DJ PUMP MARINE PRODUCTS 1

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1 w w w. dj i m t e ch. c o m MRINE PRODUTS

2 MRINE PRODUTS ISO 900:00 SPEILIST RETING FUTURE Y TEHNOLOGIL INNOVTION (Dong Jin International Marine Tech. ompany) For the past thirty years, Dong Jin International Marine Tech. ompany () has manufactured engine cooling pumps, electro-magnetic clutch pumps and strainers for seawater and fuel systems. Wherever you are, wherever you go, we are always available for the best service. Sea water strainer traps debris and particles from entering pumps inlet to prevent clogging and potential engine damage. Fuel strainer/filter traps particles from entering into fuel system preventing potential engine damage and malfunction. lear housing for visual inspection and strainer/filter is quick and easy to clean and replace. Oil Exchange Pumps make oil extraction quick, clean and easy. bout quality control, we have ISO-900:00 and E certifications. ontents MRINE PRODUTS Flexible Flexible ross Reference am Liner & Spare Parts 0 Pumps Multi-Purpose Flexible Pump Marine Engine ooling Pump Electro-Magnetic lutch Pump Seawater Strainer Fuel Strainer Oil Exchange Pump Performance Graphs Service Parts 9 w w w. dj i m t e ch. c o m Manufactured in house, all impellers can be fitted to most makes and models of flexible impeller marine engine cooling, bilge, electronic clutch and multi-purpose pumps. They are made of a special rubber improving the quality and extending the impellers life without sacrificing any flow characteristics. Our impellers provide increased durability and are more abrasion resistant than other leading brands. Our engineering knowledge, development of new technology and many years of manufacturing experience has earned us an excellent reputation of quality and reliability. From development of pumps for new applications to vast improvement of existing pumps, all of our products are manufactured in our facility to exacting tolerances and perfection.

3 FLEXILE IMPELLER lades mm (.") 0mm (.") 0mm (0.9") Neoprene mm (.") 9mm (0.") 9.mm (0.") Neoprene mm (.") 9mm (0.") mm (0.") Neoprene s and Usage mm (.") 9mm (0.") mm (0.") Neoprene Neoprene Nitrile Usage Neoprene impellers are used for most flexible impeller pumps in engine cooling, fresh or salt water transfer and suitable for use where only small amounts of oil or diesel fuel are present. Nitrile impellers are used in bilge pumping, oil and diesel transfer, heavily contaminated water. Flow rate reduced approximately 0% as compared to neoprene. How to replace the impeller The impeller is a consumption item, and the life differs depending on the working condition. When suction power of the pump seems to be lowered, remove the front cover and check the impeller for blade condition. If the blade is cracked, or excessively deflected, and does not fit to the inner circumference of the pump case, take it as the limit of use, and replace the impeller in the following procedure.. Remove the front cover fixing bolts.. Pull out the impeller with a set of pliers or a nipper.. Insert a new impeller. Insert it while turning into the direction of impeller rotation to make the work easier. If it is still hard to insert, apply a small quantity of grease or soap water to the top end of the impeller blade then the insertion becomes easier. e sure to match the deflection of impeller blade with the rotational direction. The pump may sometimes fail to turn if the deflection is inverse.! UTION. Keep the impeller in a cool and dry place where direct sunlight does not reach.. heck for cracks and tears and replace impeller at least once every year.. DON'T RUN DRY When the pump is used for water discharging from a preserve and others, pay attention to rundry. If the pump is kept running even after completing water discharge, the rubber impeller in the pump burned in 0 to 0 seconds.. REFRIN FROM USING THE PUMP FOR SND ND OTHER SLUDGE Sludge such as sand damages the rubber impeller and the pump casing.. WHEN LEFT TO STND FOR LONG TIME FTER EING USED FOR SE WTER Remove the front cover and pull out the impeller in the pump for storage. Otherwise, the pump may sometimes fail to work due to salt fixing. Temperature Neoprene Maximum Temperature (0 F) Nitrile Maximum Temperature (0 F) lades mm (") mm (0.").mm (0.") Neoprene mm (") mm (0.") mm (0.") Neoprene mm (") mm (0.").mm (0.") Neoprene lades mm (. ) 0mm (.9 ) mm (0. ) Neoprene slotted shaft pin drive. spline drive : : :. key drive. double flat drive.spline drive(serration).single flat drive lades Puller. Easy to use. Fits LL kinds of impeller. No damage to pump. Made with Model IP-00 Ø0~0mm Model IP-00 Ø~9mm 0--0 mm (. ).mm (. ) mm (0. ) Neoprene 0--0 mm (. ).mm (. ) mm (0. ) Neoprene 0--0 mm (. ) 0mm (0. ).mm (0. ) Neoprene mm (. ).mm (.9 ) mm (0.") Neoprene D MRINE PRODUTS MRINE PRODUTS

4 lades 0--0 mm (. ) mm (. ) mm (0.") Neoprene mm (. ) mm (0. ) mm (0. ) Neoprene E lades mm (. ) mm (. ) 0mm (0.") Neoprene I mm (.") mm (.9 ) 0mm (0. ) Neoprene F lades mm (.") mm (. ) mm (0.") Neoprene 0--0 mm (.") mm ( ) mm (0. ) Neoprene lades Neoprene.mm (.) 0mm (.9 ) mm (0. ) 00-00N Nitrile mm (.") 0mm (. ) mm (0.9 ) Neoprene G J lades mm (. ) mm (.0 ) 0mm (0. ) Neoprene mm (. ) mm (. ) 0mm (0.") Neoprene mm (. ) mm (. ) 9mm (0. ) Neoprene mm (.) mm (.) mm (0. ) Neoprene mm (.") mm (") mm (0. ) Neoprene mm (.") mm (") mm (0.9 ) Neoprene lades lades mm (.) mm (. ) 0mm (0. ) Neoprene K H mm (. ) mm (. ) mm (0. ) Neoprene mm (. ) mm ( ) 9mm (0. ) Neoprene mm (. ) mm ( ) 9.mm (0. ) Neoprene 0--0 mm (.) mm (. ) 9mm (0. ) Neoprene mm (. ) mm ( ) mm (0. ) Neoprene KEYWY mm (. ) mm ( ) mm (0. ) Neoprene MRINE PRODUTS MRINE PRODUTS

5 lades Driven Type mm (. ) mm (. ) mm (0.9 ) Neoprene 0-0 9mm (. ).mm (. ) mm (0.9 ) Neoprene L lades mm (. ) mm (.9 ) mm (0.9 ) Neoprene N 0-0 9mm (. ) mm (. ) mm (0.9 ) Neoprene 0-0 9mm (. ).mm (. ) mm (0.9 ) Neoprene mm (. ) 0mm (. ) mm (0.9 ) Neoprene mm (. ) 0mm (.0 ) mm (0.9 ) Neoprene mm (. ) 0mm (. ) mm (0.9 ) Neoprene mm (. ) 9mm (. ) mm (0.9 ) Neoprene M lades O mm (. ) mm (. ) mm (0.9 ) Neoprene lades mm (. ) mm (. ) mm (0.9") Neoprene mm (.") mm (. ) mm (0.9") Neoprene mm (.").mm (. ) mm (0.9") Neoprene P mm (.").mm (. ) mm (0.9") Neoprene lades mm (. ).mm (. ) mm (0.9 ) Neoprene mm (.0 ) 00mm (.9 ) mm (0.9 ) Neoprene mm (. ) mm (. ) mm (0.9 ) Neoprene mm (.") 9mm (. ) mm (0.9") Neoprene MRINE PRODUTS MRINE PRODUTS 9

6 lades mm (. ) 0mm (.09 ) mm (0.9 ) Neoprene mm (. ) 0mm(. ) mm (0.9 ) Neoprene T mm (. ) 0mm(. ) mm (0.9 ) Neoprene Q S R lades 0--0 Neoprene 9mm (.0 ) 0.mm (.99") mm (.") 0--0N Nitrile lades mm (. ).9mm (. ) mm (0.9 ) Neoprene mm (. ).9mm (. ) mm (0.9 ) Neoprene 0 MRINE PRODUTS MRINE PRODUTS

7 T U lades lades mm (.0 ) mm( ) mm (. ) Neoprene mm (.") 0mm (.") mm (.") Neoprene MRINE PRODUTS MRINE PRODUTS

8 ross Reference ross Reference. Slotted pin drive /. Key Drive /. double flat drive /. spline Drive (six) /. spline drive (serration) /. single flat drive. Slotted pin drive /. Key Drive /. double flat drive /. spline Drive (six) /. spline drive (serration) /. single flat drive Type lades ITT Jabsco Sherwood Johnson Volvo EF Onan Kashiyama Yanmar Doosan (Daewoo) K 0090 P D E F G H SP K K K K T K N Driven Type SP Mercruiser SP Sierra. Mercruiser KEYWY Type I J K lades ITT Jabsco Sherwood Johnson Volvo EF Onan Kashiyama Yanmar Doosan (Daewoo) KP SP K K 00 L SP-0 M N SP SP SMP SP K (0 Spline) 000K ( Spline) O SP-0 P SP-00 Q R S K ( Spline) 0 000K T 009 (0 Spline) SP N T 0--0 SP U SP-900 Driven Type MRINE PRODUTS MRINE PRODUTS

9 Dimension. Slotted pin drive /. Key Drive /. double flat drive /. spline Drive (six) /. spline drive (serration) /. single flat drive Dimension. Slotted pin drive /. Key Drive /. double flat drive /. spline Drive (six) /. spline drive (serration) /. single flat drive Type lades mm (.") 0mm (.") 0mm (0.9") Neoprene Driven Type Type lades mm (.") mm (.0") 0mm (0.") Neoprene Driven Type mm (.") 9mm (0.") 9.mm (0.") Neoprene mm (.") 9mm (0.") mm (0.") Neoprene mm (.") 9mm (0.") mm (0.") Neoprene mm (") mm (0.").mm (0.") Neoprene mm (") mm (0.") mm (0.") Neoprene mm (") mm (0.").mm (0.") Neoprene mm (.") 0mm (.9") mm (0.") Neoprene 0--0 mm (.").mm (.") mm (0.") Neoprene 0--0 mm (.").mm (.") mm (0.") Neoprene D 0--0 mm (.") 0mm (0.").mm (0.") Neoprene mm (.").mm (.9") mm (0.") Neoprene 0--0 mm (.") mm (.") mm (0.") Neoprene E mm (.") mm (0.") mm (0.") Neoprene mm (.") mm (.") mm (0.") Neoprene F 0--0 mm (.") mm (") mm (0.") Neoprene mm (.") 0mm (.") mm (0.9") Neoprene J mm (.") mm (.") 0mm (0.") Neoprene mm (.") mm (.") 9mm (0.") Neoprene mm (.) mm (.") 0mm (0.") Neoprene K 0--0 mm (.) mm (.") 9mm (0.") Neoprene L mm (.") mm (.9") mm (0.9") Neoprene mm (.") mm (.") mm (0.9") Neoprene mm (.") mm (.") mm (0.9") Neoprene mm (.").mm (.") mm (0.9") Neoprene M mm (.").mm (.") mm (0.9") Neoprene mm (.").mm (.") mm (0.9") Neoprene mm (.") mm (.") mm (0.9") Neoprene mm (.") 9mm (. ) mm (0.9") Neoprene mm (.") mm (.") mm (0.9") Neoprene 0-0 9mm (.").mm (.") mm (0.9") Neoprene 0-0 9mm (.") mm (.") mm (0.9") Neoprene 0-0 9mm (.").mm (.") mm (0.9") Neoprene N mm (.") 0mm (.") mm (0.9") Neoprene Neoprene mm (.") 0mm (.9") mm (0.") 00-00N Nitrile mm (.") 0mm (.0") mm (0.9") Neoprene mm (.") 0mm (.") mm (0.9") Neoprene G H I mm (.") mm (.) mm (0.") Neoprene mm (.") mm (") mm (0.") Neoprene mm (.") mm (") mm (0.9") Neoprene mm (.") mm (.") mm (0.") Neoprene mm (.") mm (") 9mm (0.") Neoprene mm (.") mm (") 9.mm (0.") Neoprene mm (.") mm (") mm (0.") Neoprene KEYWY mm (.") mm (") mm (0.") Neoprene mm (.") mm (.") 0mm (0.") Neoprene mm (.") mm (.9") 0mm (0.") Neoprene mm (.") 9mm (.") mm (0.9") Neoprene O mm (. ) mm (. ) mm (0.9 ) Neoprene P mm (.0 ) 00mm (.9 ) mm (0.9 ) Neoprene mm (. ) 0mm (.09 ) mm (0.9 ) Neoprene Q mm (. ) 0mm(. ) mm (0.9") Neoprene mm (. ) 0mm(. ) mm (0.9") Neoprene R Neoprene mm (. ).9mm (. ) mm (0.9 ) Neoprene mm (.0 ) 0.mm (9.9 ) mm (. ) Neoprene S 0--0N 9mm (.0") 0.mm (9.9 ) mm (.") Nitrile T mm (.0 ) mm( ) mm (. ) Neoprene U mm (. ) 0mm (. ) mm (. ) Neoprene MRINE PRODUTS MRINE PRODUTS

10 M LINER & SPRE PRTS DJ-L Size (Dia x H) 00.mm x.9mm Replaces Jabsco Part No Detroit Diesel. 9 aterpillar. N0 ummins. 000 w w w. dj i m t e ch. c o m DJ-L Size (Dia x H).mm x.9mm Replaces Jabsco pplication Detroit Diesel. 009 aterpillar. E00 ummins. 09, KT9 ummins K9 MRINE PRODUTS Description Q ty Distance Ring Port Piece Mechanical MULTI-PURPOSE FLEXILE IMPELLER PUMP MRINE PRODUTS 9

11 MULTI-PURPOSE FLEXILE IMPELLER PUMP DJ-V0 (Ø) / 0-00 Lip Kg DJ-U00 FD Housing : Driven (Ø) mm -/ (0mm) Flange Mechanical. lb (Kg) Performance Graph See Page DJ-U00 Driven (Ø) mm (mm) Pipe Neoprene & Nitrile Mechanical. lb (Kg) Performance Graph See Page DJ-L0 Driven (Ø) 0mm -/ (mm) Pipe 0-00 Neoprene & 0-00 Nitrile Mechanical 9. lb (.kg) Performance Graph See Page DJ-U00 FD Housing : Driven (Ø) mm -/ (mm) Flange Neoprene Mechanical lb (Kg) Performance Graph See Page DJ-L0 Driven (Ø) mm -/ (0mm) Pipe Mechanical lb (.kg) Performance Graph See Page 0 MRINE PRODUTS *, Flange, Elbow not included. *, Flange, Elbow not included. MRINE PRODUTS

12 MULTI-PURPOSE FLEXILE IMPELLER PUMP DJ-U00 FD Housing : Driven (Ø) mm (0mm) Pipe Mechanical lb (0.kg) Performance Graph See Page DJ-I0 FD Housing : Driven (Ø) 0mm (0mm) / -/ (mm) housing 0--0 Mechanical (DJ-MS00) kg DJ-L0 FD Housing : Driven (Ø) mm (0mm) Pipe Mechanical 0 lb (9.kg) Performance Graph See Page DJ-L0 FD Housing : Driven (Ø) mm (0mm) housing DJ-L0 Mechanical (DJ-MS00) kg FD Housing : Driven (Ø) 0mm Flange, -/ Flange 0--0 Mechanical 0 lb (. Kg) Performance Graph See Page MRINE PRODUTS *, Flange, Elbow not included. *, Flange, Elbow not included. MRINE PRODUTS

13 MRINE ENGINE OOLING PUMP DJ-S0 w/o Port Elbow -/, Hose Mechanical Mechanical. lb (.kg) lb (9.kg) pplication Engine Scania D9, DI, DI pplication Engine ummins NT/NT ummins Pump #00, MRINE ENGINE OOLING PUMP DJ-00 w w w. dj i m t e ch. c o m DJ-09 MRINE PRODUTS DJ-00 INLET, OUTLET -/ -/ Hose Mechanical Mechanical lb (.Kg) lb (.9Kg) pplication Engine ummins.liter T/T.-M pplication Engine ummins.9liter (/T.9-M and T.9) 0HP ummins Pump #00, Sherwood M MRINE PRODUTS

14 MRINE ENGINE OOLING PUMP DJ-,, 0 DJ-00 DJ-D0 DJ-D0 Mounting Type,, 0 Driven (Ø) mm -/ (IN: Hose / OUT: Flange) -/ Hose 0--0 Neoprene w/o Port Elbow -/ Flange Mechanical (DJ-MS-0) Mechanical lb (.Kg) Mechanical Mechanical.kg ummins Serise 0HP / Sherwood G lb (.9Kg) lb (.kg) pplication Engine Doosan 00 / LT, LTI, LOTI pplication Engine ummins.9liter T.9 and T.-M( 0~0HP), ummins Pump #99, #9 Sherwood P, P0, P pplication Engine Doosan L0T, 0Ps pplication Engine w w w. dj i m t e ch. c o m DJ-G0 DJ-D0 DJ-G0 w/o Port Elbow w/o Port Elbow Mechanical Mechanical lb (.kg) 0 lb (9.kg) pplication Engine Detroit Diesel -, V-, V, -, -, - pplication Engine Detroit Diesel V-9, V, V- V- MRINE PRODUTS DJ-D0 -/ Hose (IN: Hose / OUT: Flange) Mechanical Mechanical (DJ-MS-J0) lb (.9kg) 9.Kg pplication Engine Doosan L, 0PS Daewoo MK90 pplication Engine Doosan 00 / MD9T, MD9TI, MDTI MRINE PRODUTS

15 MRINE ENGINE OOLING PUMP DJ-H00 DJ-H00 DJ-H00 Flange -/ Flange Mechanical Mechanical lb (9.kg) lb (.kg) pplication Engine Hyundai 0hp ~ 00hp pplication Engine Hyundai D hp FD FD Housing : Elbow -/ Mechanical Mechanical lb (kg) lb 0 Kg pplication Engine Hyundai ~9PS pplication Engine Mitsubish 0Ps~0Ps MSS, MS, MS, MSR w w w. dj i m t e ch. c o m DJ-M DJ-H09 DJ-H00 DJ-M-P -/ Flange -/ Pipe -/ Hose Mechanical (DJ-MS00) Mechanical Lip Kg lb (kg).kg pplication Engine Hyundai ~ PS pplication Engine Hyundai DT, DTO, DTI pplication Engine Mercury / Quicksilver -9T0 MRINE PRODUTS DJ-M00 MRINE PRODUTS 9

16 MRINE ENGINE OOLING PUMP DJ-090 DJ-090-P DJ-V09 DJ-V99 -/ Hose Lip 9.9 lb (.kg) pplication Merruiser Model. -. / GLM 09 Performance Graph See Page -/ Hose Lip. lb (.9kg) pplication Engine Performance Graph See Page Volvo Penta Diesel Engines (NO.09) KDP, KDP-, KDP, KDP-, KMDP, KDP, TMDWJ- Etc. -/ Hose 0--0 Lip.9kg pplication Engine Volvo Penta 99 oming Soon DJ-090 -/ Hose pplication Engine Lip. lb (kg) Johnson 0-- (F-9) hevy Small & ig lock, laska Diesel L Northern Lights -00, Indmar, Marine Power, Ford V, Pleasurecraft, Flagship and Others. DJ-090 -/ 0--0 Mechanical lb (.kg) pplication Johnson Model 0-9- (F-9) Performance Graph See Page Torque rod (racket) Volvo DJ-V99 Inlet Port : / Outlet Port:. Lip pplication Engine Volvo Penta 99 Performance Graph See Page 0 MRINE PRODUTS MRINE PRODUTS

17 ELETRO-MGNETI LUTH PUMP DJ-EMP000 FD FD Electro-Magnetic lutch Housing : Electro-Magnetic lutch Housing : -/ (0mm) Pipe -/ (0mm) Flange Mechanical Mechanical.9 lb (.kg) lb (0kg) lutch V lutch V / V pplication Japan / Koshin MF-0S ELETRO-MGNETI LUTH PUMP DJ-EMP00 w w w. dj i m t e ch. c o m DJ-EMP00 MRINE PRODUTS DJ-EMP00 FD FD Electro-Magnetic lutch Housing : Electro-Magnetic lutch Housing : (0mm) Pipe -/ (mm) Pipe Mechanical Mechanical 0. lb (kg).9 lb (kg) lutch V / V lutch V / V MRINE PRODUTS

18 SEWTER STRINER FUEL STRINER OIL EXHNGE PUMP Wherever you are, wherever you go, we are always available for the best service SEWTER STRINER FUEL STRINER TYPE Model DJ-S000 DJ-S00 DJ-S00 / (mm) Pipe -/ (0mm) Pipe " (0mm) Pipe Top asting ottom asting asket ylinder Size Ø00x00mm(H) Ø0x90mm(H) Ø0x00mm(H) Size(LxH) x9mm 0X9mm 0x0.Kg.Kg.kg DJ-S00 DJ-S000 DJ-S0 DJ-S0 DJ-FS00 DJ-FS00 DJ-FS00 DJ-FS00 Model DJ-FS00 DJ-FS00 DJ-FS00 DJ-FS00 Ø9. / Hose Ø / Hose Ø / Hose Ø / Hose Top asting luminium luminium luminium luminium ottom asting luminium luminium luminium luminium Size (LxWxH) XX9mm XXmm 00XXmm XXmm ylinder Size Ø0X9(H)mm Ø0X0(H)mm Ø0X0(H)mm Ø0X0(H)mm.9 lb (.Kg). lb (Kg). lb (.Kg).kg OIL EXHNGE PUMP TYPE Model DJ-S00 DJ-S00 DJ-S00 DJ-S00 DJ-S0 DJ-S0 (mm) Pipe -/ (mm) Pipe -/ (0mm) Pipe (0mm) Pipe -/ (mm) Pipe (0mm) Pipe Model DJ-OE00 Top asting luminium Manually ottom asting asket S /" Hose Size(LxWxH) 00X90Xmm 00X90Xmm 00X90X0mm 00X90X0mm X9Xmm X9X0mm Nitrile. lb (.Kg) ylinder Size Ø0X(H)mm Ø0X(H)mm Ø0X(H)mm Ø0X(H)mm Ø0X(H)mm Ø0X99(H)mm.9Kg Kg.Kg.Kg 9.Kg 0Kg MRINE PRODUTS MRINE PRODUTS w w w. dj i m t e ch. c o m DJ-S00 DJ-S00 DJ-S00

19 PERFORMNE GRPHS SERVIE PRTS These graphs are based on Water at 0 ( F). DJ-0,, MODEL : DJ Wear Plate Retaining Ring DJ-MS-L00 0 Mechanical 0-0 Washer 0-0 Grease Plug MODEL : DJ-S Part Part Name Qty 0-00 ap Screws 0-00 Spring Washer 0-00 Washer 0-00 over Plate MODEL : DJ am Screw 0-00 Screw am Plug 0-0 olts 0-0 Spring Washer Washer 0-0 Nut 0-0 Rubber Washer 0-0 Lip 0-0 earing 0-0 Washer daptor MODEL : DJ-S DJ-00 0 MODEL : DJ am Screw 9 DJ-S Part Part Name Qty Lip daptor Retaining Ring earing Key earing Housing Hex. olt Hex. olt DJ-MS-L00 Machanical 00-0 Retaining Ring 00-0 Plate am 0 MODEL : DJ-090 DJ-S MRINE PRODUTS MRINE PRODUTS

20 SERVIE PRTS MMO MODEL : DJ-090 DJ-090 DJ-090 MODEL : DJ MODEL : DJ-S00 MODEL : DJ-S00 Part Partname Qty Hex.olt over Lip Hose Guide earing Rtaining Ring Driving Plate am Screw Screw DJ-S00 DJ-S00 Part Partname Qty Hex.olt Plug End Plate Gasket am Wear Plate Lip Lip earing Hex.olt Key Rtaining Ring Driving Pressure Plate Lock Nut MRINE PRODUTS MRINE PRODUTS 9

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