Safety. Operating instructions. Pressure switches for gas DG..H, DG..N. Pressure switch for gas DG..I DANGER. Contents WARNING CAUTION

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1 05 Elster GmbH Edition 05 Translation from the German 057 D F L I E DK S P GR TR CZ PL RUS H wwwdocuthekcom Operating instructions Pressure switches for gas DGH, DG Pressure switch for gas DGI Cert version 09 Contents Pressure switches for gas DGH, DG Pressure switch for gas DGI Contents Safety Checking the usage Type code Part designations Type label Installation Connection facilities Installing DGH, DG Installing DGI Wiring Adjustment 5 Tightness test 5 Maintenance 5 Accessories 5 Technical data 7 Designed lifetime 7 Logistics 8 Certification 8 Declaration of conformity 8 Contact 8 Safety Please read and keep in a safe place Please read through these instructions carefully before installing or operating Following the installation, pass the instructions on to the operator This unit must be installed and commissioned in accordance with the regulations and standards in force These instructions can also be found at wwwdocuthekcom Explanation of symbols,,, = Action = Instruction Liability We will not be held liable for damage resulting from non-observance of the instructions and non-compliant use Safety instructions Information that is relevant for safety is indicated in the instructions as follows: DAGER Indicates potentially fatal situations WARIG Indicates possible danger to life and limb CAUTIO Indicates possible material damage All interventions may only be carried out by qualified gas technicians Electrical interventions may only be carried out by qualified electricians Conversion, spare parts All technical changes are prohibited Only use OEM spare parts Changes to edition 0 The following chapters have been changed: Checking the usage Technical data Logistics Declaration of conformity -

2 Checking the usage DGH, DG, DGI For monitoring increasing and decreasing gas or air pressure DGH, DG Increasing negative pressure Decreasing negative pressure Increasing pressure Decreasing pressure Positive egative Differential pressure pressure pressure Gas, air, flue Air, flue gas Air, flue gas gas DGI Air, flue gas Gas, air, flue gas Air, flue gas DGH switches and locks off with rising pressure, DG switches and locks off with falling pressure They can be unlocked using the manual reset This function is only guaranteed when used within the specified limits see page 7 (Technical data) Any other use is considered as non-compliant Type code Code Description DG Pressure switch for gas,5 500 Max setting in mbar H Locks off with rising pressure Locks off with falling pressure I egative pressure for gas G K T T A Part designations With gold-plated contacts Electrical connection via screw terminals via screw terminals, IP 65 -pin plug, without socket -pin plug, with socket -pin plug, with socket, IP 65 Red/green pilot LED for V DC/AC Blue pilot lamp for 0 V AC Red/green pilot LED for 0 V AC Blue pilot lamp for 0 V AC Upper housing section with cover Lower housing section Hand wheel M6 cable gland 5 DGH, DG with manual reset External adjustment 5 Type label D-908 Osnabrück, Germany DG CE 0085AP067 Max inlet pressure withstand pressure, mains voltage, ambient temperature, enclosure: see type label Installation CAUTIO Please observe the following to ensure that the DG is not damaged during installation and operation: Continuous operation with gases containing more than 0 %-by-vol H S or ozone concentrations exceeding 00 µg/m³ accelerate the ageing of elastomer materials and reduce the service life Use approved sealing material only Check max ambient temperature see page 7 (Technical data) When using silicone tubes, only use silicone tubes which have been sufficiently cured Vapours containing silicone can adversely affect the functioning of electrical contacts Condensation must not be allowed to get into the housing At subzero temperatures malfunctions/failures due to icing can occur When installing outdoors, place the DG in a roofed area and protect from direct sunlight (even IP 65 version) To avoid condensation, a cover with pressure equalization element (see page 6 (Pressure equalization element)) can be used Avoid strong impact on the unit In case of highly fluctuating pressures, install a restrictor orifice (see page 6 (Restrictor orifice)) The DG must not be in contact with masonry Minimum clearance 0 mm Ensure that there is sufficient installation space Ensure unobstructed view of the hand wheel Installation position as required, preferably with vertical diaphragm Then the switching point p S corresponds to the scale value SK set on the hand wheel In other installation positions, the switching point p S will change and no longer correspond to the scale value SK set on the hand wheel Check the switching point -

3 Positive pressure measurement at port 5 Seal port DGH, DG p S = SK p S = SK + 08 mbar p S = SK - 08 mbar DG,5I p S = SK + 0 mbar eg SK = : p S = + 0 = p S = SK 6 mbar eg SK = -: p S = = -08 mbar DG I p S = SK + 05 mbar eg SK = 5: p S = = p S = SK 55 mbar eg SK = -0: p S = = -95 mbar DG 8I, DG 0I, DG 50I DG 8I: p S = SK + 05 mbar eg SK = -0: p S = SK p S = = -95 mbar DG 0I, DG 50I: p S = SK + 0 mbar Connection facilities and Gas, air, flue gas and Air, flue gas Ports and are suitable for air and flue gas only If the electrical contacts in the DG could be soiled by dirt particles in the surrounding air or in the medium, use a filter pad (see page 5 ()) at port / On IP 65 units, the filter pad is fitted as standard, see type label Disconnect the system from the electrical power supply Shut off the gas supply Ensure that the pipeline is clean Purge the pipe Installing DGH, DG Positive pressure measurement at port 5 Seal port Rp / 600 mbar 0 Rp / 600 Rp mbar / egative pressure measurement at port 5 Seal port Rp /8 Rp /8 Rp /8 5 Seal 0port egative pressure measurement at port 0 Rp /8 Differential pressure measurement Use port or for the higher absolute pressure and port or for the lower absolute pressure 5 Seal the remaining ports 600 mbar 600 mbar -

4 Installing DGI It is recommended that the port which is best protected from dirt and water be left open egative pressure measurement at port 5 Seal port Rp / C = µf O R = Ω Disconnect the system from the electrical power supply egative pressure measurement at port 5 Seal port Rp / -600 Rp mbar / M6 x,5: ø 0 mm Contacts and close when subject to increasing pressure Contacts and close when subject to falling pressure Wiring If the DGG has switched a voltage > V and a current > 0 A at cos φ = or > 005 A at cos φ = 06 once, the gold plating on the contacts will have been burnt through It can then only be operated at this power rating or higher power rating Pressure switch DG can be used in Zone () and () hazardous areas if an isolating amplifier is installed upstream in the safe area as Ex-i equipment pursuant to E (VDE 070-7):007 DG as simple electrical equipment pursuant to E :007 corresponds to the Temperature class T6, Group II The internal inductance/capacitance is Lo = 0 μh/co = 8 pf CAUTIO To ensure that the DG is not damaged during operation, note the switching capacity, see page 7 (Technical data) In the case of low switching capacities, such as V, 8 ma, for example, we recommend using an RC module ( Ω, μf) in air containing silicone or oil L O O DG,5I and DG I The connection of DG,5l and DG l depends on the positive or negative adjusting range Pa = mbar p s = - -; 7 mbar - - DG I DG,5I - -0,5 -,5 p s = -,5-0,5; 0,5 mbar In the negative adjusting range, the template which can be found in the unit displays the connection diagram O O µ 0,5 00 Pa = mbar,5,5 -

5 In the positive adjusting range, remove the template and wire the unit as shown in the engraved connection diagram Adjustment O The switching point is adjustable via hand wheel Disconnect the system from the electrical power supply Detach the housing cover, see page 7 (Technical data) Connect an ohmmeter Air pressure switches: Deviation DGH,, I ± 5% DG,5I ± 5% or ± 0 mbar DG I ± 5% or ± 05 mbar DG 8I ± 5% or ± 05 mbar If the DG does not trip at the desired switching point, correct the adjusting range using the hand wheel Relieve the pressure and repeat the process Tightness test Shut off the downstream gas pipeline close to the valve Open the valve and the gas supply Check all used ports for tightness O O 900 mbar max bar < 5 min Set the switching point using the hand wheel 5 Connect a pressure gauge 0 cm = mbar 6 Apply pressure In doing so, monitor the switching point on the ohmmeter and the pressure gauge Type Adjusting range* [mbar] Reset pressure** [mbar] DG 0H, 0 0 DG 50H, 5 50 DG 50H, DG 500H, Type Adjusting range* [mbar] Switching differential*** [mbar] Maintenance In order to ensure smooth operation: check the tightness and function of the DG every year, or every six months if operated with biologically produced methane A function check can be carried out in case of decreasing pressure control eg with the PIA After carrying out the maintenance work, check for tightness, see page 5 (Tightness test) Accessories DG,5I -5 to -05 and Order o: to to - and DG I 05 + to +7 DG 8I - to DG 0I -0 to -0 DG 50I -80 to * Adjusting tolerance = ± 5% of the scale value ** Difference between switching pressure and possible reset *** Mean switching differential at min and max setting Deviation from the switching point during testing pursuant to E 85: Gas pressure switches: ± 5% -5 Connecting set For monitoring a minimum and maximum inlet pressure p u with two pressure switches attached to one another Install on one pressure switch Remove from both pressure switches

6 Filter pad set To protect the electrical contacts in the DG from dirt particles in the surrounding air or in the medium, use a filter pad at the /8" negative pressure port As standard on IP 65 units 5-piece filter pad set, Order o: External adjustment In order to set the switching pressure from the outside, the cover for external adjustment (6 mm Allen key) for DGI can be retrofitted Tube set To be used with air only Order o: 7995 Fastening set with screws, U-shape bracket 75 (95") 7,5 (87") Order o: (57") Pressure equalization element To avoid the formation of condensation, the cover with pressure equalization element can be used The diaphragm in the screw connector is designed to ventilate the cover, without allowing water to enter 0 (079") M x 50 (97") 0 (8") 0 (079") M x 0 5 (77") 5 (098") Order o: 799 Restrictor orifice In the case of high pressure fluctuations, we recommend using a restrictor orifice (contains non-ferrous metals) Rp ¼ R ¼ 6 (0") 6 (06") (09") -0, (69") 6 (5") 5, (0") 0 9 (5") (0"),0 +0, (07") Hole diameter 0 mm, Order o: 7556, hole diameter 0 mm, Order o: 757 Test key PIA To test the min pressure switch, the DG can be vented in its switched state using the PIA test key (contains non-ferrous metals) Order o: Standard socket set L L O R ¼ Click O Rp ¼ TEST Order o: Order o:

7 Standard coupler plug + O O Order o: 790 Pilot lamp set, red or blue Pilot lamp, red: 0/0 V AC, I = ma, Order o: 7900; 0/50 V AC, I = 06 ma, Order o: 7909 Pilot lamp, blue: 0/0 V AC, I = ma, Order o: 796; 0/50 V AC, I = 06 ma, Order o: 796 L O O L LED set, red/green O O O V DC, I = 6 ma; V AC, I = 8 ma, Order o: 79089; 0 V AC, I = 06 ma, Order o: 7975 Technical data Gas type: natural gas, town gas, LPG (gaseous), flue gas, biologically produced methane (max 0 %-by-vol H S) and air Max inlet pressure withstand pressure: 600 mbar Max test pressure for testing the entire system: temporarily < 5 minutes bar Switching capacity: U I (cos φ = ) I (cos φ = 0,6) DG 50 V AC A 005 A 5 50 V AC 00 5 A 00 A DGG 5 8 V DC 00 A Maximum medium and ambient temperatures: DGH, DG: -5 to +60 C, DGI: -0 to +80 C Storage temperature: -0 to +0 C Long-term use in the upper ambient temperature range accelerates the ageing of the elastomer materials and reduces the service life (please contact manufacturer) Diaphragm pressure switch, silicone-free Diaphragm: BR Housing: glass fibre reinforced PBT plastic with low gas release Lower housing section: AlSi Enclosure: IP 5 or IP 65 Safety class: Line diameter: 05 to 8 mm (AWG to AWG ) Line entrance: M6 x 5, clamping range: diameters of to 0 mm Type of connection: screw terminals, max torque: 50 cm Weight: 70 to 0 g depending on equipment Designed lifetime This information on the designed lifetime is based on using the product in accordance with these operating instructions Once the designed lifetime has been reached, safety-relevant products must be replaced Designed lifetime (based on date of manufacture) in accordance with E 6, E 85 for pressure switches: Designed lifetime Medium Switching cycles Time [years] Gas 50,000 0 Air 50,

8 You can find further explanations in the applicable rules and regulations and on the afecor website (wwwafecororg) This procedure applies to heating systems For thermoprocessing equipment, observe local regulations Logistics Transport Protect the unit from external forces (blows, shocks, vibration) On receipt of the product, check that the delivery is complete, see page (Part designations) Report any transport damage immediately Storage Store the product in a dry and clean place Storage temperature: see page 7 (Technical data) Storage time: 6 months before using for the first time If stored for longer than this, the overall service life will be reduced by the corresponding amount of extra storage time Packaging The packaging material is to be disposed of in accordance with local regulations Disposal Components are to be disposed of separately in accordance with local regulations Certification Declaration of conformity We, the manufacturer, hereby declare that the product DG, marked with product ID o CE-0085AP067, complies with the requirements of the listed Directives and Standards Directives: 009//EC, 006/95/EC Standards: E 6, E 85 The relevant product corresponds to the type tested by the notified body 0085 The production is subject to the surveillance procedure pursuant to Directive 009//EC Annex II paragraph and to the Quality System pursuant to DI E ISO 900:008 Elster GmbH Scan of the Declaration of conformity (D, ) see wwwdocuthekcom SIL, PL The pressure switches are suitable for single-channel systems (HFT = 0) up to SIL /PL d, and up to SIL / PL e when two redundant pressure switches are installed in a double-channel architecture (HFT = ), provided that the complete system complies with the requirements of E 6508/ISO 89 The safety function value which is actually achieved is derived by taking all components into account (sensor logic actuator) For this, the demand rate and structural measures to avoid/detect nonconformity are to be observed (eg redundancy, diversity, monitoring) Characteristic values for SIL/PL: HFT = 0 ( device), HFT = ( devices), SFF > 90, DC = 0, type A/category B,,,,, high demand mode, CCF > 65, ß 0 PFH D = λ D = = x n MTTF op d B 0d U I B 0d value V DC 0 V AC 0 ma ma 6,689,77 V DC 70 ma 0 V AC 0 ma,,06 0 V AC A 97,800 RoHS compliant, Eurasian Customs Union, AGA approved AGA Contact If you have any technical questions, please contact your local branch office/agent The addresses are available on the Internet or from Elster GmbH We reserve the right to make technical modifications in the interests of progress -8 Elster GmbH Postfach 8 09, D-908 Osnabrück Strotheweg, D-950 Lotte (Büren) T F info@kromschroedercom, wwwkromschroedercom