15 DEGREE COIL NAILER

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1 15 DEGREE COIL NAILER Model CON15 Part No: OPERATING & MAINTENANCE INSTRUCTIONS GC0511

2 INTRODUCTION Thank you for purchasing this CLARKE Coil Nailer Before attempting to operate the machine, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service. GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL PROTECTION Do not dispose of this product with general household waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of appropriately. PARTS & SERVICE For parts & Servicing, please contact your nearest dealer, or CLARKE International, on one of the following numbers. PARTS & SERVICE TEL: PARTS & SERVICE FAX: or as follows: PARTS: Parts@clarkeinternational.com SERVICE: Service@clarkeinternational.com 2

3 OVERVIEW The CON15 Coil Nailer is suitable for use on softwood, hardwood, plywood, hardboard, fibreboard or MDF, and will penetrate flexible plastics, leather, fabrics, PVC & rubber sheet materials. It is not suitable for piercing hard laminates, brittle plastics or metals (other than light foil). Unpack and lay out the components, checking against the following list. Any damage or deficiency should be reported to your Clarke dealer immediately. Coil Nailer Oil Bottle 4 x Hexagonal Keys (3, 4, 5 & 6 mm) 1 x Nail Roll Black Moulded Case Operators Manual (this document) Your Coil Nailer has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you encounter problems, take the unit to your local Clarke dealer. TECHNICAL SPECIFICATION Feature Weight Dimensions (lxwxh) Specification 4 kg 330 x 130 x 355 mm O perating Air Pressure psi ( bar) M ax Air Pressure 120 psi (8.2 bar) Drive Speed Compressed Air Consumption Airline Connection Magazine Capacity 300 nails/min 6.5 cfm 1/4" BSP male 300 nails M ax Sound Pressure 99.5dB(A) S ound Power Measured 112.5dB(A) Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. 3

4 COMPONENTS Nail Magazine 2. Drive Pawl 3. Protective Screen 4. Safety Yoke (muzzle) 5. Mode Switch (single/full contact sequential actuation) 6. Trigger 7. Pressure Adjuster 8. Compressed Air Hose Connector 9. Exhaust Deflector 4

5 GENERAL SAFETY PRECAUTIONS WORK AREA 1. ALWAYS Keep the work area clean and well lit. Floors should always be kept clear. Cluttered or dark areas invite accidents. 2. ALWAYS keep children and bystanders away while operating a power tool. Distractions can cause loss of control. PERSONAL SAFETY 1. ALWAYS stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of medication, drugs or alcohol. A moment of inattention can result in personal injury. 2. ALWAYS use safety equipment when operating this tool. Always wear suitable protective clothing and eye protection including industrial gloves, ear defenders and approved impact resistant safety glasses. (Eye glasses are NOT safety glasses) 3. NEVER over-reach. Keep your proper footing and balance at all times to enable better control of the machine in unexpected situations. 4. NEVER point the tool at anyone or any part of your own body. Keep all parts of your limbs behind the safety guard at all times. 5. ALWAYS keep a safe distance between yourself and others when using the tool. 6. NEVER attempt any repairs yourself. If you have a problem with the machine contact your local Clarke dealer. 7. ALWAYS store power tools out of reach of children. 8. ALWAYS dress properly. Never wear loose clothing or jewellery which could be caught on moving parts. GENERAL POWER TOOL USE AND CARE 1. NEVER force or misuse the tool. It will do a better and safer job at the rate for which it was designed. 2. ALWAYS maintain the tool with care and keep it clean for best / safest performance. 3. NEVER use this tool if any part is damaged. Have it inspected and repaired by a competent technician. 4. NEVER modify this tool in any way. Use it ONLY for the purpose for which it is designed. 5. NEVER carry the tool with your finger on the trigger. The nailer is fitted with a safety yoke mechanism to prevent accidental firing. 5

6 6. ALWAYS disconnect the tool from the air supply when not in use, and before carrying out any maintenance or re-loading with fresh nails. 7. ALWAYS Store the tool out of reach of children. 8. NEVER allow persons unfamiliar with these instructions to operate this tool. SERVICING 1. ALWAYS have power tools serviced by your Clarke dealer, using only identical replacement parts. This will ensure the safety of the power tool is maintained. COIL NAILER SAFETY INSTRUCTIONS 1. Although the Coil Nailer is water resistant and may be used outdoors, DO NOT leave it exposed to the elements. Avoid direct sunlight, direct heat, rain/moisture etc. 2. ALWAYS keep the air hose away from the nailer and ensure that the operator is not restricted by the length of the hose. 3. ALWAYS take care when a long air hose is required in the work area as it presents a trip hazard. Coil the hose away as soon as the job is finished. 4. NEVER abuse hoses or connectors. NEVER carry a tool by the hose, or yank it to disconnect from the air supply. Keep hoses away from heat, oil and sharp edges. Check hoses for leaks or worn condition before use, and ensure that all connections are secure. 5. NEVER use with an air supply greater than 8.2 bar (120 PSI). 6. NEVER use any other type of gas such as bottled oxygen or other bottled gas as a power source to operate this tool. Use compressed air ONLY. 7. NEVER load the tool with the trigger depressed in case of accidental firing. 8. NEVER fire tool at an incline. It must be perpendicular to the work surface. 9. NEVER drive in nails at the edge of a work surface, as the edge could fail and fly off, endangering yourself or others in the vicinity. 10. ALWAYS take care not to fire a nail into an existing metal fastening in case the nail should ricochet causing personal injury. 11. NEVER operate the tool unless the safety nose is in contact with the workpiece, or without any nails or damage to the tool could result. 12. ALWAYS keep hands away from the nose of the tool when connecting to the compressed air supply. 13. ALWAYS ensure only the correct nails are used, as specified for this tool. 6

7 THE COMPRESSED AIR SUPPLY WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE THOROUGHLY FAMILIAR WITH SAFETY PROCEDURES RELATING TO THE USE OF COMPRESSORS AND COMPRESSED AIR SUPPLIES. A filtered, lubricated and regulated air supply will be required as shown in the layout below. Ensure the pressure available is within the range of psi. Higher pressure or contaminated air will shorten the tool s life because of increased wear, and could be a safety hazard. Higher pressure will also increase the noise level. The air inlet used for connecting the air supply has a standard ¼ BSP thread. For best performance, a quick-fit connector can be used at each end of the line. Line pressure, or hose internal diameter should be increased to compensate for unusually long air hoses (over 10m). Minimum hose diameter should be 6mm (¼ ) ID, and fittings should have the same internal dimensions. Check the quality of the compressed air supply before starting work. Water in the air line will cause damage to the tool, and a dirty filter will reduce the available air pressure. Ensure there are no leaks in any of the connections. 7

8 LOADING THE COIL NAILER WARNING: ENSURE THE COMPRESSED AIR SUPPLY IS DISCONNECTED BEFORE ATTEMPTING TO LOAD THE COIL NAILER. DO NOT HOLD THE TRIGGER WHILE LOADING THE NAILER. The machine is loaded with nails as follows: 1. Press the latch (1) open and pull the magazine cover (2) back. 2. Knowing the nail size to be used, raise and twist the adjuster 90 degrees for the chosen nail size as required. 3. Insert a strip of nails into the magazine, (pointed end downwards), taking care that the strip is wound evenly around the centre spigot (3) of the height adjuster (4). Note that 3 different nail sizes can be used, as indicated by the markings on the inside of the magazine. The sizes available are listed on page Take care when handling the nails, that they do not become bound together

9 5. Offer the end of the strip of nails into the gun, taking care that the nail heads lay flat in the groove (5) closest to the machine body and that the first nail in the strip is resting in the drive pawl (6) Close the magazine cover and close the latch. This will not be possible if the nails are not positioned correctly. The machine is now ready to use. OPERATION 1. Connect the nailer to the air supply. With the air supply turned off, connect the air line to the ¼ BSP connector. (A whip hose with quick-fit coupling is available from your Clarke dealer). 2. Turn on the air supply. Check for air leaks. If any are apparent, rectify before proceeding. Quick release Airline Connection 3. Ensure the operating pressure is set to between psi. This may be adjusted, dependant upon the density of the workpiece. The harder the target material, the higher the air pressure required. e.g. When nailing into softwoods, a pressure of only 70 psi may be all that is required. NEVER OPERATE THE TOOL UNLESS THE SAFETY YOKE IS IN CONTACT WITH THE WORKPIECE, OR WITHOUT ANY NAILS OR DAMAGE TO THE TOOL COULD RESULT. 9

10 4. Before starting work, test the nailer on a piece of scrap wood to check that the driving depth is correct. If the nails are being driven too far or not deep enough into the timber, adjust the air pressure adjuster located on the side of the nose section accordingly. (Remember, whatever pressure adjustment is to be carried out on the tool is dependant upon the pressure received from the airline). 5. Hold the tool so that it is at right angles to the workpiece. Lower it so that the yoke contacts the work surface and with a slight downwards pressure, pull the trigger to drive in the nail. 6. The machine is equipped with a switch that can change the operating mode from single shot to sequential shots. When the red switch is pointing towards the operator, the coil nailer will fire a single nail only. To fire the next nail the trigger must be released. When the switch is pointing away from the operator, the nailer can fire sequentially. 7. An adjustable exhaust deflector is fitted. Turn the deflector into any chosen position to avoid the blast from the exhaust. CLEARING A JAM Deflector Pressure adjuster Trigger Mode Switch Should the coil nailer jam, for example, with the last nail of a batch, disconnect the air supply and pull the trigger to ensure the air line is not under pressure. Open the magazine and latch and clear the jam before re-loading. 10

11 MAINTENANCE WARNING: ENSURE THE COMPRESSED AIR SUPPLY IS DISCONNECTED BEFORE ATTEMPTING ANY MAINTENANCE ON THE COIL NAILER. DAILY BEFORE USE 1. Check and clean, if necessary, the air inlet gauze filter located inside the air hose connection point. 2. A bottle of Clarke airline oil is supplied with the coil nailer. Unscrew the cap & withdraw the nozzle which is reversed within the neck of the bottle. Screw the cap and nozzle correctly into place and squirt a few drops of oil, into the air inlet. This should be carried out regardless of whether or not an air line lubricator is used. 3. Inspect the tool for worn or damaged parts, or for any loose screws or bolts. 4. Examine the trigger mechanism for free movement. 5. Keep the magazine and yoke free of grime or abrasive particles. 6. If working conditions are below freezing it is advisable to store air tools in a warmer place. DURING USE For lubricating the internal components when in operation, an airline lubricator should be used with Clarke Airline Oil, and adjusted to 2 drops per minute. If an airline lubricator is NOT used, this procedure should be repeated after every two to three hours of use. Make a regular inspection of the trigger, spring and safety mechanism for free movement. AIRLINE WORKING CONDITIONS Be aware that factors other than the tool s condition may effect it s operation and efficiency. Anything which will reduce the air supply, such as reduced compressor output, excessive demand on the airline, moisture or restrictions in the line, or the use of connectors of improper size or poor condition will all reduce tool performance. 11

12 Grit or gum deposits in the unit may also reduce efficiency. This condition can be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil, or failing this, the tool should be dismantled, thoroughly cleaned, dried and reassembled. This is a task for your Clarke dealer. If the nailer runs erratically or becomes inefficient, and the air supply is sound, it will be necessary to dismantle the piston assembly and replace worn or damaged parts, which is best carried out by your Clarke dealer. STORAGE If the coil nailer is to be stored, or is idle for longer than 24 hours, run a few drops of Clarke airline oil into the air inlet before storing. Ensure the protective cap is replaced on the airline connector, once the airline is disconnected. ACCESSORIES & CONSUMABLES A wide range of airline accessories is available, including Filter/Regulators. Lubricators, High Pressure Hoses from 5 to 100 metres, Whip Hoses etc. Contact your Clarke dealer for further information, or Clarke International Sales Department on Wire-collated nails are available for the CON15 in three sizes: Part No Nail Size x 44mm Nails (300pcs) x 50mm Nails (300pcs) x 70mm Nails (250pcs) Clarke airline oil (1 litre) is available from your Clarke dealer; Part No IMPORTANT: The use of parts other than genuine Clarke replacement parts may result in safety hazards, decreased tool performance and will invalidate your warranty. 12

13 TROUBLESHOOTING SYMPTOM Air leak near top of tool or in the trigger area. PROBLEM 1. O-ring in trigger valve area damaged. 2. Trigger valve head is damaged. 3. Trigger valve stem, seal or O-ring are damaged. A ir leak near bottom of 1. Loose screws. t ool. 2. Worn or damaged O-ring or bumper. Air leak between body and cylinder cap. Nails are being driven in too deep. Tool does not drive nail well or is operating sluggishly. 1. Loose screws.. 2. Worn or damaged O- r ings or seals.. 1. Worn bumper. 2. Air pressure set too high. 1. Inadequate air supply. 2. Inadequate lubrication. 3. Worn or damaged O-ring or seal. 4. Exhaust port in cylinder head is blocked. SOLUTION 1. Examine & replace O-ring 2. Examine & replace. 3. Examine and replace trigger valve stem, seal or O-ring. 1. Tighten screws 2. Examine & replace O-ring or bumper. 1. Tighten screws. 2. Examine & replace O-ring or bumper. 1. Replace bumper. 2. Adjust air pressure. 1. Confirm adequate air supply 2. Insert 2-6 air inlet. drops of oil into 3. Examine & replace O-ring or seal. 4. Replace damaged internal parts. Tool fails to fire all the nails in turn. Tool jams. 1. Worn bumper or d amaged spring. 2. Dirt in front plate. 3. Grime or damage stops nails from moving freely in magazine. 4. Worn or dry O-ring on piston,/lack of lubrication. 5. Cylinder cover seal leaking. 1. Incorrect or damaged fasteners. 2. Damaged or guide. 3. Magazine or loose. 4. Magazine is dirty. worn driver nose screw 1. Replace bumper or pusher spring. 2. Clean drive channel on front plate. 3. Clean grime out magazine. of 4. Examine & replace O-ring. 5. Replace sealing washer. 1. Change and use correct fasteners. 2. Examine and replace the driver. 3. Tighten the magazine. 4. Clean the magazine. In the event that any of the above situations occurs, requiring the dismantling and overhaul of the tool, contact your Clarke International Service Department on

14 PARTS LIST No Description Part No No Description Part No 1 Bolt HTCON Gun Body HTCON Air Deflector HTCON O - Ring 15 x 2.65 HTCON Spring Plate HTCON Valve Sleeve HTCON Cylinder Bolt HTCON O - Ring 16 x 1. 6 HTCON Hex Bolt M6 x 25 HTCON Valve Sleeve HTCON Gun Body Protector HTCON O - Ring 6.1 x 1. 8 HTCON Cylinder Cover HTCON O- Ring 6.4 x 2 HTCON Hex Headed Bolt M5 x 5 HTCON O-Ring 9 x 1. 8 HTCON Washe r HTCON Trigger Spring HTCON Spring Washe r HTCON Trigger Spindle HTCON Spring Base HTCON O - Ring2.5 x 1. 5 HTCON BalanceValve Comp Spring HTCON O - Ring 18 x 2.65 HTCON O - Ring 41.7 x 3 HTCON Switch Knob HTCON Balance Valve Assembly HTCON Pin 3 x 30 HTCON O-Rings 56 x 3.1(pair) HTCON Sliding Base HTCON Collar HTCON Trigge r HTCON O- Ring 42.5 x 5 HTCON Safety Nose HTCON Main Piston HTCON Pin 3 x 16 HTCON O- Ring 88 x 3 HTCON Snap Washe r HTCON Fixed Ring HTCON Steel Ball HTCON O- Ring 57.5 x 3 HTCON Spring HTCON O- Ring 55.5 x 5. 7 HTCON Shift Key HTCON Cylinde r HTCON Bolt M4 x 8 HTCON Outside Bumper Washe r HTCON O - Ring 59 x 1. 8 HTCON Inside Bumper Washe r HTCON O - Ring 4 x 1. 8 HTCON

15 PARTS LIST No Description Part No No Description Part No 51 Driver Guide HTCON Compression Spring HTCON Adjusting KNob HTCON Safety Yok e HTCON Compression Spring HTCON Magazine HTCON Adjusting Bolt HTCON Magazine Cover HTCON Bolt M8 x 25 HTCON Anvi l HTCON Pawl HTCON Spring Hook HTCON Pawl Spring HTCON Adjusting Plate HTCON Pin HTCON Adjusting Sleeve HTCON O - Ring 9.9 x 2. 4 HTCON Nail Depth Adjusting Base HTCON Piston HTCON Rubber Washe r HTCON O - Ring 20.3 x 2. 3 HTCON Spring HTCON Spring HTCON Bolt M6 HTCON Piston Bump Washe r HTCON Bolt M6 x 40 HTCON Spring Base HTCON Fixed Ring HTCON Snap Retainer HTCON Nail Head Cover HTCON Cover Board HTCON Protective Film HTCON Connecing Rod HTCON Washe r HTCON Bushing HTCON Fixed Rubber Washe r HTCON Pawl HTCON End Plate Washe r HTCON Compression Spring HTCON End Plate HTCON Pin HTCON Spring Washe r HTCON Fixed Rubber HTCON Bolt M5 x 22 HTCON Spring HTCON Air Inlet Plug HTCON Trigger Valve Tub e HTCON Air Plug Case HTCON Pin 3 x 12 HTCON Bolt M6 x 30 HTCON Washe r HTCON

16 PARTS DIAGRAM 16

17 VIBRATION EMISSIONS HAND-ARM VIBRATION Employers are advised to refer to the HSE publication Guide for Employers. All hand held power tools vibrate to some extent, and this vibration is transmitted to the operator via the handle, or hand used to steady the tool. Vibration from about 2 to 1500 hertz is potentially damaging and is most hazardous in the range from about 5 to 20 hertz. Operators who are regularly exposed to vibration may suffer from Hand Arm Vibration Syndrome (HAVS), which includes dead hand, dead finger, and white finger. These are painful conditions and are widespread in industries where vibrating tools are used. The health risk depends upon the vibration level and the length of time of exposure to it in effect, a daily vibration dose. Tools are tested using specialised equipment, to approximate the vibration level generated under normal, acceptable operating conditions for the tool in question. For example, a grinder used at 45 on mild steel plate, or a sander on softwood in a horizontal plane etc. These tests produce a value a, expressed in metres per second per second, which represents the average vibration level of all tests taken, in three axes where necessary, and a second figure K, which represents the uncertainty factor, i.e. a value in excess of a, to which the tool could vibrate under normal conditions. These values appear in the specification panel below. MODEL No: DESCRIPTION: CON15 COIL NAILER Declared vibration emission value in accordance with EN12096 Measured vibration emission value - a: 3.3m/s 2 Uncertainty value - K: 3.5m/s 2 Values determined according to EN

18 You will note that a third value is given in the specification - the highest measured reading in a single plane. This is the maximum level of vibration measured during testing in one of the axes, and this should also be taken into account when making a risk assessment. a values in excess of 2.5 m/s 2 are considered hazardous when used for prolonged periods. A tool with a vibration value of 2.8 m/s 2 may be used for up to 8 hours (cumulative) per day, whereas a tool with a value of 11.2 m/s 2 may be used for ½ hour per day only. The graph below shows the vibration value against the maximum time the respective tool may be used, per day. The uncertainty factor should also be taken into account when assessing a risk. The two figures a and K may be added together and the resultant value used to assess the risk. It should be noted that if a tool is used under abnormal, or unusual conditions, then the vibration level could possibly increase significantly. Users must always take this into account and make their own risk assessment, using the graph above as a reference. Some tools with a high vibration value, such as impact wrenches, are generally used for a few seconds at a time, therefore the cumulative time may only be in the order of a few minutes per day. Nevertheless, the cumulative effect, particularly when added to that of other hand held power tools that may be used, must always be taken into account when the total daily dose rate is determined. 18

19 DECLARATION OF CONFORMITY 19

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