Nozzle valve system for the variable atomization of very small liquid volumes
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1 Nozzle valve sysem for he variable aomizaion of very small liquid volumes
2 V E R Y S M A L L L I Q U I D V O L U M E S M A X I M U M B E N E F I T Innovaive spraying echnology opens up new applicaions The pressure o sandardize is increasing in almos all areas, and he demand for more economical and more environmenally friendly producion processes is growing. The newly developed Lechler VarioSpray II nozzle valve sysem wih pulse widh modulaion impresses wih is enormous flexibiliy and offers he possibiliy of spraying very small volumes of liquid wih precision. In he case of hydraulic nozzle sysems, he narrowes cross secion of he spray nozzle deermines he liquid flow rae. For reasons of economy and producion however, i is no possible o reduce his narrowes cross secions o any furher degree desired. For his reason here are physical limis o a nozzle's minimum flow rae. Pneumaic sysems are herefore used in order o realize he lowes flow raes. This allows very small flow raes o be generaed by using air. However, his pneumaic aomizaion has is limis where he volumes delivered mus be varied and adaped o changed process parameers. This ofen makes conrol disproporionaely complex. Using air can also have an unfavorable effec on operaing coss, as aerosols form and liquid is los due o he rebound effec. VarioSpray II allows very small volumes of liquid o be aomized while using hydraulic nozzles a he same ime. Flexible sysem n Simple change o he pulse widh and cycle frequency n Flushing funcion n Modular design and modular sysem n Sar/Sop signal (e.g. via ligh barrier) Characerisics Minimum flow raes - Liquid saving - No expensive and complex win-fluid sysem Frequency up o 100 Hz - Flexible bel speeds Conrol raio up o 11 : 1 - Large flow raes covered wih one nozzle Variable flow rae - Flexible adjusmen of he volume applied for differen producs Differen flow raes have no influence on spraying parameers - Consan spray angle - Consan drople size Flow rae is no regulaed via he pressure - No high pressure required - Simple configuraion The benefis o you Cos reducion Increased efficiency Increased produciviy Producion ime reducion No nozzle change Produc change ime reducion Consan process parameers Shor insallaion ime Low mainenance coss Low operaing coss Low-wear valve - Only one movable objec Low mainenance No aomizaion air - No aerosol formaion Less risk o healh - Less liquid loss Does no pollue he environmen Cos reducion No suscepible o blockages - Larger cross secions compared o normal nozzles Increased operaing safey 2
3 T H E C O M P O N E N T S A N D T H E P O S S I B I L I T I E S F O R C O M B I N I N G T H E M Ordering noice Single valve Insallaion ool The able below shows he VarioSpray II varians recommended by Lechler. The possible combinaions are highlighed by colors and are illusraed visually in he Componens and combinaions able. Please specify he individual componens required when placing your order. The liquid supply lines are available in he maerials 5N (polyamide) or 5F (polyurehane). Please replace WW in he order number wih he required maerial. Combinaion example for he varians B, C and D Nozzle overview Spray angle [ ] Ordering no., nozzle Suiable for valve Flow rae* [ml/min] 634.XXX Y Y NW 0.3 mm NW 0.5 mm NW 0.3 mm NW 0.5 mm NW 0.3 mm NW 0.5 mm l l l l l l l l l l l l l l l The available nozzles are shown in he adjacen able. Please ener he appropriae nozzle number in your order. NW = nominal widh DC = pulse widh raio Nozzle maerial: Sainless seel (303 SS) incl. O-ring (maerial: FPM) * DC: 15 % - 90 %; fluid pressure: 4-6 bar 3
4 Componens and combinaions Varian No. Descripion Ordering no. Pcs. Technical specificaion Lengh A B C D 1 Valve, incl. connecing nu Y NW 0.3 mm, addiional informaion see able Valve, incl. connecing nu Y NW 0.5 mm, addiional informaion see able 2 Nozzle 634.XXX See separae able 3 Valve cable, M8, open end Cable lengh: 2 m Valve cable, M8, open end Cable lengh: 5 m 11 Insallaion ool For fla fan nozzle, maerial: brass 1 Valve, incl. connecing nu Y max. 8 NW 0.3 mm, addiional informaion see able Valve, incl. connecing nu Y max. 8 NW 0.5 mm, addiional informaion see able 2 Nozzle 634.XXX max. 8 See separae able 4 Valve cable, M12 - M max. 8 Including BUS plug connecor, loose inser 1 m 5 Conrol uni Including BUS cable, BUS end plug, insrucion manual and quick sar manual 6 Valve hose, Ø 6 x 1 mm WW Valve hose, up o 4 valves, available maerials: 5N (Polyamid) or 5F (Polyurehan) 1.5 m Valve hose, Ø 6 x 1 mm WW Valve hose, up o 8 valves, available maerials: 5N (Polyamid) or 5F (Polyurehan) 2.5 m Wall fasening for conrol uni Fasening se o moun he conrol uni o a wall Rubber fee pcs., black, for conrol uni 11 Insallaion ool For fla fan nozzle, maerial: brass 1 Valve, incl. connecing nu Y max. 8 NW 0.3 mm, addiional informaion see able Valve, incl. connecing nu Y max. 8 NW 0.5 mm, addiional informaion see able 2 Nozzle 634.XXX max. 8 See separae able 4 Valve cable, M12 - M max. 8 Including BUS plug connecor, loose inser 1 m 5 Conrol uni Including BUS cable, BUS end plug, insrucion manual and quick sar manual 6 Valve hose, Ø 6 x 1 mm WW Valve hose, up o 4 valves, available maerials: 5N (Polyamid) or 5F (Polyurehan) 1.5 m Valve hose, Ø 6 x 1 mm WW Valve hose, up o 8 valves, available maerials: 5N (Polyamid) or 5F (Polyurehan) 2.5 m 7 Cenral liquid line, Ø 8 x 1,25 mm ww Cenral liquid line, available maerials: 5N (Polyamid) or 5F (Polyurehan) 3 m Cenral liquid line, Ø 8 x 1,25 mm ww Cenral liquid line, available maerials: 5N (Polyamid) or 5F (Polyurehan) 5 m 8 T-disribuor max. 8 Ø 8 o Ø 6 mm 10 Ball valve for bleeding Ball valve wih push-in fiing Wall fasening for conrol uni Fasening se o moun he conrol uni o a wall Rubber fee pcs., black, for conrol uni 11 Insallaion ool For fla fan nozzle, maerial: brass 1 Valve, incl. connecing nu Y max. 8 NW 0.3 mm, addiional informaion see able Valve, incl. connecing nu Y max. 8 NW 0.5 mm, addiional informaion see able 2 Nozzle 634.XXX max. 8 See separae able 4 Valve cable, M12 - M max. 8 Including BUS plug connecor, loose inser 1 m 5 Conrol uni Including BUS cable, BUS end plug, insrucion manual and quick sar manual 6 Valve hose, Ø 6 x 1 mm WW Valve hose, up o 4 valves, available maerials: 5N (Polyamid) or 5F (Polyurehan) 1.5 m Valve hose, Ø 6 x 1 mm WW Valve hose, up o 8 valves, available maerials: 5N (Polyamid) or 5F (Polyurehan) 2.5 m 7 Cenral liquid line, Ø 8 x 1,25 mm ww Cenral liquid line, available maerials: 5N (Polyamid) or 5F (Polyurehan) 3 m Cenral liquid line, Ø 8 x 1,25 mm ww Cenral liquid line, available maerials: 5N (Polyamid) or 5F (Polyurehan) 5 m 8 T-disribuor max. 8 Ø 8 o Ø 6 mm 9 ITEM - profile, 80 x 40 mm Including T-Slo Nus, screws, caps, universal holder 1 m ITEM - profile, 80 x 40 mm Including T-Slo Nus, screws, caps, universal holder 2 m 10 Ball valve for bleeding Ball valve wih push-in fiing Wall fasening for conrol uni Fasening se o moun he conrol uni o a wall Rubber fee pcs., black, for conrol uni 11 Insallaion ool For fla fan nozzle, maerial: brass Technical daa WW = maerial code: 5N (Polyamid) 5F (Polyurehane) Valve Nominal widh: 0.5 mm / (0.3 mm) Pressure range: 0-8 / (10) bar Volage: 24 V DC Type: 2/2-way N.C. Nominal power: 2.0 W Sealing maerial: FPM Housing maerial: (316L SS) Spring maerial: (301 SS) Coil resisance: 288 Ohm Proecion ype: IP 65 Frequency: Hz Hose: Ø 6 x 1 mm Conrol uni Max. number of valves: 8 Elecric connecion: V AC Conrol volage: 24 V DC Toal power: 20 W Frequency: 25 / 50 / 75 / 100 Hz Pulse widh: / 100% Follower ime: 0 10 s Exernal signal inpu: yes Proecion ype: IP 54 A P 4
5 PU LSE WI DTH MODU LATION I D E A L T E C H N O L O G Y F O R M A N Y A P P L I C A T I O N S Applicaions Coaing n Food indusry - Viamin spraying - Spraying of low-viscosiy sugar soluions n Beverages indusry - Ani-Scuffing of glass boles n Disinfecion - Hygiene applicaions n Nanoparicle applicaion - Consrucion indusry - Fabric processing n Release agen applicaion - Applicaion of demoulding oils - Foil producion - Coaing of plasic moulds - Elecronics applicaions Moisurizing n Food indusry - Produc moisurizing n Paper indusry - Moisurizing - Moisurizing of prining rollers Bel lubricaion n Auomoive indusry - Applicaion of ani-corrosion agen n Degreasing sysems Wha is pulse widh modulaion? Example for flow conrol Pulse widh modulaion refers o he variaion of he ON ime on / OFF ime off of a squarewave signal when he frequency f remains consan. Here, he frequency f corresponds o he reciprocal value of he period duraion T. on Pulse widh raio 95% T off on Pulse widh raio 15% off T The raio of he ON ime on o he period duraion T is referred o as he pulse widh raio (DC = duy cycle). The pulse widh raio deermines he flow rae. The valve is open during he ON ime on. The shorer he DC, he less he flow rae. Depending on he frequency seleced, he pulsaion is barely percepible o he naked eye. α = consan a DC % α = consan a DC % 5
6 Lechler GmbH Precision Nozzles Nozzle Sysems P.O. Box Mezingen / Germany Phone +49 (0) Fax +49 (0) info@lechler.de Inerne: Over 130 years of pracice and experience have resuled in know-how of an inernaional sandard. Inerdisciplinary eams of process engineers, designers and producion specialiss are consanly working o enhance and opimize Lechler producs a our main works in Mezingen near Sugar. Worldwide, 10 subsidiary companies and over 40 branches of our represenaives provide on-sie suppor for our cusomers. Belgium: Lechler S.A./N.V. Avenue Mercaorlaan, Wavre Phone: (10) Fax: (10) info@lechler.be China: Lechler Inl. Trad. Co. Ld. Beijing Rm. 418 Landmark Tower No. 8 Dong San Huan Bei Lu Phone: (86) , Fax: (86) info@lechler.com.cn Finland: Lechler Oy Posliiniehaankau Kerava Phone: (358) Fax: (358) info@lechler.fi France: Lechler France, S.A. Bâ. CAP2 B , Rue Marceau Monreuil cedex Phone: (1) Fax: (1) info@lechler.fr Grea Briain: Lechler Ld. 1 Fell Sree, Newhall Sheffield, S9 2TP Phone: (0114) Fax: (0114) info@lechler.com India: Lechler (India) Pv. Ld. Plo B-2 Main Road Wagle Indusrial Esae Thane (W) Phone: (22) Fax: (22) lechler@lechlerindia.com Sweden: Lechler AB Spärrgaan 8 SE Karlsad Phone: (46) Fax: (46) info@lechler.se Spain: Lechler S.A. Avda. Pirineos 7 Oficina B7, Edificio Inbisa I San Sebasián de los Reyes, Madrid Phone: (34) Fax: (34) info@lechler.es USA: Lechler Inc. 445 Kauz Road S. Charles, IL Phone: (630) Fax: (630) info@lechlerusa.com Ediion 04/12 E 500 LEC S Subjec o echnical modificaion.
Nozzle valve system for the variable atomization of very small liquid volumes
Nozzle valve sysem for he variable aomizaion of very small liquid volumes VERY SMALL LIQUID VOLUMES MAXIMUM BENEFIT Innovaive spraying echnology opens up new applicaions The pressure o sandardize is increasing
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