ANSUL. Part No

Transcription

1 ANSUL Vertical and Horizontal Bladder Tank Manual Part No

2 VERTICAL AND HORIZONTAL BLADDER TANKS Filling and Maintenance Manual

3 INTRODUCTION This manual is intended as a guide for both the ANSUL Vertical Bladder Tanks and Horizontal Bladder Tanks. If there are any questions, or further information is required, contact Tyco Fire Protection Products, Applications Engineering, Marinette, Wl Those who design, install, operate, refill, inspect, or maintain these systems should read this entire manual. IMPORTANT This equipment is designed for use on only Class A Fires and Class B Hydrocarbon Fires. Bladder tanks are mechanical devices. They need periodic care. Inspections provide reasonable assurance that the bladder tank is full and the system is operable. Inspection should take into consideration the environment, system use, and user inspection policy; but as a minimum should be conducted semi-annually. Maintenance, which provides maximum assurance that the ANSUL foam concentrate is effective and the system is operable, should be conducted at annual intervals, or earlier when indicated by an inspection.! WARNING Maximum working pressure for an ANSUL bladder tank is 175 psi (12.06 bar). ASME Code requires over pressure protection prior to placing this vessel in service. Tyco Fire Protection Products has not provided over pressure protection with this vessel. It shall be the responsibility of Owner to arrange for such over pressure protection. Note: Tyco Fire Protection Products has not provided an over pressurization device because the water supply pressure and flow capacity of your fire protection system and the details of the complete system design must be known before an over pressure protection device can be provided. Therefore, the owner or the engineer designing the fire protection system shall have the responsibility of determining and arranging for the type of over pressure protection that should be provided for this vessel as part of the fire protection system. If additional information or assistance is required, please contact your fire protection system engineer.! CAUTION Do not weld on the bladder tank. The tank contains an elastomeric bladder and interior protective coating which will be destroyed by welding temperatures. For additional information contact Tyco Fire Protection Products, Applications Engineering, Marinette, Wl Because the foam concentrate will undergo thermal expansion as the temperature increases, it is important, that at the time of filling, the temperature of the concentrate be as close as possible to the actual ambient temperature where the tank will be located. NOTICE ANSUL Foam Concentrates must be stored within the temperature range listed on the tank nameplate. If the concentrates require storage outside of these temperature ranges, consult Tyco Fire Protection Products, Applications Engineering, Marinette, Wl Also, particular attention should be given to the Field Inspection Manual (Part No ) which deals with the testing procedures for ANSUL Foam Concentrates.! CAUTION Lifting lugs are designed to lift the tank empty while utilizing two lift lugs on vertical tanks and four lift lugs on horizontal tanks. The angle of the rope or chain from horizontal must be 30 degrees or greater

4 TABLE OF CONTENTS SECTION PAGE Equipment Description 1 System Schematics 2 4 Installation 5 Auxiliary Filling Equipment 6 Initial Fill 7 8 Minor Refill* 9 10 Major Refill** Inspection 13 Maintenance Service and Repair * A Minor Refill is replacement of less than 25% of the concentrate. ** A Major Refill is replacement of more than 25% of the concentrate.

5 EQUIPMENT DESCRIPTION Page 1 EQUIPMENT DESCRIPTION The ANSUL Bladder Tank is the main component in a bladder storage proportioning system. These tanks are available in vertical or horizontal configurations. Both the vertical and horizontal bladder tanks consist of the following components: 1. ASME constructed steel pressure vessel 2. Flexible elastomeric bladder 3. Perforated center discharge tubes 4. Four one-inch ball valves: Bladder Vent/Fill Valve Bladder Drain/Fill Valve Tank Shell Vent Valve Tank Shell Drain Valve BLADDER VENT/ FILL VALVE CONCENTRATE OUTLET TANK BLADDER CENTER TUBE TANK SHELL VENT VALVE WATER CHANNEL WATER INLET BLADDER DRAIN/FILL VALVE TANK SHELL DRAIN VALVE SIGHT GAUGE TEE FIGURE BLADDER VENT/ FILL VALVE WATER INLET TANK CONCENTRATE OUTLET CENTER TUBES TANK SHELL VENT VALVE WATER CHANNEL BLADDER TANK SHELL DRAIN VALVE BLADDER DRAIN/ FILL VALVE SIGHT GAUGE TEE FIGURE

6 SYSTEM SCHEMATICS Page 2 SYSTEM SCHEMATICS The following schematics (Figures 3 and 4) represent typical system piping and valving arrangements for bladder proportioning systems with vertical or horizontal tank configurations. These systems, however, must be designed by competent, experienced engineers to ensure equipment compatibility; proper functioning of the system; and compliance with NFPA codes, as well as local and end-user requirements. Tyco Fire Protection Products typically supplies: Foam agent Bladder tank with tank valves Proportioner with built-in metering orifice Most discharge devices Supplied by others: Special operational valves (manual or automated) Strainers Interconnecting piping Typical Bladder Tank System Piping Requirements are shown on Pages 3 and 4. PROPORTIONER STRAINER (REQUIRED WITH PROTEIN-BASED FOAMS) SYSTEM ACTUATION VALVE (MANUAL OR AUTOMATED) TO DISCHARGE DEVICES IMPORTANT Because of the similarities between vertical and horizontal bladder tanks, the procedures and tank valve functions are identical. Therefore, vertical bladder tank schematics are used exclusively throughout the remainder of this manual. For horizontal bladder tanks, refer back to Figures 2 or 4 for valve locations. PROPORTIONER SWING CHECK VALVE CONCENTRATION ISOLATION VALVE STRAINER (REQUIRED WITH PROTEIN-BASED FOAMS) BLADDER VENT/FILL VALVE SYSTEM ACTUATION VALVE (MANUAL OR AUTOMATED) PRESSURIZED WATER SOURCE WATER INLET VALVE (MANUAL OR AUTOMATED) TANK SHELL VENT VALVE TO DISCHARGE DEVICES BLADDER VENT/FILL VALVE PRESSURIZED WATER SOURCE TANK SHELL VENT VALVE SWING CHECK VALVE CONCENTRATE ISOLATION VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) BLADDER DRAIN/FILL VALVE SIGHT GAUGE TEE TANK SHELL DRAIN VALVE FIGURE SIGHT GAUGE TEE TANK SHELL DRAIN VALVE BLADDER DRAIN/ FILL VALVE FIGURE

7 SYSTEM SCHEMATICS Page 3 One Stanton Street Marinette, WI USA

8 R SPRINKLER FIRE-ALARM SYSTEM SCHEMATICS Page SIGHT GAUGE (OPTIONAL) BLADDER TANK ANSUL NO. SEE NOTE (3) FLOWMAX CL VARIABLE RANGE PROPORTIONER LOCAL CODES MAY REQUIRE BACKFLOW PREVENTER IN WATER FEED LINE DESCRIPTION BLADDER VENT/FILL TANK SHELL VENT TANK SHELL DRAIN WATER INLET - 2" CONCENTRATE SUPPLY - 2" HYDRAULIC CONCENTRATE - 2" SWING CHECK - 2" SPRINKLER ACTUATION/ALARM - 6" OS&Y - 6" DESCRIPTION BLADDER DRAIN/FILL SIGHT GAUGE (OPTIONAL) 12 FLOWMAX CL PROPORTIONER - 6" - 1" - 1" - 1" - 1" - 1/2" NOTES: 1. SPRINKLER VALVE MAY BE ALARM CHECK, DRY PIPE, OR PRE-ACTION TYPES AS REQUIRED BY SYSTEM DESIGN. 2. IT IS RECOMMENDED THAT THE FLOWMAX CL PROPORTIONER IS LOCATED ON THE SUPPLY SIDE OF THE SPRINKLER VALVE TO ALLOW STANDARD SPRINKLER VALVE DRAIN TRIM TO BE UTILIZED IF REQUIRED. 3. DISCHARGE DEVICE MAY BE SPRINKLER HEADS (AS SHOWN) OR OTHER TYPE DEVICE SUCH AS MONITOR NOZZLES, HANDLINE NOZZLES, OR FOAM CHAMBERS AS REQUIRED BY SYSTEM DESIGN. 4. ARROWS INDICATE DIRECTION OF FLOW. 5. RECOMMENDED INTERCONNECTING PIPE, FITTINGS, AND VALVE (SEE CHART, NUMBERS 6 THRU 9) SIZES TO BLADDER TANK ARE GIVEN CORRESPONDING TO PROPORTIONER SIZE. SEE NOTE (8) 6. THE FLOWMAX PROPORTIONER(S) CAN BE LOCATED UP TO 35 EQUIVALENT LENGTH FEET OF PIPING FROM THE CONCENTRATE OUTLET OF THE BLADDER TANK (VALVES AS SHOWN ON THIS DRAWING ARE NOT REQUIRED TO BE INCLUDED IN EQUIVALENT LENGTH CALCULATION). 7. THE HYDRAULIC CONCENTRATE VALVE (VALVE #8) MAY BE ELIMINATED ON AN AUTOMATIC SYSTEM HAVING ONE PROPORTIONER PROVIDED THE FLOWMAX PROPORTIONER IS LOCATED AT AN ELEVATION AT OR ABOVE THE BLADDER TANK FOAM CONCENTRATE OUTLET CONNECTION LOCATED AT THE TOP OF THE TANK. 8. TEST CONNECTION FOR WET PIPE SYSTEMS SHOULD BE LOCATED AT END OF SYSTEM MAIN FOR PREPRIMING PURPOSES. THE VALVE SHOULD BE SIZED FOR THE REQUIRED FLOW OF THE PROPORTIONER. CONSIDERATION SHALL BE GIVEN TO FRICTION LOSSES BEYOND THE VALVE FOR TEMPORARY FIRE HOSES USED TO DISCHARGE INTO THE SOLUTION COLLECTION AREA. METHODS OF DISPOSAL VARY-REFER TO TECHNICAL BULLETIN 52 AND 60. MANUAL SYSTEM CLOSED CLOSED CLOSED CLOSED CLOSED OPEN CLOSED CLOSED NORMAL POSITION AUTO SYSTEM CLOSED CLOSED CLOSED CLOSED CLOSED OPEN OPEN CLOSED --- CLOSED OR OPEN OPEN TYPICAL BLADDER TANK/FLOWMAX CL SYSTEM PIPING REQUIREMENTS DATE DWN. ANSUL FIRE PROTECTION MARINETTE, WI NONE EEH One Stanton Street Marinette, WI USA SCALE DRAWING NUMBER REV. CHKD. APPD. AE SHEET 1 OF

9 INSTALLATION Page 5 INSTALLATION To prepare the bladder tank for placement in service: 1. Remove all cord, wrapping, and banding ties. Examine entire system and component parts for concealed shipping damage before placement or securement on site. 2. NOTICE If the bladder tank is to be connected to a Closed Head Sprinkler System, contact Tyco Fire Protection Products, Applications Engineer ing, Marinette, Wl NOTICE For bladder tank dimensions, refer to Vertical and Horizontal Bladder Tank Data Sheet (Form No. F-83179).! CAUTION Lifting lugs are designed to lift the tank empty while utilizing two lift lugs on vertical tanks and four lift lugs on horizontal tanks. The angle of the rope or chain from horizontal must be 30 degrees or greater. 3. Anchor system to floor and remove plastic shipping plugs from bladder tank valves.! CAUTION Do not weld on the bladder tank. The tank contains an elastomeric bladder and interior protective coating which will be destroyed by welding temperatures. For additional information contact Tyco Fire Protection Products, Applications Engineering, Marinette, Wl Install foam proportioner in main distribution supply pipe to discharge device(s). NOTICE The proportioner must be mounted at the same elevation as the top flange of the tank or a normally-closed valve (manual or automated) must be installed in the foam concentrate line to prevent agent migration. A concentrate isolation valve is required to isolate the tank during filling procedures. 5. Install piping from water supply upstream of proportioner (see Figures 3 and 4) and to the bladder tank water inlet using the appropriate piping, valves, gauges, unions, etc., as determined by the system design engineer.! WARNING Maximum working pressure for an ANSUL bladder tank is 175 psi (12.06 bar). ASME Code requires over pressure protection prior to placing this vessel in service. Tyco Fire Protection Products has not provided over pressure protection with this vessel. It shall be the responsibility of Owner to arrange for such over pressure protection. Verify that over pressure protection has been provided for this vessel within the fire protection system. If additional information or assistance is required, please contact the fire protection system design engineer. 6. Install piping from the bladder tank foam concentrate outlet to the proportioner concentrate inlet using appropriate piping, valves, strainers, check valves, unions, etc., as determined by the system design engineer. 7. If an optional sight gauge is provided, install gauge by completing the following steps: a. Remove plug from tee located adjacent to the Bladder Drain/Fill Valve near the bottom of the tank. (See Figure 1 or 2.) b. Screw sight gauge assembly into tee using Teflon tape on male threads of nipple. c. Snap end of support into adapter located on side of tank. HYDRAULIC ACTUATED BALL VALVE INSTALLATION / OPERATION The hydraulic actuated ball valve requires pressure to open. There are two 1/8 in. ports on each actuator, one is labeled in and the other is unlabeled. Most valve sizes use a single actuator, but some larger valves use a twin actuator assembly. With the ball valve in the closed position, the actuation piping is piped to the in port(s); the vent port(s) is left open to allow air pressure to be relieved as the internal piston is pushed over by the water pressure. The actuator has to be manually reset by relieving the actuation water pressure and with a wrench manually turning the indicator stub back to the closed position. If the in label has been removed, with the valve in the closed position, put a finger over both ports and manually open the valve with a wrench. The port(s) that is pulling a suction is the port(s) to pipe the actuation piping to. Remember the vent port(s) must be left open to atmosphere and not plugged, otherwise the valve will not open.

10 AUxILIARY FILLING EQUIPMENT Page 6 The following equipment is not supplied by Tyco Fire Protection Products, but is required for Initial Fill and Major Refill. (See Figures 3 and 4.) 1. A Wet/Dry shop vacuum with a 2 HP (1.5 Kw) motor or larger. 2. Appropriate pipe fittings and duct tape to connect the vacuum hose to the 1 inch NPT Tank Shell Vent Valve. 3. Concentrate fill pump* capable of 25 GPM (94.6 Lpm) maximum output at 15 psi (1.03 bar), pump suction and discharge hose, a two-position ball valve, and all appropriate fittings for connecting to the 1 inch NPT Bladder Drain/Fill Valve. *ANSUL Bladder Tank Fill Pump (includes suction and clear discharge hose) Part No , or equal. NOTICE Prior to adding foam concentrate to the tank, its refractive index should be measured and recorded on the Field Inspection Record (see FIeld Inspection Manual), along with a refractive index vs. concentration curve. The procedures for these operations are covered in the Field Inspection Manual (Part No ). It is also required that the batch numbers from the concentrate pails be recorded for future reference.

11 INITIAL FILL Page 7 To initially fill a bladder tank:! CAUTION Because the foam concentrate will undergo thermal expansion as the temperature increases, it is important, that at the time of filling, the temperature of the concentrate be as close as possible to the actual ambient temperature where the tank will be located. Fill the bladder only to the capacity specified on tank nameplate. Overfilling may result in bladder damage. 4. Connect vacuum hose to shop vacuum and start vacuum. Note the high pitched sound from the vacuum before opening Tank Shell Vent Valve. This will be the same pitch heard in Step No Open Tank Shell Vent Valve to pull the air out between the bladder and tank shell, which will pull the bladder out to the tank shell wall (see Figure 6). 6. When the change in pitch from the vacuum is heard, this indicates the bladder is now completely pulled out to the tank shell wall. First close the Tank Shell Vent Valve, then turn off the vacuum (see Figure 6). 1. Confirm plastic shipping plugs are removed from all bladder tank valves. 2. Make certain bladder tank valve handles are in the following positions (see Figure 5). Water Inlet Valve Closed Tank Shell Drain Valve Closed Bladder Drain/Fill Valve Open Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Open Concentrate Isolation Valve Closed If provided: Sight Gauge Valve Operating 3. Connect vacuum hose to the Tank Shell Vent Valve. This may be accomplished by using pipe fittings and securing with duct tape (see Figure 5). BLADDER VENT/ FILL VALVE CONNECT TO HOSE BLADDER BLADDER DRAIN/FILL VALVE CONCENTRATE ISOLATION VALVE BLADDER VENT/FILL VALVE TANK SHELL VENT VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) 2 HP WET/DRY SHOP VACUUM TANK SHELL DRAIN VALVE CONCENTRATE ISOLATION VALVE AIR AIR TANK SHELL VENT VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) FIGURE Open the concentrate fill pump valve and prime the pump with concentrate; then close pump valve. 8. Connect concentrate fill pump to the Bladder Drain/Fill Valve. Only the ANSUL foam concentrate specified on tank nameplate may be pumped into bladder. NOTICE BLADDER TANK SHELL DRAIN VALVE If the type of foam concentrate is not specified on the tank nameplate, this information must be supplied by the customer s contracting/engineering agent. 9. Start concentrate fill pump and open pump valve. BLADDER DRAIN/ FILL VALVE FIGURE

12 INITIAL FILL Page Proceed to fill the Bladder Tank with concentrate. At this point the only valves that should be open are the pump valve, Bladder Drain/Fill Valve and the Bladder Vent/Fill Valve, which is venting the air being displaced by foam concentrate (see Figure 7).! CAUTION Monitor pumping of concentrate to avoid pumping air into the tank as this would cause frothing of concentrate within tank. CONCENTRATE PUMP AIR CONCENTRATE BLADDER DRAIN/ FILL VALVE BLADDER VENT/ FILL VALVE 2 HP WET/DRY SHOP VACUUM 14. If an optional sight gauge is attached, take a reading and mark the full level on sight gauge tube. Refer to the Bladder Tanks Measurement Guide (Part No ) for instructions or other options. NOTICE If using a dipstick or weighted line to measure concentrate, take a reading and mark the full level on the dipstick/line. Do this after initially filling the tank with the exact amount of concentrate as specified on the tank nameplate. 15. Return bladder tank valve handles to the operating positions (see Figure 8): Water Inlet Valve Open Tank Shell Drain Valve Closed Bladder Drain/Fill Valve Closed Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Closed Concentrate Isolation Valve Normal Operating Position If Provided: Sight Gauge Valve Operating BLADDER VENT/ FILL VALVE PUMP VALVE TANK SHELL DRAIN VALVE FIGURE Once the Bladder Tank is filled to the rated capacity stamped on the tank nameplate, close the Bladder Drain/Fill Valve, shut off concentrate fill pump and close Bladder Vent/Fill Valve. For use of partial 55 gallon (208 L) drums, refer to the Bladder Tank Measurement Guide (Part No ) to confirm tank is filled to rated capacity. 12. Disconnect vacuum hose from Tank Shell Vent Valve. 13. Disconnect concentrate fill pump from Bladder Drain/Fill Valve. CONCENTRATE BLADDER DRAIN/FILL VALVE CONCENTRATE ISOLATION VALVE SIGHT GAUGE TEE TANK SHELL VENT VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) TANK SHELL DRAIN VALVE FIGURE Insert ring pins through valve handles into brackets and install visual inspection seals. 17. To give maximum assurance that the system will operate effectively and safely, a maintenance examination should be performed at this time. 18. Record date of placement in service and instruct personnel in operation of the system.

13 MINOR REFILL Page 9 A MINOR REFILL IS REQUIRED WHEN LESS THAN 25% OF THE CONCENTRATE MUST BE REPLACED WITHIN THE BLADDER TANK. Refer to the Bladder Tank Measurement Guide (Part No ) to determine the amount of agent required. BLADDER VENT/ FILL VALVE TANK SHELL VENT VALVE Pour-In Method: NOTICE Pour-In Method may only be used in Minor Refill procedures. Do not attempt to use the Pour-In Method in the Initial Fill or Major Refill sections. 4. Insert plastic funnel into Bladder Vent/Fill Valve and pour in only the ANSUL foam concentrate specified on tank nameplate until filled. CONCENTRATE ISOLATION VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) IMPORTANT If the type of foam concentrate is not specified on the tank nameplate, this information must be supplied by the customer s contracting/engineering agent. 5. After completing Step 4, proceed to Step 11 and complete the Minor Refill Section. BLADDER DRAIN/FILL VALVE SIGHT GAUGE TEE To refill the bladder tank: FIGURE Close Water Inlet Valve and Concentrate Isolation Valve. 2. Slowly open Tank Shell Drain Valve and Tank Shell Vent Valve to drain water from tank shell (see Figure 9).! WARNING TANK MAY BE UNDER PRESSURE AT THIS TIME. DO NOT PLACE FACE OR BODY IN FRONT OF VALVES AS INJURY MAY RESULT. 3. Open Bladder Vent/Fill Valve. NOTICE Either the Pour-In Method of filling, Steps 4 and 5, or Pump-In Method of filling, Steps 6 through 13, may be used. TANK SHELL DRAIN VALVE Pump-In Method: 6. Open the concentrate fill pump valve and prime the pump with concentrate; then close pump valve. 7. Connect the concentrate fill pump and valve to the Bladder Drain/Fill Valve. Only the ANSUL foam concentrate specified on tank nameplate may be pumped into bladder. IMPORTANT If the type of foam concentrate is not specified on the tank nameplate, this information must be supplied by the customer s contracting/engineering agent. 8. Start concentrate fill pump, open pump valve, and build pump pressure. 9. Slowly open the Bladder Drain/Fill Valve and start pumping the concentrate into bladder until the bladder is filled with the amount of concentrate stamped on tank nameplate. 10. Close Bladder Drain/Fill Valve and disconnect concentrate pump.

14 MAJOR REFILL Page Return bladder tank valve handles to the operating positions (see Figure 8): Water Inlet Valve Open Tank Shell Drain Valve Closed Bladder Drain/Fill Valve Closed Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Closed Concentrate Isolation Valve Normal Operating Position If Provided: Sight Gauge Valve Operating 12. Insert ring pins through valve handles into brackets and install visual inspection seals. 13. Record date of Minor Refill and notify operating personnel that system is back in service. 5. Connect vacuum hose to the Tank Shell Vent Valve. This may be accomplished by using pipe fittings and securing with duct tape (see Figure 10). CONCENTRATE ISOLATION VALVE BLADDER AIR BLADDER VENT/ FILL VALVE AIR CONNECT TO HOSE TANK SHELL VENT VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) A MAJOR REFILL IS REQUIRED WHEN MORE THAN 25% OF THE CONCENTRATE MUST BE REPLACED WITHIN THE BLADDER TANK. Refer to the Bladder Tanks Measurement Guide (Part No ) to determine the amount of agent required. Refer to the Auxiliary Equipment Section for a list of necessary equipment. To refill the bladder tank: 1. Close Water Inlet Valve and Concentrate Isolation Valve. 2. Slowly open Tank Shell Vent Valve to relieve water pressure.! WARNING TANK MAY BE UNDER PRESSURE AT THIS TIME. DO NOT PLACE FACE OR BODY IN FRONT OF VALVES AS INJURY MAY RESULT. BLADDER DRAIN/FILL VALVE TANK SHELL DRAIN VALVE FIGURE Connect vacuum hose to shop vacuum and start vacuum. Note the high pitched sound from the vacuum before opening valve. This will be the same pitch heard in Step No Open Tank Shell Vent Valve to pull the air out between bladder and tank shell, which will pull the bladder out to the tank shell wall (see Figure 11). 3. Open Tank Shell Drain Valve until all water is drained and all pressure is relieved from tank. 4. When water has been drained from the tank place bladder tank valve handles in the following position (see Figure 10). Water Inlet Valve Closed Tank Shell Drain Valve Closed Bladder Drain/Fill Valve Closed Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Open Concentrate Isolation Valve Closed If provided: Sight Gauge Valve Operating

15 MAJOR REFILL Page When the change in pitch from the vacuum is heard this indicates the bladder is now completely pulled out to the tank shell wall. First close the Tank Shell Vent Valve, then turn off the vacuum (see Figure 11). CONCENTRATE ISOLATION VALVE BLADDER VENT/ FILL VALVE TANK SHELL VENT VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) 12. Proceed to fill the Bladder Tank with concentrate. At this point the only valves that should be open are the pump valve, Bladder Drain/Fill Valve and the Bladder Vent/Fill Valve, which is venting the air being displaced by foam concentrate (see Figure 12).! CAUTION Monitor pumping of concentrate to avoid pumping air into the tank as this would cause frothing of concentrate within tank. BLADDER VENT/ FILL VALVE BLADDER 2 HP AIR WET/DRY SHOP VACUUM CONCENTRATE BLADDER DRAIN/ FILL VALVE FIGURE Open the concentrate fill pump valve and prime the pump with concentrate; then close pump valve. 10. Connect concentrate fill pump to the Bladder Drain/Fill Valve. Only the ANSUL foam concentrate specified on tank nameplate may be pumped into bladder. NOTICE If the type of foam concentrate is not specified on the tank nameplate, this information must be supplied by the customer s contracting/engineering agent. TANK SHELL DRAIN VALVE 11. Start concentrate fill pump and open pump valve, then open Bladder Drain/Fill Valve. CONCENTRATE PUMP BLADDER DRAIN/ FILL VALVE PUMP VALVE TANK SHELL DRAIN VALVE 2 HP WET/DRY SHOP VACUUM FIGURE Once the Bladder Tank is filled to the rated capacity stamped on the tank nameplate, close the Bladder Drain/ Fill Valve, shut off concentrate fill pump and close Bladder Vent/Fill Valve. For use of partial 55 gallon (208 L) drums, refer to the Bladder Tanks Measurement Guide (Part No ) to confirm tank is filled to rated capacity. 14. Disconnect vacuum hose from Tank Shell Vent Valve. 15. Disconnect concentrate fill pump from Bladder Drain/Fill Valve.

16 MAJOR REFILL Page Return bladder tank valve handles to the operating positions (see Figure 13). Water Inlet Valve Open Tank Shell Drain Valve Closed Bladder Drain/Fill Valve Closed Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Closed Concentrate Isolation Valve Normal Operating Position If Provided: Sight Gauge Valve Operating BLADDER VENT/ FILL VALVE TANK SHELL VENT VALVE CONCENTRATE ISOLATION VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) CONCENTRATE BLADDER DRAIN/FILL VALVE SIGHT GAUGE TEE TANK SHELL DRAIN VALVE FIGURE Insert ring pins through valve handles into brackets and install visual inspection seals. 18. Record date of Major Refill and notify operating personnel that system is back in service.

17 INSPECTION Page 13 Inspection should take into consideration the environment, system use, and user inspection policy; but as a minimum should be conducted semi-annually. To provide reasonable assurance that the ANSUL bladder tank is full and operable: 1. Note general appearance of the system and component parts, checking for mechanical damage or corrosion. 2. Inspect all auxiliary equipment in accordance with the manufacturer s instructions. 3. Check all nameplates for readability. 4. Examine piping and supports for mechanical damage or corrosion. 5. Check the concentrate fill level by referring to the Bladder Tank Measurement Guide (Part No ). 6. Make certain bladder tank valve handles are ringpinned and sealed in the operating positions (see Figure 14): Water Inlet Valve Open Tank Shell Drain Valve Closed Bladder Drain/Fill Valve Closed Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Closed Concentrate Isolation Valve Normal Operating Position If Provided: Sight Gauge Valve Operating 7. Record date of inspection and any service performed. 8. Notify operating personnel that system is back in service. PROPORTIONER BLADDER VENT/ FILL VALVE SYSTEM ACTUATION VALVE (MANUAL OR AUTOMATED) TO DISCHARGE DEVICES SWING CHECK VALVE PRESSURIZED WATER SOURCE TANK SHELL VENT VALVE CONCENTRATE ISOLATION VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) CONCENTRATE BLADDER DRAIN/FILL VALVE SIGHT GAUGE TEE TANK SHELL DRAIN VALVE FIGURE

18 MAINTENANCE Page 14 To provide maximum assurance that the ANSUL bladder tank will operate effectively and safely, maintenance must be performed annually, or sooner when indicated by an inspection. 1. Note general appearance of system and component parts, checking for mechanical damage or corrosion. 2. Check nameplates for readability, corrosion, or looseness. 3. Examine all auxiliary equipment in accordance with the manufacturer s instructions. 4. Examine piping and supports for mechanical damage or corrosion. 5. Collect a small sample of foam concentrate from the bladder tank by completing the following steps: a. Open Bladder Drain/Fill Valve and discharge a small quantity of concentrate, approximately 1 pint (0.5 L), into a clean container; then close. b. Check the foam concentrate by referring to the Field Inspection Manual, Part No Make certain bladder tank valve handles are ringpinned in the operating position (see Figure 15): Water Inlet Valve Open Tank Shell Drain Valve Closed Bladder Drain/Fill Valve Closed Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Closed Concentrate Isolation Valve Normal Operating Position If Provided: Sight Gauge Valve Operating 7. Collect a foam solution sample by completing the following steps: a. Turn on the water supply and allow system to discharge for two minutes. NOTICE Make certain solution is properly disposed of in accordance with applicable laws, codes and regulations. d. Open Tank Shell Drain Valve and Tank Shell Vent Valve until all water is drained from tank. e. With Water Inlet Valve and Concentrate Isolation Valve closed, turn on water supply to flush remaining solution from distribution piping, then shut off water supply. f. Analyze foam solution sample by referring to Field Inspection Manual (Part No ). 8. Refer to the Bladder Tanks Measurement Guide (Part No ) to determine the type of refill required. Then, refill the tank. 9. Return bladder tank valve handles to the operating positions (see Figure 15): Water Inlet Valve Open Tank Shell Drain Valve Closed Bladder Drain/Fill Valve Closed Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Closed Concentrate Isolation Valve Normal Operating Position If Provided: Sight Gauge Valve Operating 10. Insert ring pins through valve handles into brackets and install visual inspection seals. 11. Record date of annual maintenance examination and any service performed. 12. Notify operating personnel that system is back in service. TO DISCHARGE DEVICES PROPORTIONER SWING CHECK VALVE CONCENTRATE ISOLATION VALVE CONCENTRATE BLADDER VENT/ FILL VALVE SYSTEM ACTUATION VALVE (MANUAL OR AUTOMATED) PRESSURIZED WATER SOURCE TANK SHELL VENT VALVE WATER INLET VALVE (MANUAL OR AUTOMATED) b. After two minutes, collect 1 quart (1 L) of solution in a clean container. c. Close Water Inlet Valve and shut off water source. BLADDER DRAIN/FILL VALVE SIGHT GAUGE TEE TANK SHELL DRAIN VALVE FIGURE

19 MAINTENANCE Page 15 SUGGESTED FOAM SYSTEM TESTING (BLADDER TANK WITH TEST HEADER) 1. If bladder tanks are not filled, fill per ANSUL Bladder Tank Manual or authorized ANSUL representative s instruction. 2. Prepare required refractive index standards, and generate refractive index curve for testing foam discharge samples. Refer to Field Inspection Manual. 3. Prior to testing, make sure all valves on bladder tanks are in the correct position. All 1 in. vent, fill, and drain valves should be closed. The hydraulic actuated concentrate valve should be closed (1/8 in. connection not used should be left open to vent air). The Concentrate Isolation Valve should be closed. Slowly open the Water Inlet Valve to pressurize tank. 4. Connect hoses to test header. With only water flowing, adjust hose valve to establish the desired system test flow. (Note: Recommended system test flow for closed head system is typically at the low end listed flow rate for the size proportioner being tested.) Shut down system valve without closing the adjusted hose valve, and reset system valve for test actuation. If using a containment truck for the foam solution, attach discharge hoses to truck. A test sample valve (1/4 in. minimum) is required in the discharge piping somewhere between the proportioner and the containment truck. Note: Spraying or pretreating the truck tank with a defoaming agent is recommended to prevent nuisance foaming in the truck tank during testing. 5. Once the bladder tank has been filled and hose valves have been adjusted, one zone is selected for foam discharge. Personnel are required to be stationed at the test sample valve to take samples of foam discharge and at the bladder tank to shut off the foam concentrate once the foam sample is taken. Communication between these two persons is important to minimize concentrate used. 6. Once everyone is in their positions, trip selected zone. Thirty to forty-five seconds after foam appears from the test valve, take a sample of the solution discharge. Shut Concentrate Isolation Valve as soon as the samples are taken. Check refractive index against the standard curve that was made in step #2. If sample is low, retest. When sample tests OK, shut down test valve, and change over to other risers that need to be tested repeating procedure. 7. After system tests are completed, refill bladder tank if required; and return valves to their normal operating positions. On the main tank, the hydraulic valves need to be closed (this has to be done manually). The Water Inlet Valve and the Concentrate Isolation Valves are to be in the open position. On the reserve tank, all valves are to be in the closed position as this is a reserve supply to put the system back in service quickly after a discharge. Note: Containment and disposal of the foam solution is the responsibility of others.

20 SERVICE AND REPAIR Page 16 The best assurance against system malfunction is proper operation, recharge, inspection, and maintenance. To remedy, as quickly as possible, any disorder that may occur, the following table lists some of the probable irregularities that may develop and gives suggestions for corrective action. To remedy any disorder detected through periodic inspection and maintenance examinations: Component Disorder Corrective Action Bladder Tanks Dents* or Abrasions Hydrostatically test (see ASME plate affixed to tank) and refinish (clean damaged area and repaint, using a compatible primer and finish coat), or replace tank. Paint Peeling Remove loose paint with a wire brush and repaint using a compatible primer and finish coat. Seam Welds Evidencing Replace tank or consult Product Services, Tyco Fire Discoloration or Pin Holes Protection Products, Marinette, Wisconsin Rust Spots, Pits, or Corrosion Deposits Clean corroded areas with a wire brush, replacing tank if there is any corrosion penetration; or repaint, using a primer and finish coat. Bladder Cracking, Flaking, or Aging See Bladder Integrity Verification Procedure. Replace bladder or consult Product Services, Tyco Fire Protection Products, Marinette, Wisconsin Torn or Ruptured See Bladder Integrity Verification Procedure. Replace bladder or consult Product Services, Tyco Fire Protection Products, Marinette, Wisconsin Nameplate Unreadable Wording Use a mild abrasive (scouring powder) to clean plate. If readability cannot be improved, replace nameplate. Loose Missing Remove nameplate and inspect area under plate. If corroded, see section on Bladder Tanks Rust Spots, Pits, or Corrosion Deposits and take corrective action as surface condition would indicate, or clean area (repaint, using a primer and finish coat if necessary) and reaffix plate, using a good grade of heatless adhesive. Replace with correct nameplate. (See applicable parts list.) Valves Broken or Missing Visual Seal Replace visual inspection seal. Bent, Corroded, or Binding Ring Pin Cracked, Corroded, or Binding Chain Bent, Broken, or Missing Valve Handle Valve Immovable, Stiff, Inoperable, or Leaking Little or No Agent Flow Replace ring pin. Replace chain. Remove, repair, and reassemble; or replace. Disconnect, disassemble and clean. Replace parts as required. Check concentrate line for obstructions or damage. Replace if necessary. Check for obstruction in tank valves. Make certain adequate water and water pressure are available. *RECORD DENTS FOR REFERENCE IN FUTURE SERVICING, REPLACING TANK IF DENTS ARE DEEP.

21 SERVICE AND REPAIR Page 17 BLADDER INTEGRITY VERIFICATION PROCEDURE 1. Isolate the bladder tank from the system by closing both the Water Inlet and Concentrate Isolation Valves. Drain water from the tank shell by opening Tank Shell Drain and Shell Vent Valves.! CAUTION Tank may be under pressure at this time. Do not place face or body in front of valves as injury may result. 2. Transfer remaining foam concentrate in bladder to 55 gallon (208 L) drums or some other container. 3. When tank is completely drained, the valves on the bladder tank should be in the following positions: Water Inlet Valve Closed Concentrate Isolation Valve Closed Tank Shell Drain Valve Closed Tank Shell Vent Valve Closed Bladder Vent/Fill Valve Open Bladder Drain/Fill Valve Open 4. Using a Wet/Dry shop vacuum of 2 HP (1.5 Kw) minimum, attach the vacuum hose to the Tank Shell Vent Valve. This may be accomplished by using pipe fitting and securing with duct tape. 5. Connect vacuum hose to shop vacuum and start vacuum. Note the high pitched sound from the vacuum before opening the valve. This is the same sound that should be heard in step #7. 6. Open Tank Shell Vent Valve to pull the air out between the bladder and the tank shell, which will pull the bladder out to the tank shell wall. 7. When the change in pitch from the vacuum is heard, this indicates that bladder is now completely pulled out to the tank shell wall. 8. If no change in pitch is noted after about 15 minutes, the bladder is damaged and needs to be replaced. 9. If there is a change in pitch, the bladder is not damaged. Close the Tank Shell Vent Valve and turn off the vacuum. The bladder tank can now be refilled as per the ANSUL Bladder Tanks Filling and Maintenance Manual (Part No ), using the vacuum method. BLADDER REMOVAL & REPLACEMENT PROCEDURES NOTICE Review all steps before beginning procedure. 1. Remove all water from tank shell by opening both the Tank Shell Vent Valve and the Tank Shell Drain Valve. A hose should be connected to the drain valve to direct the flow of water to an approved disposal area. 2. Remove all foam concentrate from the bladder by opening the Bladder Vent/Fill Valve and the Bladder Drain/Fill Valve. A hose should be connected to the Bladder Drain/Fill Valve to direct the concentrate using a transfer pump to an approved disposal containment tank/drums. 3. Remove top and bottom flange from the tank. 4. Slowly remove the vertical center tube out through the top flange opening. This tube must be removed on all horizontal tanks. (If the center tube cannot be completely removed on the vertical tanks, drop the tube through the lower flange opening and remove bladder out through the top flange opening sliding the bladder past the center tube.) 5. Remove end flanges on horizontal tanks and slowly remove the horizontal center tube so as not to damage the bladder. 6. Before removing the bladder, attach cords (ropes) to the flange bolt holes on all ends of the bladder with the exception of the end where the bladder will be pulled out. The cords will also be used for installing the new bladder. After the cords are attached, slowly pull the bladder out of the end that does not have the cords attached. 7. Prior to reinstalling the replacement bladder, mark the bladder flanges to ensure proper alignment once it has been reinstalled. Re-attach the cords on the flange ends to help guide them back into place. Use of duct tape to compress bladder flanges is helpful in reinstalling the bladder. 8. Re-install the bladder and check to ensure that the bladder is properly aligned. Before re-inserting the center tubes, close the Tank Shell Drain Valve and attach a vacuum cleaner hose to the Tank Shell Vent Valve. With this valve open, start the vacuum. This will pull the bladder out toward the tank shell wall. Once the bladder has been sucked out toward the shell wall, look through the flange end to ensure that the bladder is not twisted (if twisted make the adjustment to correct this). Once the bottom flange opening is visible, close the Tank Shell Vent Valve and then shut vacuum off.

22 SERVICE AND REPAIR Page Re-insert the center tubes taking care not to damage the bladder. 10. NOTICE Torque specification below is a maximum. If during torquing of bolts bladder flange appears to become deformed, stop torquing at this point. Only torque bolts further if a leak is present while inspecting during tank pressurization. Re-install the flanges following the procedure for bolting instruction per ASME flange torquing procedures. This is tightening the bolts to 162 ft lb (219.6 N m) each in 1/5 increments using 0-180, , , degree sequence.

23 TYCO FIRE PROTECTION PRODUCTS MARINETTE, WI Part No Copyright 2011 Tyco Fire Protection Products. All rights reserved.

24 VERTICAL AND HORIZONTAL BLADDER TANKS Measurement Guide

25 This measurement guide is intended for estimating the amount of concentrate contained within ANSUL vertical and horizontal bladder tanks. Those who install, fill, inspect, or maintain ANSUL bladder tanks should read and thoroughly understand the contents of this measurement guide as well as the ANSUL Vertical and Horizontal Bladder Tanks, Filling and Maintenance Manual (Part No ).

26 TABLE Of CONTENTS Section Page(s) MEASUREMENT PROCEDURES 1 2 Introduction 1 Using The Sight Gauge 1 Using a Dip Stick/Line 2 VERTICAL BLADDER TANK 3 24 MEASUREMENT TABLES 50 Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank 42 in. Dia Gallon Vertical Bladder Tank 48 in. Dia Gallon Vertical Bladder Tank 42 in. Dia Gallon Vertical Bladder Tank 48 in. Dia Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank 48 in. Dia Gallon Vertical Bladder Tank 54 in. Dia Gallon Vertical Bladder Tank 48 in. Dia Gallon Vertical Bladder Tank 54 in. Dia Gallon Vertical Bladder Tank 48 in. Dia Gallon Vertical Bladder Tank 54 in. Dia Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank Gallon Vertical Bladder Tank 24 HORIZONTAL BLADDER TANK MEASUREMENT TABLES 100 Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank 42 in. Dia Gallon Horizontal Bladder Tank 48 in. Dia Gallon Horizontal Bladder Tank 42 in. Dia Gallon Horizontal Bladder Tank 48 in. Dia Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank 48 in. Dia Gallon Horizontal Bladder Tank 54 in. Dia Gallon Horizontal Bladder Tank 48 in. Dia Gallon Horizontal Bladder Tank 54 in. Dia Gallon Horizontal Bladder Tank 48 in. Dia Gallon Horizontal Bladder Tank 54 in. Dia Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank 37 Section HORIZONTAL BLADDER TANK MEASUREMENT TABLES (Continued) Page(s) 1800 Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank Gallon Horizontal Bladder Tank 41

27 MEASUREMENT PROCEDURES Page 1 Introduction Depending on the equipment provided, two methods are acceptable for estimating the foam concentrate contained within the bladder: (1) Using The Sight Gauge or (2) Using A Dip Stick/Line. Both methods can be used for either vertical or horizontal tanks. Neither of the methods is exact, but both will provide a close estimate of the bladder contents. The measurement tables listed in this guide provide an estimate of the amount of concentrate remaining in the tank after operation. The approximate quantity of gallons (liters) required to refill the bladder can be determined by subtracting the table reading ( Concentrate In Tank ) from the capacity specified on the tank nameplate: Concentrate Concentrate Required Tank Capacity In Tank = To Refill (gallons (L)) (gallons (L)) (gallons (L)) The percentage of concentrate to be replaced can be determined by dividing the number of gallons (L) required to refill the tank by the rated capacity specified on the tank nameplate. If the percentage of concentrate to be replaced is more than 25%, a major refill is required. Otherwise the instructions for a minor refill may be followed (refer to Bladder Tanks Filling and Maintenance Manual, Part No ). Concentrate Required Tank Capacity Percentage (%) To Refill X 100 = of Concentrate (gallons (L)) (gallons (L)) to be Replaced! DANGER Drain all water and relieve all pressure from tank before operating any valves or the sight gauge. Do not put your face in front of valve outlets or near sight gauge tube while operating. Failure to comply will result in personal injury or sight gauge damage due to the unrestricted release of water or concentrate through the valve outlet or into the sight gauge. 4. Measure and record the concentrate depth in the sight gauge tube. The measurement must be taken from the tube connector at top of the valve body to the concentrate level in the sight gauge tube as shown in Figure 1. NOTICE It is also a good idea to mark the full level on the sight gauge tube. Do this after initially filling the tank with the exact amount of concentrate as specified on the tank nameplate. The full level can then be verified following tank refills or during inspection and maintenance procedures. MEASURE CONCENTRATE DEPTH GAUGE USE OPERATING Using The Sight Gauge The following procedures are provided for those tanks that have a sight gauge installed. If a sight gauge is not provided, refer to the Using A Dip Stick/Line section. 1. Close Water Inlet Valve. 2. Open Tank Shell Drain Valve and Tank Shell Vent Valve until all water is drained and all pressure is relieved from tank. NOTICE To obtain an accurate reading, all water must be drained and all pressure must be relieved from tank. 3. Pull ring pin and turn sight gauge valve handle to READ position. Allow concentrate to enter and come to a stable level in sight gauge tube. figure Return sight gauge valve to the OPERATING position, insert ring pin, and install visual inspection seal. The concentrate will automatically drain from the sight gauge tube at this time. 6. Using the measurement recorded in Step No. 4, refer to the corresponding measurement table to determine the approximate gallons (L) contained within the bladder. The Table of Contents lists the measurement table page numbers according to tank size and type. 7. If bladder tank capacity is below system requirement, tank must be refilled. Refer to Minor or Major refill procedure in the Bladder Tanks Filling and Maintenance Manual (Part No ). 8. Close Tank Shell Drain Valve and slowly open Water Inlet Valve to vent air between bladder and tank shell. 9. Close Tank Shell Vent Valve.

28 MEASUREMENT PROCEDURES Page 2 Using A Dip Stick/Line To perform these procedures, the user must supply either a wooden rod or weighted line. A wooden rod is recommended where tank size and space considerations make it practical. The rod must be no larger than 1/2 in. (12 mm) in diameter and must be long enough to reach from the top of the Bladder Vent/Fill Valve to the bottom of the tank. Marking 1 inch (25 mm) increments on the rod will simplify the measurement process. Where tank size and the free space above the tank do not allow for use of a wooden rod, a weighted line can be used. The line must be long enough to reach from the top of the Bladder Vent/Fill Valve to the bottom of the tank. The weight must not be larger than 1/2 in. (12 mm) in diameter. 1. Close Water Inlet Valve. 2. Open Tank Shell Drain Valve and Tank Shell Vent Valve until all water is drained and all pressure is vented from tank. NOTICE To obtain an accurate reading, all water must be drained and all pressure must be relieved from tank. 3. Open the Bladder Vent/Fill Valve and lower the dip stick/line through the valve until it reaches the bottom of the tank. (When using a dip line, it will begin to slacken when the weight has reached the bottom of the tank.) 4. Remove the dip stick/line from the tank. Measure and record the length of the dampened portion of the dip stick/line. This measurement is the depth of the concentrate in the bladder as shown in Figures 2 and 3. DIP STICK/LINE MEASURE CONCENTRATE DEPTH BLADDER VENT/ FILL VALVE TANK SHELL VENT VALVE NOTICE It is also a good idea to mark the full level on the dip stick/line. Do this after initially filling the tank with the exact amount of concentrate as specified on the tank nameplate. The full level can then be verified following tank refills or during inspection and maintenance procedures. DIP STICK/LINE MEASURE CONCENTRATE DEPTH BLADDER VENT/ FILL VALVE TANK SHELL VENT VALVE TANK SHELL DRAIN VALVE figure Close Bladder Vent/Fill Valve. 6. Using the measurement recorded in Step No. 4, refer to the corresponding measurement table to determine the approximate gallons (L) contained within the bladder. The Table of Contents lists the measurement table page numbers according to tank size and type. 7. If bladder tank capacity is below system requirement, tank must be refilled. Refer to Minor or Major refill procedure in the Bladder Tanks Filling and Maintenance Manual (Part No ). 8. Close Tank Shell Drain Valve and slowly open Water Inlet Valve to vent air between bladder and tank shell. 9. Close Tank Shell Vent Valve. TANK SHELL DRAIN VALVE figure