Essential Functions and Physical Demands Analysis

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1 HOUSTON INDEPENDENT SCHOOL DISTRICT Essential Functions and Physical Demands Analysis Job Details Job Title: Welder Job Code: Date of Analysis: 11/11/04 Department: Facilities Management and Operations Job Analyst: Ben Haynes, OTD, OTR Summary of Essential Functions The Welder with Houston Independent School District is required to perform the following essential functions during the course of a normal workday: 1. Responsible for receiving work orders and completing other types of paperwork as required. 2. Responsible for completing general welding projects for equipment used in the Houston Independent School District. Product /Workplace Descriptions The work of a Welder with Houston Independent School District is performed in a school district involved primarily in the education of school-aged children and students grades Kindergarten through twelfth grade. The specific department in which the duties are performed is the Facilities Management and Operations department. Work is completed in a work shop at the McCarty Facilities Management and Operations complex and at schools and administrative buildings owned and operated by the HISD. The worker is also required to visit sites in the school district before building and assembling parts to get a layout of the space where the parts will be placed. Significant Weights The heaviest weight lifted by a Welder generally does not exceed 70 pounds when performing the job. The frequency of lifting over the course of a normal workday would be classified as occasional. It is also important to understand that the heavier weights are lifted only on an occasional basis and that weights lifted at greater frequencies are lighter in nature. The worker is required to lift pieces of metal and other tools and equipment that weigh up to 70 pounds. An automated lifting device is present in the work shop to lift large, heavy, bulky items. Houston Independent School District - Welder 1 9/26/2009

2 The weight of a 1/3 full box of welding rods is 13.1 pounds. This box is lifted from floor to shoulder level. The weight of band saw is 16.3 pounds. This tool is lifted between floor and overhead levels. The weight of a 49 inch tall tank of argon is 68.1 pounds. This tank has a diameter of approximately 12 inches. The worker must lift these tanks off the ground and load the tanks onto work trucks. The tanks are usually lifted with hand placement ranging between knuckle and shoulder level, with varying grip patterns. Pushing/Pulling The physical demands of pushing and pulling take into consideration the force(s) required to overcome inertia. The highest push force required for overcoming inertia was measured at 67.9 pounds and was associated with pushing a 20 foot length of angle iron onto a storage shelf. The highest pull force required to overcome inertia was measured at 86.0 pounds and was required to pull a 20 foot length of angle iron onto a storage shelf. Push Forces The push force required to overcome inertia to move a 1/4 inch X 4 inch X 4 inch angle iron 20 foot piece of steel onto a shelving unit is 67.9 pounds. This push is generally completed with bilateral upper extremities rotated into pronation with the hands together using palmar surface to push against the metal. This push occurs at varying heights (dependant upon the height of the storage shelf where the metal is located). The maximum height of this push is located 53 inches above the ground. The minimum height is located 12 inches above the ground. Pull Forces The pull force required to overcome inertia to move a 1/4 inch 4 inch by 4 inch angle iron 20 foot piece of steel off a shelving unit is 86.0 pounds. This pull is generally completed with bilateral upper extremities rotated into pronation at varying heights. Work Environment The work of a Welder with Houston Independent School District is performed indoors and outdoors in a school system environment. The worker must be able to tolerate hot and cold conditions. The worker is required to wear a uniform consistent with the nature of the work. Required safety equipment at times includes welding gloves, weld sleeves, weld hoods, safety shields, safety glasses, cutting goggles, steel toe boots, back braces, weld aprons, leather weld jackets, and blinders. Tools and equipment used by the Welder include, but are not limited to the following: Automated hoist/lift, hammer, cutting torch, clamps, chisels, vice grips, screwdrivers, combination wrenches, combination squares, framing squares, vices, TIG Welders (high Houston Independent School District - Welder 2 9/26/2009

3 frequency welder used to weld aluminum), MIG Welders (for welding steel-completed by using a wire fed through a tube), Stick Welders (electrode rod used to weld). Regular, dependable attendance is an essential function of this position. Houston Independent School District - Welder 3 9/26/2009

4 HOUSTON INDEPENDENT SCHOOL DISTRICT Physical Demands Analysis Summary Page Position Title: Welder Department: Facilities Management and Operations Date of Analysis: 11/11/04 SITTING/STANDING/WALKING Sitting Standing Walking Crawling Constant (67-100%) Worker s Ability Yes No Peak Forces Involved in Work Processes Force measurements were taken of various activities requiring strength in the performance of the Welder duties for this position. Force takes into consideration the average velocity and/or acceleration of the lift and the effort necessary to overcome inertia. Other factors taken into consideration are the necessary strength to grasp and perform manipulative activities that have an associated strength factor. Worker s Ability ACTIVITY PERFORMED PEAK FORCE AVERAGE Yes No The push force required to overcome inertia to 67.9 pounds move a 1/4 inch X 4 inch X 4 inch angle iron 20 foot piece of steel onto a shelving unit The pull force required to overcome inertia to move a 1/4 inch 4 inch by 4 inch angle iron 20 foot piece of steel off a shelving unit 86.0 pounds Lifting Activities Note: All lifting activities cover both lifting and lowering processes. The point of origin and/or the destination of the lift are classified in the three body zone ranges. The weight ranges given are the weight of the product to be lifted or lowered and does not include the force to be employed in the lifting process. Frequencies are calculated based upon the number of lifts and lowers, the average time of each lift, and then divided into the total time in the workday. LIFTING LEVEL FLOOR TO WAIST 0-10 pounds pounds pounds pounds 70 + pounds Total Floor to Waist Lifts Constant Worker s Ability (67-100%) Yes No Houston Independent School District - Welder 4 9/26/2009

5 LIFTING LEVEL WAIST TO SHOULDER 0-10 pounds pounds pounds pounds 70 + pounds Total Waist to Shoulder Lifts Constant Worker s Ability (67-100%) Yes No LIFTING LEVEL ABOVE THE SHOULDER 0-10 pounds pounds pounds pounds 70 + pounds Total Above Shoulder Lifts Constant Worker s Ability (67-100%) Yes No Constant (67-100%) Worker s Ability UPPER BODY ND* Dom. Both ND* Dom. Both ND* Dom. Both YES NO Pushing Pulling Carrying Handling Grip Strength - Neutral Grip - Pronated Grip - Supinated Grip Pinch Strength - Key/Lateral - Palmar - Tip Fingering Feeling Reaching Below Knees Reaching Knee to Shoulder Reaching Above Shoulder Houston Independent School District - Welder 5 9/26/2009

6 LOWER BODY REQUIREMENTS Kneeling Crouching/Squatting Stooping Stair/Ladder/Climbing Balancing Crawling Constant Worker s Ability (67-100%) Yes No OTHER PHYSICAL DEMAND REQUIREMENTS Correctible Vision Uncorrected Vision Color Vision Talking Hearing Smell Constant Worker s Ability (67-100%) Yes No Houston Independent School District - Welder 6 9/26/2009

7 HOUSTON INDEPENDENT SCHOOL DISTRICT Physical Demand Analysis Job Title: Welder Department: Facilities Management and Operations Prepared By: Ben Haynes, OTD, OTR Date of Analysis: 11/11/04 Essential Function 1: Responsible for receiving work orders and completing other types of paperwork as required. Function Description: The Welder is responsible for receiving work orders from a supervisor in the Facilities Management and Operations department. The worker must discuss any problems or concerns with the supervisor and understand the nature of work to be completed related to all individual work orders. The Welder also completes general paperwork related to all welding work completed, including time spent completing a project and any supplies used. Required Physical Demands Description Standing The Welder is required to be on his/her feet for the performance of the duties associated with this function. Walking The Welder is required to move about for the performance of the duties associated with this function. Carrying Carrying is required to perform the movement of paperwork, clipboard, or writing utensil during the course of this function. Reaching Knees to Shoulder The Welder is required to reach between the level of the knees and the shoulder while performing the duties associated with this function. The worker must be able to grasp and manipulate paperwork. Handling Grip Strength - Neutral Grip The Welder is required to perform grasping with the elbow in a neutral position (thumb on top) during the performance of the duties associated with this function. Fingering The Welder is required to perform fingering on an occasional basis during the performance of the duties associated with this function. Required to manipulate paperwork. Pinch Strength - Palmar Pinch The Welder is required to use a palmar pinch (thumb pressing down on the middle pads of the index and middle fingers) during the performance of the duties associated with this function. Required to manipulate paperwork. - Tip Pinch The Welder is required to use a tip pinch (thumb pressing down on the distal pad of any finger) during the performance of the duties associated Houston Independent School District - Welder 7 9/26/2009

8 Correctible Vision Talking Hearing with this function. Required to manipulate paperwork. Required to grasp a writing utensil. Required to communicate with supervisor. Required to communicate with supervisor. Essential Function 2: Responsible for completing general welding projects for equipment used in the Houston Independent School District. Function Description: The Welder is responsible for completing welding work for items used in the HISD. The worker uses TIG/MIG/Stick welding torches. The worker is at times required to weld existing equipment to perform repairs. At other times, the worker designs and fabricates items from scratch. Required Physical Demands Description Standing The Welder is required to be on his/her feet for the performance of the duties associated with this function. Required to lift and place parts. Required to push/pull pieces of metal on storage shelves. Required to stand at weld work bench. Walking The Welder is required to move about for the performance of the duties associated with this function. Sitting The Welder is required to sit during the performance of the usual and customary duties of this function. Required to operate work truck. Required to complete TIG welding. Stair/Ladder Climbing Required at job sites. Balancing Lifting The Welder is required to lift items weighing up to 70 pounds during the performance of the job duties. Lifting is usually between floor height and chest height. Carrying Carrying is required to perform the movement of tools, equipment, and supplies during the course of this function. The heaviest item carried by the Welder generally does not exceed 70 pounds. Pushing The highest push force required for overcoming inertia was measured at 67.9 pounds and was associated with pushing a 20 foot length of angle iron onto a storage shelf. Also required to push component pieces of metal over the surface of a weld work bench. Pulling The highest pull force required to overcome inertia was measured at 86.0 Houston Independent School District - Welder 8 9/26/2009

9 Stooping Kneeling Crouching Crawling Reaching Below Knees Reaching Knees to Shoulder Reaching Above Shoulder Handling pounds and was required to pull a 20 foot length of angle iron onto a storage shelf. Also required to pull component pieces of metal over the surface of the weld work bench. The Welder is required to perform stooping/bending at the waist in order to perform the duties associated with this function. The Welder is required to perform kneeling either on one or both knees in order to perform the duties associated with this function. The Welder is required to crouch/squat in order to perform the duties associated with this function. Crouching is usually for a limited period of time and may be interchangeable with kneeling. The Welder is required to crawl on his/her knees in order to perform the duties associated with this function. The Welder is required to reach below his/her knees while performing lifting from lower levels. The Welder is required to reach between the level of the knees and the shoulder while performing most of the duties associated with this function. The Welder is required to perform handling with grasping with many different types of coupling when performing this function. Grip Strength - Neutral Grip The Welder is required to perform grasping with the elbow in a neutral position (thumb on top) during the performance of the duties associated with this function. Required to grasp and utilize welding torches. Required to lift and place component parts. - Supinated Grip The Welder is required to perform grasping with the elbow in a supinated position (palm upward) during the performance of the duties associated with this function. - Pronated Grip The Welder is required to perform grasping with the elbow in a pronated position (palm downward) during the performance of the duties associated with this function. Fingering The Welder is required to perform fingering on an occasional basis during the performance of the duties associated with this function. Pinch Strength - Lateral/Key Pinch The Welder is required to use a lateral and/or key pinch (thumb pressing down on the side of the index finger middle knuckle) during the performance of the duties associated with this function. - Palmar Pinch The Welder is required to use a palmar pinch (thumb pressing down on the middle pads of the index and middle fingers) during the performance of the duties associated with this function. Required to grasp and manipulate component parts. - Tip Pinch The Welder is required to use a tip pinch (thumb pressing down on the distal pad of any finger) during the performance of the duties associated with this function. Correctible Vision Color Vision Talking Hearing Smell Required to examine the color of metal when performing welding operations. The metal changes color with heat. Required to communicate with co-workers. Required to communicate with co-workers. Required to be cognizant of fires or smoldering material from welding sparks. It was reported that the burn smell associated with welding is different and distinguishable from fire. Required to be cognizant of natural gas and gasoline when working in boiler rooms. Houston Independent School District - Welder 9 9/26/2009

10 Houston Independent School District - Welder 10 9/26/2009

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