PRESSURE REGULATORS GAS PRESSURE REDUCING
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1 GAS PRESSURE REDUCING APPLICATION: Regulation of inlet pressure to gas compressors. Control of supply or distribution system pressure CERTIFICATIONS: Canadian Registration Number (CRN): 0C NTY (Ductile) 0C NTY (Steel) Pilot Assembly Motor Valve Stem Assembly Upstream Pressure Downstream Pressure Motor Valve Diaphragm Pressure Adjusting Screw Pilot Spring OPERATION: The Pilot Assembly and Motor Valve Stem Assembly (Crosshatched) are the only moving units in the regulator. The PILOT PLUG consists of two stainless balls rigidly connected together. Upstream Pressure (Red) is the supply pressure to the pilot and is also in constant communication with the top side of the MOTOR VALVE DIAPHRAGM. The area of the MOTOR VALVE DIAPHRAGM is twice the area of the motor valve seat, assuring a Class VI positive shut-off. The lower seat for the PILOT PLUG is the Motor Valve Diaphragm Pressure inlet (Red to Yellow). The upper seat for the PILOT PLUG is the pressure vent (Yellow to Atmosphere). The PILOT SPRING loads the upper side of the Pilot Assembly and is opposed on the underneath side by the controlled Downstream Pressure (Blue). Assume the PILOT SPRING is compressed with the ADJUSTING SCREW for a desired Downstream Pressure setting. With Downstream Pressure (Blue) too low, the PILOT SPRING forces the Pilot Assembly downward to close the upper seat (Yellow to Atmosphere) and open the lower seat (Red to Yellow). This lets full Upstream Pressure (Red) load the underneath side of the MOTOR VALVE DIAPHRAGM to balance the pressure on the top side. Upstream Pressure (Red) acting under the motor valve seat, opens the valve. As Downstream Pressure(Blue) increases to the set pressure Pilot Assembly assumes a position in which both seats of the PILOT PLUG are closed. Should Downstream Pressure (Blue) rise above the set pressure, the Pilot Assembly moves upward against the PILOT SPRING to open the pressure vent (Yellow to Atmosphere). Motor Valve Diaphragm Pressure (Yellow) decreases to reposition the Motor Valve Stem Assembly. The intermittent vent pilot, three-way valve action of the PILOT PLUG against its seat adjusts the Motor Valve Diaphragm Pressure (Yellow), repositioning the Motor Valve stem Assembly to accommodate any rate of flow. The rapid but stable repositioning produces a true throttling action. Pilot Diaphragm Pilot Plug Oil Motor Valve Diaphragm Add Certifications Kimray is an ISO certified manufacturer. A:20.1 Issued 3/16
2 GAS PRESSURE REDUCING OPER. PRES. Plate 116 Nipple 648 Tee 2000 Gauge 1641, 2" & 3" Conn. 874, 4" & 6" 2511SS6, 2" 2512SS6, 3" 2512SS6, 4" 2529SS6, 6" 965, 8 Req'd. 2" 907, 10 Req'd. 3" Screw 907, 12 Req'd. 4" 2142, 16 Req'd. 6" 2487, 2" 2488, 3" Bonnet 2489, 4" 2956, 6" 1706, 2" 1640, 3" *Diaphragm 2015, 4" 2140, 6" Adapter SS6, 2" 2552SS6, 3" 2507SS6, 4" 4306SS6, 6" 1388, 2" 7132, 3" Spring 1529, 4" 1575, 6" 2481, 2" 2482, 3" Lower Housing 2483, 4" 2957, 6" Ell , 2" 5226, 3" * O Ring 5227, 4" 4086, 6" 4557ES6, 2" 4561ES6, 3" Retainer 4566ES6, 4" 4571ES6, 6" Stem 138 to 141 * Seat 164HSN to 167HSN 177SS6, 2" 178, 3" Ratio Plug 179, 4" 3079SS6, 6" THRU VALVES AVAILABLE: Base 2515 *Spring 108 Nipple 2516 Body 2468, 2" 2469, 3" 2470, 4" 2959, 6" PART BODY OPER. MAX REP. NO. CONNECTION MODEL NO. PRES. W.P. KIT AGG 2" FLGD. 227 FGT PR-S RAE AGH 3" FLGD. 327 FGT PR-S RAF AGI 4" FLGD. 427 FGT PR-S RAG AGJ 6" FLGD. 627 FGT PR-S RAH Seat 113 * Gasket 118 * Seat 565 * Pilot Plug 112 * Lock Nut NOTES: Adjusting Screw 2613 Nut 2377 Spring Plate 2612, 2 Req d. Spring 2611 Bonnet 2671 Screw 1232, 4 Req d. Diaphragm 5259P * Ring 7437 * Nut 107 Diaphragm 110* Pilot Housing 2514 Nipple 648 Plug 699 Filter 1/4 F30 Nut 241, 4 Req d. 173, 2" * 906, 3"& 4" 175, 6" Plug SS6, 2" 4011SS6, 3" 2510SS6, 4" 4308SS6, 6" 2490, 2" 2491, 3" Plate 2492, 4" 2958, 6" Gasket 196 to 199 * 4557DS6, 2" 4561DS6, 3" Spacer 4566DS6, 4" 4571DS6, 6" O Ring 154, 2" * 807, 3" 156, 4" 157, 6" Back Up, 2 Req'd. 2493SS6, 2" 2494SS6, 3" Disc 2495SS6, 4" 2961SS6, 6" 276, 2" * 277, 3" Gasket 196, 4" 279, 6" 2496SS6K, 2" 2497SS6K, 3" Seat 2498SS6K, 4" 3075SS6K, 6" 149T, 2" * 150T, 3" 151T, 4" 152T, 6" *These parts are recommended spare parts and are stocked as repair kits. The numbers of a series assigned to a part indicate different line sizes. For example: Stem 137-1", 138-2", 139-3", 140-4", 141-6". For standard & optional Seals, Metals, Cv values, Material specifications & Dimensions see Technical Data on pages A:I - A:V Standard Trim size is same as connection size. For Reduced trim sizes, see A:I Max W.P. valves based on -20 F to 100 F. See page A:V for temps above 100 F Change Seat number Kimray is an ISO certified manufacturer. A:20.4 Issued 2/18
3 FLOW COEFFICIENT Table 1 - Flow Coefficient(Cv) at % stem travel for Pilot Operated Regulators 1" Pressure Regulator in.(mm) 1/2 in (12mm) Reduced in (25mm) Full Port " Pressure Regulator 1 1/4 in (31 mm) Reduced in Removable Full Port * in (50 mm) Full Port * " Pressure Regulator 1 5/8 in (66 mm) Reduced in (76 mm) Full Port " Pressure Regulator 2 in (50 mm) Reduced in (100 mm) Full Port " Pressure Regulator 3 in (76 mm) Reduced in (152 mm) Full Port Kimray flow equations conform to ANSI/ISA Kimray inherent flow characteristics conform to ANSI/ISA * Use "2 inch Removable Full Port" values for regulators with operating pressure ranges of psig, psig & psig A:I
4 DIMENSIONS FOR: BACK PRESSURE UPSTREAM DIFFERENTIAL PRESSURE PRESSURE REDUCING-BALANCED PRESSURE REDUCING VACUUM PRESSURE DIFFERENTIAL PRESSURE REDUCING BACK PRESSURE VACUUM LIQUID BACK PRESSURE G DUCTILE 250 S/FGT-BP-S FOR: LOW PRESSURE BACK PRESSURE OUNCES BACK PRESSURE TO VACUUM OUNCES PRESSURE REDUCING OUNCES PRESSURE REDUCING VACUUM VACUUM BACK PRESSURE TO VACUUM DUCTILE LINE SIZE BODY SIZE A B C D * E F G H * I 1" NPT 4 3/8" 1 1/8" 7 1/2" 11 5/8" 3 1/4" 2" 250 S/FGT 3" 4" NPT 8 1/2" 2 1/8" 11 1/2" 10 1/2" 6 1/2" FLANGED 9" 3" 11 1/2" 10 1/2" 6 1/2" 9 1/8" 14 1/2" 14" GROOVED 8 3/4" 2 1/8" 11 1/2" 10 1/2" 6 1/2" NPT 10 1/2" FLANGED 10 3/8" NPT 12 1/16" 3 1/16" 13" 12" 8 1/2" FLANGED 12 3/16" 3 3/4" 13" 12" 8 1/2" 12 3/8" 16 1/2" 15 1/2" NPT 15" 1/16 4" 14 1/2" 13 3/16" 10 1/2" FLANGED 15 1/16" 4 1/2" 14 1/2" 13 3/16" 10 1/2" 15 1/16" 18 1/2" 16 11/16" 6" FLANGED 22" 5 1/2" 17" 17 7/8" 16" 21 15/16" 20 1/2" 18 3/8" FLANGE DIMENSIONS ARE ANSI 125/150 STANDARD. *Add 7/8" to Pressure Reducing Balanced and Up Stream Differential Pressure Regulators for this dimension. A:II Configuration of Back Pressure Valve is a trademark of Kimray, Inc.
5 SEALS Table 2 - Seal Options Part Standard Material Optional Material Pilot Diaphragm Seat Nitrile FKM, HSN, AFLAS, Gylon O-rings Nitrile FKM, HSN, AFLAS, Gylon All Diaphragms Except Pilot Diaphragm Nitrile FKM, HSN, AFLAS, Gylon Diaphragm Pilot Diaphragm Polyurethane FKM, HSN, AFLAS, Gylon Diaphragm O Ring Seat Resistance Properties Table 3 - Seal Specifications NITRILE HIGHLY POLY- SATURATED FKM AFLAS URETHANE NITRILE GYLON Kimray Suffix - HSN V AF P GY Abrasion G G G GE E E Acid F E E E P E Chemical FG FG E E FG E Cold G G PF P G E Flame P P E E P P Heat G E E E F E Oil E E E E G E Ozone P G E E E E Set GE GE E PF F P Tear FG FG F PF GE E Water/Steam FG E P GE P E Weather F G E E E E CO2 FG GE PG GE G E H2S P FG P E G E Methanol G E PF PF P E Dynamic GE GE GE GE E P Electrical F F F E FG E Impermeability G G G G G E Tensile Strength GE E GE FG E E Temp. Range ( F) -40 to +220 F -15 to +300 F -10 to +350 F +25 to +450 F -40 to +220 F -350 to +500 F Temp. Range ( C) -40 to +105 C -26 to +149 C -23 to +177 C 0 to +232 C -40 to +104 C -212 to +260 C Form O,S,D O,S,D O,S,D O,S,D S,D S,D RATINGS: P-POOR, F-FAIR, G-GOOD, E-EXCELLENT Configuration of Back Pressure Valve is a trademark of Kimray, Inc. A:III
6 MATERIAL SPECIFICATION Table 5 - Materials of Construction Part Description Valve Size Standard Material Optional Material(s) Ratio Plug Seat Disc 1" & 2" 316 Powdered Metal SS-316NI-25 N/A 1" & 2" Reduced Trim Steel, ASTM A Stainless Steel ASTM A-479 3" Powdered Metal F Stainless Steel ASTM A-479 4" & 6" Ductile, ASTM A Stainless Steel ASTM A-479 1" Powdered Metal F Stainless Steel ASTM A-479 2", 3" & 4" Ductile, ASTM A-395 Stainless Steel ASTM A-351 CF8M 6" Ductile, ASTM A-395 Stainless Steel ASTM A-240 Stem 1" thru 6" 303 Stainless Steel, ASTM A Stainless Steel ASTM A-479 Body 1" thru 6" Ductile, ASTM A-395 N/A Body 2" thru 6" Steel, ASTM A-216 WCB Stainless Steel ASTM A-351 CF8M Removable Seat 175 W.P. or Less Copper ASTM B-380 UNS C Stainless Steel ASTM A-213 Copper ASTM B-280 UNS C Stainless Steel ASTM A-213 Greater Than 175 W.P. 304 Stainless Steel ASTM A Stainless Steel ASTM A-213 2" thru 6" Ductile Body Ductile, ASTM A-395 Stainless Steel ASTM A-351 CF8M 2" thru 6" Steel Body Stainless Steel ASTM A-351 CF8M N/A Stem Seat Disc Ratio Plug Body Table 4 - Material Specification Body Inner Parts CAST CAST DUCTILE 303 STAINLESS 316 STAINLESS 17-4 PH STAIN- LESS KIMRAY SUFFIX CS CD SS6 SS6 PH ASTM GROUP ASTM A-216 ASTM A-395 ASTM A-582 ASTM A-479 ASTM A-564 GRADE WCB UNS J03002 F32800 S30300 S31600 S17400 NACE Compliant Yes Yes No Yes Yes A:IV Configuration of Back Pressure Valve is a trademark of Kimray, Inc.
7 TEMPERATURE Table 6 - Temperature vs. Pressure Rating Flange Class ASTM Class 150 RF Temperature F ( C) Static Test Pressure (psig) 450 (31 bar) Maximum Allowable Non-Shock Pressure (psig) CAST DUCTILE ASTM A-395 Flange Class 150 RF -20 to 100 (-28 to 37) 250 (17.2 bar) 200 (93) 235 (16.2 bar) 300 (148) 215 (14.8 bar) 400 (204) 200 (13.7 bar) 500 (260) 170 (11.7 bar) 600 (315) 140 (9.6 bar) 650 (343) 125 (8.6 bar) 700 (371) CAST ASTM A WCB Flange Class 150 RF -20 to 100 (-28 to 37) 285 (20.0 bar) 200 (93) 260 (17.9 bar) 300 (148) 230 (15.9 bar) 400 (204) 200 (13.8 bar) 500 (260) 170 (11.7 bar) 600 (315) 140 (9.7 bar) 650 (343) 125 (8.6 bar) 700 (371) 110 (7.6 bar) FLANGED (150RF) SCREWED (NPT) GROOVED Kimray valves conform to ASME B for working pressure vs working temperature & ASME B for flanges and flanged fittings. Configuration of Back Pressure Valve is a trademark of Kimray, Inc. A:V
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GAS PRESSURE REDUCING APPLICATION: Regulation of inlet pressure to gas compressors. Control of supply or distribution system pressure CERTIFICATIONS: Canadian Registration Number (CRN): 0C16234.24567890NTY
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Pressure reducing valves Index
Index General information page Introduction 506 General introduction 507 for a steam plant 509 Product information BSP thread page Brass 510 ; BSP female thread 511 ; BSP male thread 513 Stainless steel