe Body 3/4 NPT T1183TGY 3/4 x 1 NPT T1199TGY 1 NPT T118TGY Angle Body 3/4 NPT T1193TGY 3/4 x 1 NPT T1TGY 1 NPT T1194TGY 16 O-ring, Nitrile (NBR) T1457T4 17 Cap Screw, Zinc-plated steel ( required) 1A35645 * Orifice, Aluminum 1/8 inch / 3. mm 1A /16 inch / 4.8 mm /4 inch / 6.4 mm B491 3/8 inch / 9.5 mm B491 1/ inch / 13 mm 1A * Disk, Nitrile (NBR) T14386T1 5 Spring, Zinc-plated steel 4 to 6 inches w.c. / 1 to 15 mbar, Orange T14398T1 6 to 8 inches w.c. / 15 to mbar, Yellow T14399T1 8 to 1 inches w.c. / to 5 mbar, Black T1445T1 1 to 1.5 inches w.c. / 5 to 31 mbar, Silver T144T1 1.5 to inches w.c. / 31 to 5 mbar, Gray T1441T1 to 35 inches w.c. / 5 to 87 mbar, Pink T144T1 1.5 to. psig /.9 to.15 bar, Light Blue T1443T 6 Adjusting Screw, Delrin T1186T1 7 Information Label Closing Cap O-ring, Nitrile (NBR) (only CSA) GE13895T1 *Recommended spare part Delrin is a mark owned by E.I. du Pont de Nemours and Co. 7

8 Type HSR L1 L T8573 L1 L APPLY LUBRICANT L1 = ANTI-SEIZE COMPOUND L = MULTI-PURPOSE POLYTETRAFLUOROETHYLENE (PTFE) LUBRICANT NOTE: KEY 31 ONLY USED ON UNITS WITH CSA APPROVAL. 1. Lubricants must be selected such that they meet the temperature requirements Figure 6. Type HSR Regulator Assembly L 11 Industrial Regulators Emerson Process Management Regulator Technologies, Inc. USA - Headquarters McKinney, Texas 757 USA Tel: Outside U.S Asia-Pacific Shanghai 16, China Tel: Europe Bologna 413, Italy Tel: Middle East and Africa Dubai, United Arab Emirates Tel: Natural Gas Technologies Emerson Process Management Regulator Technologies, Inc. USA - Headquarters McKinney, Texas 757 USA Tel: Outside U.S Asia-Pacific Singapore 18461, Singapore Tel: Europe Bologna 413, Italy Tel: Chartres 88, France Tel: Middle East and Africa Dubai, United Arab Emirates Tel: TESCOM Emerson Process Management Tescom Corporation USA - Headquarters Elk River, Minnesota , USA Tels: Europe Selmsdorf 393, Germany Tel: Asia-Pacific Shanghai 16, China Tel: For further information visit The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC, a business of Emerson Process Management. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Regulator Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser. Emerson Process Management Regulator Technologies, Inc., 3, 14; All Rights Reserved

9 Relief Valve 89 Series 용도 Regulator의고장이나기타이상작동으로후단압력이설정압력이상으로상승될경우가스를대기중으로방출시켜후단기기를보호 지역및전용정압기의안전밸브로사용 사양 접속구경및방식 Type Number 89L 89H 접속구경및방식 3/4", 1" NPT 1", " NPT 특징 소형경량이며대용량의경제적제품 설치및유지보수가용이 Body 재질 Type Number 89H (1"), 89L 89H (") 재질 Aluminum Cast Iron 사용온도범위 :-9 ~66 89L 89H 1 89H Bulletin 71.4:89 M147 M148 M148 TYPE 89L 1 NPT TYPES 89H AND 89HH NPT TYPE 89H NPT TYPE 89H 5

10 Relief Valve 89 Series 접속구경및방식 Body Size Inch Type 설정압력범위 kpa (Bar) Part Number Spring 색상 최고허용입구압력 MPa (Bar) 3/4, 1 89L.5~4.5 3.~9.9 (.5~.45) (.3~.99) 13A7917X1 13A7916X1 은색 (Silver) 은색 (Silver) 5 (.5) 1 89H 6.9~3 8~1 69~14 1~34 (.69~.3) (.8~1.) (.69~1.4) (1.~3.4) 1F D8937 1D D 분홍 (Pink) 적색 (Red) 은색 (Silver) 녹색 (Green) 69 (6.9) 89H 1.7~ ~16 1~5 8~69 (.17~.45) (.34~.16) (.1~.5) (.8~.69) 1B B B B 진청 (Dark Blue) 회색 (Gray) 진녹 (Dark Green) 적줄 (Red Stripe) 17 (1.7) DIMENSIONS 4.88 / / / / 49 TYPE 89L 3/4 AND 1 NPT.38 / / / 181 3/4 AND 1 NPT 7.1 / / / / / 48 TYPES 89H AND 89HH 1 NPT 1.78 / / 9 TYPE 89H NPT.1 / / 9 TYPE 89H NPT.1 / 54 53

11 Bulletin 71.4:89 October Series Spring-Loaded Relief Valves W187_1 W1871 TYPE 89L 1 NPT TYPES 89H AND 89HH W187 NPT TYPE 89H W187_ TYPES 89U AND 89A Figure 1. Types 89H, 89L and 89U Relief Valves Introduction The 89 Series relief valve is a throttling relief valve used downstream of pressure regulators to protect the downstream system from overpressure. A smooth throttling action minimizes pressure surges in the system during emergency operation. These relief valves are available in 1/4, 3/4, 1 or NPT sizes with spring ranges (relief pressure settings) from 5 in. w.c. to 75 psig / 1 mbar to 5. bar. All sizes above 1/4 NPT feature a pitot tube booster (Figure 1) for achieving the highest possible relief capacity with a minimum buildup of system pressure. When the valve is opening, high gas velocity through the orifi ce creates an area of relatively low pressure near the end of the pitot tube. This pitot tube effect forms a partial vacuum above the diaphragm which helps to open the valve. The relief valve diaphragm functions as a valve disk to control fl ow in all types except the Types 89H and 89HH, which use O-ring seats. The Nitrile (NBR) or Neoprene (CR) seating surfaces provide tight shutoff. The 89 Series relief valves are ideal for low-pressure settings due to the increased sensitivity provided by the large diaphragm area. Features Throttling Type Relief Smooth, sensitive throttling action minimizes pressure surges. High Flow Rates As shown by the Figure 3 capacity curves, high fl ow rates can be achieved with minimum pressure buildup due to the boosting system which increases the relief valve opening. Small Size The 89 Series relief valves are small and compact, making them suitable for areas limited in space. Reliability Due to Simplicity A single internal assembly decreases the possibility of mechanical failure. D1154X1

12 Bulletin 71.4:89 Specifications Available Configurations Type 89A: 1/4 NPT spring-loaded relief valve for relief pressure settings of 3 to psig /.1 to 1.5 bar, two spring ranges Type 89H: 1 or NPT spring-loaded relief valve for relief pressure settings of 1 to 5 psig /.7 to 3.4 bar four spring ranges, in the 1 NPT and of 7 in. w.c. to 1 psig / 17 mbar to.69 bar, four spring ranges, in the NPT Type 89HH: 1 NPT spring-loaded relief valve for relief pressure settings of 45 to 75 psig / 3.1 to 5. bar Type 89L: 3/4 or 1 NPT spring-loaded relief valve for relief pressure settings of 1 to 4 in. w.c. / 5 to 99 mbar, two spring ranges Type 89U: 1/4 NPT spring-loaded relief valve for relief pressure settings of 5 in. w.c. to 3 psig / 1 mbar to.1 bar, two spring ranges Inlet Connections Type 89L: 3/4 or 1 NPT Types 89A and 89U: 1/4 NPT Type 89H: 1 or NPT Type 89HH: 1 NPT Outlet (Vent) Connections Same size as inlet connection Maximum Allowable Relief (Inlet) Pressure (1) and Maximum Relief Set Pressure See Table 1 Capacity Data See Figure 3 Standard Construction Materials Valve Body and Spring Case Types 89A and 89U: Zinc Types 89H (1 NPT), 89HH and 89L: Aluminum Type 89H ( NPT): Cast iron body with Aluminum spring case Diaphragm Type 89A: Neoprene (CR) Types 89H and 89HH: Nitrile (NBR) or Fluorocarbon (FKM) Types 89L and 89U: Nitrile (NBR) Standard Construction Materials (continued) Orifice Types 89A and 89L: Aluminum Type 89H ( NPT Only): Brass or Stainless steel O-ring Seat (Types 89H and 89HH Only): Nitrile (NBR) or Fluorocarbon (FKM) () O-ring Seat Holder and Washer (1 NPT Types 89H and 89HH Only): Aluminum Seat Washer ( NPT Type 89H Only): Stainless steel Pitot Tube Types 89H, 89HH (1 NPT) and 89L: Aluminum Type 89H ( NPT): Brass or Stainless steel Gaskets Type 89L: Neoprene (CR) All Others: Composition Spring: Zinc-plated steel Diaphragm Plate Types 89A and 89U: Zinc All Others: Zinc-plated steel Closing Cap Type 89L: Plastic, Aluminum or Zinc Type 89H ( NPT): Zinc Temperature Capabilities (1) With Nitrile (NBR) and Neoprene (CR) Elastomer: - to 15 F / -9 to 66 C With Fluorocarbon (FKM): to 3 F / -7 to 149 C Available with Types 89H and 89HH only Approximate Weights Types 89A and 89U:.75 lbs /.3 kg Type 89H 1 NPT: 4 lbs / kg NPT: 15 lbs / 7 kg Type 89HH: 4 lbs / kg Type 89L: 15 lbs / 7 kg Options Polytetrafluoroethylene (PTFE) diaphragm protector (Types 89A and 89U only) Wire-seal on closing cap (1 NPT Type 89L only) 1. The pressure/temperature limits in this Bulletin and any applicable standard limitation should not be exceeded.. Bubble-tight shutoff cannot be attained at settings below 5 psig /.34 bar with Fluorocarbon (FKM) O-ring seat.

13 Bulletin 71.4:89 M147 M148 1 NPT TYPES 89H AND 89HH NPT TYPE 89H M149 M15 TYPE 89L TYPES 89U AND 89A INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE Figure. Types 89H, 89L and 89U Operational Schematics Table 1. Maximum Allowable Relief (Inlet) Pressure AVAILABLE CONFIGURATION BODY SIZE, NPT Type 89A 1/4 Type 89H 1 SPRING PART NUMBER Z5637 1B687 1F D8937 1D D7455T1 1B B B B COLOR CODE Silver Silver Pink Red Silver Green Dark Blue Gray Dark Green Red Stripe SPRING RANGE (RELIEF PRESSURE SETTINGS) MAXIMUM ALLOWABLE RELIEF (INLET) PRESSURE (1) psig bar psig bar 3 to to 1 to to 15 1 to 15 to 5 7 to 18 in. w.c..5 to to 7 4 to 1.1 to.9.76 to to.31.8 to to to to 45 mbar.3 to.16.1 to.48.8 to Type 89HH 1 1D7455T1 Green 45 to to Type 89L 3/4 or 1 13A7917X1 13A7916X1 Type 89U 1/4 V67 F This value indicates the relief pressure setting plus pressure build-up. Silver Red Stripe Silver Silver 1 to 18 in. w.c. 1 to 4 in. w.c. 5 to 5 in. w.c. in. w.c. to 3 psig 5 to 45 mbar 3 to 99 mbar 1 to 6 mbar 5 to 7 mbar psig.69 3

14 Bulletin 71.4: NPT TYPE 89H VENT SCREEN INSTALLED psig / 3.4 bar 1D7455T psig /.8 bar 1D7455T1 INLET PRESSURE, psig A B C D 3 psig /.1 bar 1D7455T1 psig / 1.4 bar 1D /.3 /.5 3 /.8 4 / / 1.3 A-15 psig / 1. bar 1D75157 B-1 psig /.69 bar 1D75157 C-4 psig /.8 bar D-1 psig /.69 bar 1F86975 CAPACITIES IN THOUSANDS OF SCFH / Nm³/h OF.6 SPECIFIC GRAVITY NATURAL GAS AT 14.7 psia AT 6 F / bar AT C 6 / / / INLET PRESSURE, bar NPT TYPE 89H NO VENT RESTRICTION psig /.69 bar 1B INLET PRESSURE, psig psig /.48 bar 1B psig /.35 bar 1B INLET PRESSURE, bar 4 4 / 8 /.1. psig /.14 bar 1B /.3 16 /.4 /.5 4 /.6 1 psig /.7 bar 1B /.8 3 /.9 36 / 1..5 psig /.3 bar 1B / / / / / / / CAPACITIES IN THOUSANDS OF SCFH / Nm³/h OF.6 SPECIFIC GRAVITY NATURAL GAS AT 14.7 psia AT 6 F / bar AT C NOTE: 1. LESS THAN A 5% CAPACITY LOSS CAN BE EXPECTED WITH THE VENT SCREEN INSTALLED ON THE NPT TYPE 89H AT MAXIMUM FLOW.. WHEN SELECTING ANY RELIEF VALVE FOR INSTALLATION DOWNSTREAM OF THE REGULATOR, THE CAPACITY OF THE RELIEF VALVE SHOULD BE COMPARED WITH THE WIDE-OPEN CAPACITY OF THE REGULATOR. 3. BUBBLE POINT RELIEF SETTING AND SPRING PART NUMBER ARE NOTED ON EACH CURVE. 4. TO CONVERT TO EQUIVALENT CAPACITIES OF OTHER GASES, MULTIPLY VALUES OBTAINED FROM CURVE BY THE FOLLOWING FACTORS: AIR =.78, PROPANE =.68, BUTANE =.548, NITROGEN =.789. Figure 3. Capacity Curves 4

15 Bulletin 71.4: INLET PRESSURE, psig INLET PRESSURE, psig /.3 6 psig / 4.1 bar /.5 6 psig / 4.1 bar 3 /.8 75 psig / 5. bar 4 / psig / 5. bar 5 / psig / 3.4 bar 1 NPT TYPE 89HH VENT SCREEN INSTALLED SPRING 1D7455T1 6 / / psig / 3.4 bar / INLET PRESSURE, bar INLET PRESSURE, bar /.3 /.5 3 /.8 4 / / / / /.1 1 NPT TYPE 89HH NO VENT RESTRICTION SPRING 1D7455T1 9 /.4 1 /.7 11 / / 3. CAPACITIES IN THOUSANDS OF SCFH / Nm³/h OF.6 SPECIFIC GRAVITY NATURAL GAS AT 14.7 psia AT 6 F / bar AT C 5.35 TYPE 89U 4.8 INLET PRESSURE, psig 3 3 psig /.1 bar F587 psig /.14 bar F587 IN. W.C. / 5 mbar F INLET PRESSURE, bar 1 4 IN. W.C. / 6 mbar 7 IN. W.C. / 17 mbar V67.7 / 1 /.7 / / 8. 4 / / / / 18.8 CAPACITIES IN.6 SPECIFIC GRAVITY GAS CUBIC FEET PER HOUR / Nm 3 /h 14.7 psia AT 6 F / bar AT C NOTE: 1. WHEN SELECTING ANY RELIEF VALVE FOR INSTALLATION DOWNSTREAM OF THE REGULATOR, THE CAPACITY OF THE RELIEF VALVE SHOULD BE COMPARED WITH THE WIDE-OPEN CAPACITY OF THE REGULATOR.. BUBBLE POINT RELIEF SETTING AND SPRING PART NUMBER ARE NOTED ON EACH CURVE. 3. TO CONVERT TO EQUIVALENT CAPACITIES OF OTHER GASES, MULTIPLY VALUES OBTAINED FROM CURVE BY THE FOLLOWING FACTORS: AIR =.78, PROPANE =.68, BUTANE =.548, NITROGEN =.789. Figure 3. Capacity Curves (continued) 5

16 Bulletin 71.4: /4 and 1 NPT TYPE 89L VENT SCREEN INSTALLED INLET PRESSURE, psig psig /.7 bar 3/4 npt SIZE 1 npt SIZE INLET PRESSURE, bar.5 psig /.3 bar 1 / 6.8 / / / 17 5 / / / / 14 9 / 41 1, / 68 CAPACITIES IN SCFH / nm³/h OF.6 SPECIFIC GRAVITY NATURAL GAS AT 14.7 PSIA AT 6 F / bar AT C 3.7 Type 89A 5 psig / 1.5 bar 1B psig / 1.4 bar 1B687 INLET PRESSURE, psig psig /.9 bar Z psig / 1.3 bar 1B INLET PRESSURE, bar 11 psig /.76 bar 1B687 1 psig /.69 bar Z psig /.35 bar Z psig /.1 bar Z / / / / / 6.8 CAPACITIES IN SCFH / nm³/h OF.6 SPECIFIC GRAVITY NATURAL GAS AT 14.7 psia AT 6 F / bar AT C NOTE: 1. WHEN SELECTING ANY RELIEF VALVE FOR INSTALLATION DOWNSTREAM OF THE REGULATOR, THE CAPACITY OF THE RELIEF VALVE SHOULD BE COMPARED WITH THE WIDE-OPEN CAPACITY OF THE REGULATOR.. BUBBLE POINT RELIEF SETTING is NOTED ON EACH CURVE. 3. TO CONVERT TO EQUIVALENT CAPACITIES OF OTHER GASES, MULTIPLY VALUES OBTAINED FROM CURVE BY THE FOLLOWING FACTORS: AIR =.78, PROPANE =.68, BUTANE =.548, NITROGEN =.789. Figure 3. Capacity Curves (continued) 6

17 Bulletin 71.4:89 PROTECTIVE VENT PIPE WITH RAIN CAP NPT TYPE 89H RELIEF VALVE LARGE SERVICE REGULATOR AJ4698_C A1947_1 Figure 4. Typical Installation of a 89 Series Relief Valve Installation The 89 Series relief valves may be installed in any position. However, the outlet connection must be protected against the entrance of rain, snow, insects or any other foreign material that may plug the outlet or affect the opening and closing of the valve (see Figure 4). If it is necessary to pipe away the outlet, remove the outlet screen (if one is present). Flow through the valve must be as indicated by the flow direction arrow on the body (inlet connection is marked on some sizes). The spring case vent on the NPT Type 89H is tapped and plugged. This vent opening must remain plugged to allow the pitot tube booster to function. Overpressure Overpressure conditions in a regulating system may cause personal injury or equipment damage due to bursting of pressure-containing parts or explosion of accumulated gas. Check the system for damage if any of the maximum allowable relief (inlet) pressure ratings in Table 1 are exceeded. Ordering Information When ordering, specify: 1. Type number and size. Relief pressure range and setting desired 3. Type of gas (natural gas, air, etc.); list any factors such as impurities in the gas that may affect compatibility of the gas with valve trim parts 4. Temperature and specific gravity of the gas 5. Maximum relief (inlet) pressure and flow rate desired 6. Line size and end connection size of adjacent piping 7. For Types 89H and 89HH, specify material of diaphragm and O-ring seat; for NPT Type 89H, specify material of orifice and pitot tube 8. Options desired, if any. 7

18 Bulletin 71.4:89 3.6D / / 14 1/4 NPT.38 / / / / 3.38 / 9.7 TYPES 89A AND 89U 1/4 NPT 4.1 / / 49 TYPE 89L 3/4 AND 1 NPT 7.1 / / / 7 A1393_ Figure 5. Dimensions 1.88 / 48 TYPES 89H AND 89HH 1 NPT 1.78 / / 9 TYPE 89H NPT.1 / 54 IN. / mm Industrial Regulators Emerson Process Management Regulator Technologies, Inc. USA - Headquarters McKinney, Texas 757 USA Tel: Outside U.S Asia-Pacifi c Shanghai 16, China Tel: Europe Bologna 413, Italy Tel: Middle East and Africa Dubai, United Arab Emirates Tel: Natural Gas Technologies Emerson Process Management Regulator Technologies, Inc. USA - Headquarters McKinney, Texas 757 USA Tel: Outside U.S Asia-Pacifi c Singapore 18461, Singapore Tel: Europe Bologna 413, Italy Tel: Chartres 88, France Tel: Middle East and Africa Dubai, United Arab Emirates Tel: TESCOM Emerson Process Management Tescom Corporation USA - Headquarters Elk River, Minnesota , USA Tels: Europe Selmsdorf 393, Germany Tel: Asia-Pacifi c Shanghai 16, China Tel: For further information visit The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC, a business of Emerson Process Management. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifi cations of such products at any time without notice. Emerson Process Management Regulator Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser. Emerson Process Management Regulator Technologies, Inc., 197, 14; All Rights Reserved