MU043D: Mechanical Seals

Transcription

1 MU043D: Mechanical Seals Jun 26 28, 2018 / Dubai MU043 Rev.001 CMCT COURSE OUTLINE Page 1 of 5

2 Training Description: This is an intensive, highly practical and useful five-day course. The participant will gain up-to-date information and practical understanding of the basics, applications, troubleshooting and failure diagnosis, installation and maintenance of mechanical seal. Mechanical seal for pump and compressor applications will be addressed. Recent design like dry mechanical seal will also be addressed. The course will discuss: Lubrication and sealing concepts Mechanical Seal and Dry Gas Seal design Different arrangements of mechanical seals Optimal selection of seals and flush plans Failure diagnosis and troubleshooting Training Objective: By the end of the training, participants will be able to: Have an understanding of the different types of seals Have learned about selection, operation and maintenance strategies Troubleshoot seal problems Understand how seals are fitted Understand how seals are tested Have an understanding of API flush plans Critically analyse the methodologies employed within the organisation and instigate improvements where required Optimise the operation and maintenance of various types of pumps & compressors Gain confidence to carry out failure analyses on seals thereby avoiding repetitive failures Improve seal operating and maintenance techniques Enable measures to quantify equipment condition Give better control of mechanical seal providers Enable better identification and specification of new and replacement seals Allow tighter control of maintenance budgets by the avoidance of unplanned equipment failures in service Improved confidence when dealing with suppliers and contractors Better understanding of how manufacturers design and develop mechanical seals for particular environments Better control of the management of pumps and compressor maintenance and operation Improved personal knowledge of sealing systems Better ability to troubleshoot seal problems and avoid recurrence Confidence and ability to select the appropriate flush plan thereby improving reliability and personal profile to senior management MU043 Rev.001 CMCT COURSE OUTLINE Page 2 of 5

3 Training Designed for: This course is intended for all Supervisors, Team Leaders in Maintenance, Engineering and Production. This course will also benefit anyone who wishes to update themselves on Maintenance Engineering Technologies, judge the suitability of these technologies for their needs, and learn how to implement them for the benefit of their organisations. Training Program: DAY ONE: PRE-TEST BASIC CONCEPTS OF FLUID SEALING Role of tribology, leak rates, heat transfer, design considerations, materials, application to mechanical seal Lubrication fundamentals Basic fluid mechanics, Reynolds equation, lubrication solutions, application to mechanical seal MECHANICAL SEAL DESIGN Theoretical aspects and design Factors affecting design Materials of construction Mechanical seal selection Data requirements for seal selection Seal type selection Selection of the primary seal Selection of the seal arrangement DAY TWO: MECHANICAL SEALS CONFIGURATIONS Mechanical seal applications Seals Classification Wet mechanical seal Dry mechanical seal Balanced and unbalanced mechanical seals Mechanical seals pump considerations Mechanical seals compressor considerations Mechanical seals troubleshooting FAILURE DIAGNOSIS External symptoms of seal failure Visual seal examination Common seal failure modes-seal faces Common seal failure modes-secondary seals Common seal failure modes-seal hardware MU043 Rev.001 CMCT COURSE OUTLINE Page 3 of 5

4 Seal installation tolerances Vibration effect on a mechanical seal High temperature effect Running speed effect Rotor balance effect Mechanical Seal Operation Operating limits Operating conditions DAY THREE: MECHANICAL SEAL PERFORMANCE Acceptable performance Mechanical seal related standards Pre-installation machine checks Mechanical seal installation Mechanical seal maintenance Seal handling and inspection TESTING AND VERIFICATION OF MECHANICAL SEALS Degree of testing Type of test Course Conclusion POST-TEST and EVALUATION Training Requirement: Hand s on practical sessions, equipment and software will be applied during the course if required and as per the client s request. Training Methodology: This interactive training course includes the following training methodologies as a percentage of the total tuition hours:- 30% Lectures, Concepts, Role Play 30% Workshops & Work Presentations, Techniques 20% Based on Case Studies & Practical Exercises 20% Videos, Software & General Discussions Pre and Post Test Training Certificate(s): Internationally recognized certificate(s) will be issued to each participant who completed the course. MU043 Rev.001 CMCT COURSE OUTLINE Page 4 of 5

5 Training Fees: USD$ 2,200 (Dubai) - This rate includes participant s manual, hand-outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day. Training Timings: Daily Timings: 07:45-08:00 Morning Coffee / Tea 08:00-10:00 First Session 10:00-10:20 Recess (Coffee/Tea/Snacks) 10:20-12:20 Second Session 12:20-13:30 Recess (Prayer Break & Lunch) 13:30-15:00 Last Session For training registrations or in-house enquiries, please contact: Aisha Relativo: aisha@cmc-me.com Tel.: or Mob.: Training & Career Development Department MU043 Rev.001 CMCT COURSE OUTLINE Page 5 of 5