High precision dispensing valve that is an uncompromising response to the need for sophisticated dispensing equipment

Size: px

Start display at page:

Download "High precision dispensing valve that is an uncompromising response to the need for sophisticated dispensing equipment"

Berenice Mathews
5 years ago
Views:

Fluid dose dispensing valve High precision dispensing valve that is an uncompromising response to the need for sophisticated dispensing equipment Provides the high productivity, stability,

To meet all these requirements, MUSASHI has brought together all of our dispensing experience to develop these new metered dose fluid dispensing valves.

A variety of accessories are available to suit various dispensing system requirements, such as different dispensing applications and fluid material types.

Excellent in liquid control performance Reduced bubble incorporation Prevention of fluid filtration into sliding section provided by diaphragm structure Best suited for automatic machinery due to

1 Fluid dose dispensing valve High precision dispensing valve that is an uncompromising response to the need for sophisticated dispensing equipment Provides the high productivity, stability, reliability, durability, and maintainability that are required by uncompromising professionals. To meet all these requirements, MUSASHI has brought together all of our dispensing experience to develop these new metered dose fluid dispensing valves. They can prevent fluid drips and dispense extremely uniform doses. A variety of accessories are available to suit various dispensing system requirements, such as different dispensing applications and fluid material types. (former: Super-small, constant-volume dispensing valve) Micro volume dispensing with excellence in fluid control performance Applicable to micro volume dispensing of UV- or filler-containing material Excellent in liquid control performance Reduced bubble incorporation Prevention of fluid filtration into sliding section provided by diaphragm structure Best suited for automatic machinery due to rectangular shape, compact size, and lightweight Lineup of models with large flow rate as much as 3-fold available (former: Large flow rate type needle control valve) qtype17 1 w Type17 1 ODmm SUS pipe attached e Type17 1 high flow NCV-17-1P-1N NCV-17-1P-S NCV-17-L-1P-2N Minimum dose 3µL 9µL Up to 50Pa s 0.35 to 0.5MPa 0.5MPa Maximum number of cycles 80 times/min. Fluid feed φ x φ4 fluid feed fitting SUS-made elbow φ x φ4 fluid feed fitting Luer lock type φ4 quick-connects Rc1/4 (fluid feed fitting is option) Fluid dispensing SUS, Fluorocarbon polymers, Polyacetal SUS, Fluorocarbon polymers 0g 0g 2g Note: The dispensing volume, applicable viscosity, and max. response count shown in the specifications above are only for reference. NCV-17-1P-1N NCV-17-1P-S NCV-17L-1P-2N.4.4 Air operating φ4 φ4 quick-connects φ3.4 - φ3.4 through through Securing Securing hole hole (110) (110) Rc1/8 Rc1/ (2) (2) Fluid Fluid feed feed tube tube (φ (φ φ4) φ4) Air operating φ4 φ4 quick-connects φ3.4 - φ3.4 φ (Hexagon (Hexagon fillister fillister head) head) (105) (105) (2) (2) () () (37) (37) 31 (115) MAX (2) Air operating φ4 φ4 quick-connects φ Rc1/4 28

(former: Super-small, constant-volume dispensing valve) A needle control valve for use with fluids containing fillers Unique shape that doesn t leak and lasts a long time No leakage as well as long

2 (former: Super-small, constant-volume dispensing valve) A needle control valve for use with fluids containing fillers Unique shape that doesn t leak and lasts a long time No leakage as well as long life Prevention of liquid filtration into sliding section provided by diaphragm structure Best suited for mounting on automatic machinery due to ultra-compact size, rectangular shape, and lightweight (former: Small dose dispensing valve) Stable dispensing of fluids containing fillers A single version that can be reused easily in a syringe system A two control version that is best suited for high-precision dispensing Valves made of Teflon and UV resistant material are available. They are suitable for dispensing corrosive and anaerobic fluids. Type12s 2 NCV-12S-2P Minimum dose 8µL Up to 50Pa s Material types Fluid containing filler and other low and medium viscosity fluids 0.3 to 0.5MPa 0.5MPa Maximum number of cycles 0 times/min. Fluid feed φ x φ4 fluid feed fitting Fluid dispensing Luer lock type φ4 quick-connects Aluminium, SUS, Fluorocarbon polymers 5g Note: The dispensing volume, applicable viscosity and material type, and max. response count shown in the specifications NCV-10-1P NCV-10-2P Spring return system Reciprocating piston system Minimum dose 9µL 8µL Up to 50Pa s 0.35 to 0.5MPa 0.3 to 0.5MPa 0.5MPa Maximum number of cycles 40 times/min. 80 times/min. Fluid feed φ x φ4 fluid feed fitting Fluid dispensing Luer lock type 12g 0g Note: The dispensing volume, applicable viscosity, and max. response count shown in the specifications above are only for reference. Use these super-small, lightweight valves with fluids containing fillers 39 φ NCV-10-1P φ Small and lightweight. Handles variety of fluids and applications NCV-10-2P Models Valve type Fluid to dispense Type10 1 NCV-10-1P Aluminium, SUS, Fluorocarbon Any low or medium 2 NCV-10-2P polymers, Brass (Nickel plated) viscosity fluid Type10 1 fluorocarbon polymers NCV-10-T-1P SUS (Fluorocarbon coated), Anaerobic material, 2 fluorocarbon polymers NCV-10-T-2P Fluorocarbon polymers materials containing fillers Type10 1 UV NCV-10-U-1P Polyacetal, SUS (Fluorocarbon UV materials 2 UV NCV-10-U-2P coated), Fluorocarbon polymers Note: The applicable liquid materials are only for reference. The parts that contact the fluid are made of Teflon, and are suitable for dispensing fixed doses of anaerobic fluids. A needle control valve that can dispense fixed doses of fluids containing fillers. Used with anaerobic materials Type7 2 anaerobic with NCV-7DV-25 NCV-7DV-2P Minimum dose 8µL Up to 10Pa s Material types Anaerobic materials, materials containing fillers 0.3 to 0.4MPa 0.7MPa Maximum number of cycles 50 times/min. Fluid feed φ x φ4 fluid feed fitting Fluid dispensing Luer lock type 5 to 50 C 420g Fluorocarbon polymers, Fluororubber for resistance to chemicals 0 Screw holes for securing the bracket (2-M5, length: 7) Air supply (for φ) 0 Note: The dispensing volume, applicable viscosity and material type, and max. response count shown in the specifications Fluid dispe sing (Luer lock) Fluid feed tube (φ φ4)

Fluid dose dispensing valve Piston control valve (former: Small piston control valve) Liquid-drip and puddle prevention by suckback mechanism Prevention of fluid filtration into sliding section

3 Fluid dose dispensing valve Piston control valve (former: Small piston control valve) Liquid-drip and puddle prevention by suckback mechanism Prevention of fluid filtration into sliding section provided by diaphragm structure Best suited for automatic machinery due to rectangular shape, compact size, and lightweight Type12 2 PCV-12-2P Minimum dose µl Up to 100Pa s 0.35 to 0.MPa 0.5MPa Maximum number of cycles 580 times/min. Fluid feed φ x φ4 fluid feed fitting Fluid dispensing Luer lock type 0g SUS, Fluorocarbon polymers, Brass Note: The dispensing volume, applicable viscosity and material type, and max. response count shown in the specifications Stable continuous dispensing achieved thanks to suckback mechanism Stroke adjusting knob φ M (open) with a speed controller (close) with a speed controller 4-φ3.3 Screw hole (φ φ4) Fluid dispensing (Luer lock) Piston control valve (former: PCV-5) Can be used with a broad range of fluid viscosity. Equipped with a pull back, drip prevention mechanism A piston controll valve that can be used with a broad range of fluid viscosities Piston scroll adjusting mechanism and pull back mechanism to prevent drips Used with any viscosity fluid. Single type A single version that can be reused easily in a syringe system Type5 2 Type5 1 PCV-5-2P PCV-5-1P Minimum dose 52µL 53µL Material types Up to 0Pa s Any viscosity fluid 0.3 to 0.7MPa 0.7MPa Maximum number of cycles 570 times/min. 40 times/min. Fluid feed φ x φ4 fluid feed fitting Fluid dispensing Luer lock type Luer lock type Aluminium, SUS, Fluorocarbon polymers, Fluoro-rubber 0g 390g Note: The dispensing volume, applicable viscosity and material type, and max. response count shown in the specifications (PCV-5-2P) (PCV-5-1P) Fluid feed tube Fluid feed tube

Metering type dose dispensing valve Plunger pump system Type5 2 PPV-5-2P Minimum dose 1 to 90µL Up to Pa s Material types Low and medium viscosity fluids 0.05 to 0.5MPa 0.

Highly corrosion resistant Stable, high-precision dispensing, regardless of temperature changes in the fluid Fluid feed 1/8 PT Fluid dispensing Luer lock type SUS, Fluorocarbon polymers 200g Note:

4 Metering type dose dispensing valve Plunger pump system Type5 2 PPV-5-2P Minimum dose 1 to 90µL Up to Pa s Material types Low and medium viscosity fluids 0.05 to 0.5MPa 0.33MPa Maximum number of cycles 120 times/min. Its unique mechanism offers higher sealing performance. The micro-meter allows you to set the dose accurately and easily. Highly corrosion resistant Stable, high-precision dispensing, regardless of temperature changes in the fluid Fluid feed 1/8 PT Fluid dispensing Luer lock type SUS, Fluorocarbon polymers 200g Note: The dispensing volume, applicable viscosity and material type, and max. response count shown in the specifications High pressure valve Designed exclusively for high viscosity materials Original high-pressure-resistant design prevents leakage of liquid material The needle valve type provides simple disassembly and maintenance. Type1NC 2 HPV-1NC-2P Minimum dose 13µL For high viscosity Material types Grease 0.3 to 0.5MPa 4.5MPa Maximum number of cycles 720 times/min. Fluid feed φ x φ4 fluid feed fitting Fluid dispensing Luer lock type M5 joint 2-M5 depth: 7 (170) 123 (28) φ.5 Air supply (For φ φ4) (φ φ4) Fluid dispensing (Luer lock) Volume measuring type plunger pump Just measuring and dispensing, debut of precise plunger pump! Precise and constant-volume dispensing Fast type Normal type of low viscosity liquid, min mL to MJP-2-5F MJP-2-5N max. 5mL. High-speed dispensing due to high cycle speed Dispensing of min. to max. volume to 5mL Precise liquid control achieved 1 to 5,000mPa s * The color of the pump body in the photo is optional. (no paint for standard specification) Fast type (MJP-2-5F) Normal type (MJP-2-5N) Inlet for plunger lubricant M4 (With φ2 through-hole) Tube with outside φ Inlet for plunger lubricant M4 (With φ2 through-hole) Tube with outside φ Micrometer Micrometer Inspection hole Speed controller for adjusting plunger speed Inspection hole Speed controller for adjusting plunger speed φ tube Plunger lubricant filling section (240 to 2) 50.8 φ tube Plunger lubricant filling section (240 to 2) 50.8 (42.5) (42.5) SUS, Fluorocarbon polymers, Brass 900g Note: The dose volumes, material types and viscosities shown in the specifications * Cycle speed 170 times/min. 150 times/min to 0.0MPa 3.2kg Note: The dispensing volume and applicable viscosity shown in the specifications (40.5) tube Air vent slit 4xM4, 8 depth (For fixing) (40.5) tube Air vent slit 4xM4, 8 depth (For fixing) φ12 φ12 31

4 4 4 4 Fluid dose dispensing valve Coating valve Type10 2 CV-10-2P-1N CV-10-2P-1N-L Applicable viscosity Up to 100mPa s 0.35 to 0.5MPa 0.

design Wide area film coating achieved with use of specialized nozzle Numerical management available with embedded micrometer Uniform coating without any splash/vapor barrier coating on boards φ4

Uniform coating made possible by dedicated nozzle Splatter-free spraying by low pressure atomization Applicable to multi head Varied lineup of systems Best suited for coating on inner face of

5 Fluid dose dispensing valve Coating valve Type10 2 CV-10-2P-1N CV-10-2P-1N-L Applicable viscosity Up to 100mPa s 0.35 to 0.5MPa 0.5MPa Fluid feed Rc1/8 φ x φ4 fluid feed fitting Fluid dispensing Specialized nozzle 237g 27g Uniform coating achieved Beautiful work edge coating without splash Film coating achieved by low flow rate design Wide area film coating achieved with use of specialized nozzle Numerical management available with embedded micrometer Uniform coating without any splash/vapor barrier coating on boards φ4 quick-connects Polyacetal, Fluorocarbon polymers, SUS, Ceramic 2 x 2 φ3.4 through φ x φ4 Spray valve (former: Twin fluid spray valve) Compact and lightweight, applicable to all uses! Uniform coating made possible by dedicated nozzle Splatter-free spraying by low pressure atomization Applicable to multi head Varied lineup of systems Best suited for coating on inner face of cylindrical object! Coating inside of cylinder with needle type nozzle Splatter-free spraying by low pressure atomization Compact and light weight body enables use in limited space Round Small round pattern Round pattern Large round pattern Small round pattern pattern Spray pattern Flat pattern Series name SV- SV-SK SV-R SV-RW SV- Nozzle dia. 0.5mm SV--0.5X 0 SV-SK-0.5X φ40 SV-R-0.5X φ55 1.0mm SV--1.0X 280 SV-SK-1.0X φ70 SV-R-1.0X φ80 SV-RW-1.0X φ1 1.3mm SV--1.3X 350 SV-R-1.3X φ90 SV-RW-1.3X φ mm SV--2.0X 350 SV-R-2.0X 0 SV-RW-2.0X φ mm SVM-LX φ50 Piston operating air pressure 0.2 to 0.5MPa Atomizing air pressure to 0.5MPa Fluid feeding pressure to 0.2MPa Air inlet for operating piston Rc1/8 Rc1/8 Brass (chrome plated), SUS, Fluoro-rubber for resistance to chemicals Brass (chrome plated), Fluorocarbon polymers, Fluororubber for resistance to chemicals 285g 255g 255g 255g 145g * dimension represents the sprayed data of water on the conditions that the distance is 0mm, the air pressure is 0.3MPa, and liquid feeding pressure is 0.01MPa. SV- SV-SK SV-R SV-RW SVM-LX Air inlet for operating piston Air inlet for operating piston Air inlet for operating piston Air inlet for operating piston 20 (55) () (28) (27) (27) Rc1/8 φ2 (3) (3) (3) (3) 100 (135) (175) Rc1/8 Air inlet for operating piston (47) Spray pattern adjuster (35) Air inlet for atomization (35) (35)

Needle-valve-type dose dispensing valve An pneumatic-driven syringe and needle that offers high precision dispensing Needle valve type constant volume dispensing valve Quick response and good

6 Needle-valve-type dose dispensing valve An pneumatic-driven syringe and needle that offers high precision dispensing Needle valve type constant volume dispensing valve Quick response and good anti-drip control Easy to maintain since it has an internal syringe Low operating cost Integrated syringe type Minimum dose 10µL Up to Pa s Material types Low and medium viscosity fluids 0.3 to 0.MPa 0.5MPa Pneumatic driven Supply of compressed air φ4 quick-connects 5 to 50 C 0g Note: The dose volumes, material types and viscosities shown in the specifications Model number for each syringe capacity Syringe capacity Dimensions A 20mL NAV-1-20C 134 ml NAV-1-C mL NAV-1-50C 9 Diaphragm valve This diaphragm valve is suitable for dispensing small amounts of low viscosity fluid. The parts that the fluid contacts are made of Teflon, so this valve can be used to dispense small amounts of highly corrosive materials. There are also DCV-2N and DCV-3N types available that have a stroke adjustment mechanism. (DCV-2N-VT, DCV-3N) Fluid drip prevention valve Used with low viscosity, anaerobic materials DCV-2-VT DCV-2N-VT DCV-3 DCV-3N DCV-2-VT Electromagnetic Electromagnetic type Pneumatic Pneumatic type φ25 Stroke adjustment Stroke adjustment attached type attached type Metal Minimum dose 10µL 10µL 0 cm-lang cable Up to 1Pa s Up to 1Pa s Material types Low viscosity fluids (solutions, chemicals, etc.) Low viscosity fluids (solutions, chemicals, etc.) 0.3 to 0.MPa 0.2MPa 0.5MPa Fluid feed M P1 M P1 Fluid dispensing M P1 M P1 φ φ4 barbed joint 5 to 80 C -5 to 80 C Teflon Teflon 100g 110g Note: 1. Fittings for the diaphragm valve are supplied separately. Please contact our sales office. 2. The dose volumes, material types and viscosities shown in the specifications Fluid drip prevention valve Fluid dispensing (M) 15 Fluid feed (M) Screw hole for installing bracket (2-M4) Sups complete, uniform, high-precision dispensing DCV-3 Fluid dispensing (M) Item name Remark [ KP Luer lock plug] TCV-S3-1- KP For syringes [ KP R1/4] TCV-S3-2- KP For barrels/valves [ KP R1/8] TCV-S3-3- KP For valves [ KP M] TCV-S3-4- KP For DCV valves φ25 AIR IN Fluid feed (M) Screw hole for installing bracket (2-M4) SUS, Teflon The newly designed valve mechanism offers extremely high sealing performance without drip. Thoroughly effective in preventing contamination from bubbles or solution vapor escape Suitable for low and medium viscosity fluids TCV-S3-1 TCV-S3-2 TCV-S3-3 TCV-S3-4 Syringe Doublethreaded screw 7 3 Note: A constant volume dispensing valve is selectable from 4 types according to the shape of the inlet. Types of spring pressures (to set the fluid feed pressure) Spring pressure For syringes For syringe, fluorocarbon coated For barrels/valves For valves For DCV valves kpa (kgf/cm 2 ) 10 (0.1) TCV-S3-1-10KP TCV-S3T-1-10KP TCV-S3-2-10KP TCV-S3-3-10KP TCV-S3-4-10KP 20 (0.2) TCV-S3-1-20KP TCV-S3T-1-20KP TCV-S3-2-20KP TCV-S3-3-20KP TCV-S3-4-20KP (0.3) TCV-S3-1-KP TCV-S3T-1-KP TCV-S3-2-KP TCV-S3-3-KP TCV-S3-4-KP 50 (0.5) TCV-S3-1-50KP TCV-S3T-1-50KP TCV-S3-2-50KP TCV-S3-3-50KP TCV-S3-4-50KP 70 (0.7) TCV-S3-1-70KP TCV-S3T-1-70KP TCV-S3-2-70KP TCV-S3-3-70KP TCV-S3-4-70KP 100 (1.0) TCV-S KP TCV-S3T-1-100KP TCV-S KP TCV-S KP TCV-S KP 150 (1.5) TCV-S KP TCV-S3T-1-150KP TCV-S KP TCV-S KP TCV-S KP 200 (2.0) TCV-S KP TCV-S3T-1-200KP TCV-S KP TCV-S KP TCV-S KP 0 (2.2) TCV-S3-1-0KP TCV-S3T-1-0KP TCV-S3-2-0KP TCV-S3-3-0KP TCV-S3-4-0KP Note: Select the spring pressure after taking into account the fluid dispensing pressure and the fluid drip conditions. 1/4"PT Barrel /8"PT Valve DCV valve M

Fluid dose dispensing valve Digitally controlled valve controller Debut of digitally controlled valve controller at a high-precision level Elimination of dispensing volume fluctuation achieved by

resulting from improved external interface, perfectly suited to mount on other equipment CE-marked products (EMC.

700MPa Dispensing time control circuit Digital timer circuit Dispensing time setting 0.01 to 99.99sec.

completion signal In-dispensing signal signal Output (non-contact output) Mode state signal Power-on signal Lowered tank pressure signal Lowered valve pressure signal Supply pressure 0.

7 Fluid dose dispensing valve Digitally controlled valve controller Debut of digitally controlled valve controller at a high-precision level Elimination of dispensing volume fluctuation achieved by improved pressure stability User-friendly operability and high repeatability resulting from digital control Dispensing conditions centrally controllable by the controller Dispensing monitorable resulting from improved external interface, perfectly suited to mount on other equipment CE-marked products (EMC. LVD) available Item Number ME-5000VT Control system Electro/pneumatic system Pressure For liquid feeding to 0.700MPa setting range For valve driving to 0.700MPa Dispensing time control circuit Digital timer circuit Dispensing time setting 0.01 to 99.99sec. Display section LED digital display Input (non-contact or contact signal) Dispensing signal (switchable between nonvoltage input and applied voltage input) Mode change signal Input/ output Dispensing completion signal In-dispensing signal signal Output (non-contact output) Mode state signal Power-on signal Lowered tank pressure signal Lowered valve pressure signal Supply pressure 0.8MPa or less Operating environment Temperature:15-35 C, Humidity:25-75%, at elevations below 2000m Protecion class IP-20 Adaptive fuse 250V 1.0A (time-lag fuse di. type5) Power supply/power consumption 100V to 240V AC 50/0Hz, 12W External dimensions and weight W280 D247 H1 mm, 4.3kg Digitally controlled spray valve controller Birth of two-fluid spray valve controller with high-precision digital control Elimination of dispensing volume fluctuation achieved by improved pressure stability User-friendly operability and high repeatability resulting from digital control Dispensing conditions centrally controllable by the controller Dispensing monitorable resulting from improved external interface, perfectly suited to mount on other equipment Item Number ME-5000SP Control system Electro/pneumatic system Pressure For pressurized liquid feeding to 0.700MPa setting For liquid atomizing to 0.700MPa range For valve driving to 0.700MPa Dispensing time control circuit Digital timer circuit Dispensing Valve open/close time 0.01 to 99.99sec. time setting Valve open interval time to 9.999sec. Valve close interval time to 9.999sec. Display section LED digital display Input/ output signal Input (non-contact or contact signal) Output (non-contact output) Supply pressure Power supply/power consumption External dimensions and weight Dispensing signal (switchable between non-voltage input and applied voltage input) Mode change signal Dispensing completion signal Valve open signal Blow open signal Mode state signal Power-on signal Lowered tank pressure signal Lowered valve pressure signal Lowered blow pressure signal 0.8MPa or less 100V to 240V AC 50/0Hz, W W340 D245 H120.5 mm, 5.8kg 34

Maximum 0.85 MPa pressure setting Long-life, high flow perfect for balancer applications

Maximum 0.85 MPa pressure setting Long-life, high flow perfect for balancer applications Outstanding performance in extremely low pressure and low pressure ranges from 0.003 to. Realizing high performance, energy saving, and compact size. Realize precise pressure control in a pressure range