WARNING. Work drop prevention check valves FPV series. Vacuum accessories. Safety handling of workpiece with several pads
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- Francis Park
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1 Work drop prevention check valves series Safety handling of workpiece with several pads Enable using one CONVUM ejector and several pads, in applications where some of the suction pads may not be in contact with the workpiece. Maintain of suction even if no contact with workpiece Suction is maintained even in no contact between workpiece and some of the suction pads. Integrated filter Filter element integrated in check valve body. Safety instructions WARNING 1 In the case of porous workpiece handling, it may not be possible to handle the workpiece if there is not enough vacuum (air) flow or if there is important leakage. 2 The quantity of that may not have contact with the workpiece changes depending on using conditions. Please select suitable quantity after checking CONVUM ejector, vacuum pump specifications (vacuum flow, vacuum pressure characteristics) 3 check valve is not a vacuum maintaining product. Do not use it in this way. 4 Please test valves in real condition on the equipment in the case that you need to check the suction with a signal by using a vacuum sensor set up between the and the suction pad. As there is only few pressure variation, the vacuum degree may not be high enough to get the desired signal. 5 Please test valves in real condition on the equipment in the case that you need to use 1 CONVUM ejector with several valves. 6 Attachment of : please attach male screw to CONVUM ejector side (vacuum source). 407
2 How to order M5 Attachment screw (fitting side) M5 M5 0.8 M6 M6 1.0 R1 R1/8 R2 R1/4 R3 R3/8 G1 G1/8 G2 G1/4 G3 G3/8 N1 1/8-27 NPT N2 1/4-18 NPT N3 3/8-18 NPT Applicable pads and fittings Reference -M5 -M6 -R1 -R2 -R3 PF10 ~ 20 PC15 ~ 20 PJ10 ~ 25 PB20 PF10 ~ 20 PC15 ~ 20 PJ10 ~ 25 PB20 PF15 ~ 50 PJ15 ~ 50 Applicable pad Pad series Setting screw TN-PF-15-M5 PD4 ~ 20 TN-PF-20-M5 PA10 ~ 20A TN-PC-10-M5 PA10 ~ 20B TN-PS-10-M5 PD4 ~ 20 PA10 ~ 20A PA10 ~ 20B TN-PF-25-M6 TN-PF-50-M6 TN-PC-30-M6 TN-PA-30-M6 Specifications Description Unit -M5 -M6 -R1 (-G1) (-N1) -R2 (-G2) (-N2) -R3 (-G3) (-N3) Fluid Non-lubricated air / non-corrosive gas Operating pressure range -100kPa ~ 0.6MPa Min. operating vacuum (air) flow R/min(ANR) Ambient temperature 0 ~ 60 Filtration rate μm 25 Port size Pad size M5 M6 Rc1/8 Rc1/4 Rc3/8 Fitting size M5 M6 R1/8 R1/4 R3/8 Mass g Note 1) Minimum operating vacuum (air) flow is the value required at CONVUM ejector side (vacuum source). Note 2) Check screws details at drawing section. Note 3) Specifications are same for G and N threaded check valves. Operating principle When contact with workpiece When no contact with workpiece When releasing workpiece When suction pad grips the workpiece, the valve inside the circuit is pushed down by the spring and the air flow path is released between the valve and the body. When there is no suction or when the work has been released from the pad, air flows from pad side and push up the valve. It closes the air flow path and prevent vacuum drop from ejector side. The central fine orifice let keep sucking air a little. When releasing the working with a blow-off, compressed air flows from the ejector side through the check valve circuit and push down the valve releasing the air flow path. It decreases the vacuum level and the work can be released. 408
3 Construction Part name Material Body Aluminium alloy Valve Aluminium alloy Spring SUS Filter SUS O-ring NBR Seal washer NBR -M5/M6 -R/G/N1 -R/G/N2 3 Dimensions Unit : mm <inch> -M5 -M6 -R1/G1/N1 -R2/G2/N2 -R3/G3/N3 409
4 Selection of Selection example 1 Vacuum source: CV/MCV CONVUM ejector The below table shows the vacuum (air) flow and vacuum pressure characteristics needed in case of using one CONVUM ejector with several check valves. Table 1 Performance table model Min. operating vacuum (air) flow [R/ min(anr)] Vacuum drop rate when no contact (-kpa) Note 1) Above table is in the case of using CV-15HS ejector. Values shown are per valve. Note 2) Piping resistance and ejector characteristics have an effect on the vacuum degree decreasing values. Please use this data as reference. Note 3) Please calculate the exact vacuum drop from CONVUM ejector or vacuum pump vacuum (air) flow and vacuum pressure performance graph. Selection example 2 Vacuum source: CDV vacuum pump The below table shows the vacuum (air) flow and vacuum pressure characteristics needed in case of using one CONVUM ejector with several check valves. Table 5 Performance table model Min. operating vacuum (air) flow [R/ min(anr)] Vacuum drop rate when no contact (-kpa) Note 1) Above table is in the case of using CDV-3 vacuum pump. Values shown are per valve. Note 2) Piping resistance and pump characteristics have an effect on the vacuum degree decreasing values. Please use this data as reference. Note 3) Please calculate the exact vacuum drop from CONVUM ejector or vacuum pump vacuum (air) flow and vacuum pressure performance graph. Table 2 CV/MCV CONVUM ejector performance table CV/MCV CONVUM series A HS LS HS LS HS LS HS LS HS LS Maximum vacuum pressure (-kpa) Vacuum (air) flow [R/ min (ANR)] Table 6 CDV vacuum pump performance table CDV Vacuum pump series Hz 50Hz Maximum vacuum pressure (-kpa) Vacuum (air) flow [R/ min (ANR)] Table 3 Table 7 R 410
5 Selection in case of using one CONVUM ejector 1 We check the possible quantity of without contact with workpiece CONVUM ejector vacuum (air) flow valve min. operating vacuum (air) flow = quantity of valve MCV-15HS vacuum (air) flow is 63R/min (ANR), -M5 min. operating vacuum (air) flow is 10R/min (ANR). 63R/min (ANR) 10R/min (ANR) = 6.3 The possible quantity of valve is 6 pieces for 1 CV-15HS ejector. 2 We check the maximum vacuum pressure We check the vacuum drop rate per check valve from table 1. Vacuum drop rate when no contact x quantity = total vacuum drop rate. We check the maximum vacuum pressure of CONVUM ejector from table 2. Maximum vacuum pressure - Total vacuum drop rate = Maximum vacuum pressure when using check valve. -M5 vacuum drop rate is 3 kpa per check valve. In this case, total vacuum drop rate is 3 kpa 6 pcs = 18 kpa CV-15HS Maximum vacuum pressure is -92 kpa (-92+18)=-74 kpa When using 6 -M5 with 1 MCV-15HS, the maximum vacuum pressure is -74 kpa. Selection in case of using one CDV vacuum pump 1 We check the possible quantity of without contact with workpiece Vacuum pump vacuum (air) flow valve min. operating vacuum (air) flow = quantity of valve CDV-5 vacuum (air) flow is 100R/min (ANR), -R2 min. operating vacuum (air) flow is 15R/min (ANR). 100R/min(ANR) 15R/min(ANR)=6.7 The possible quantity of valve is 6 pieces for 1 CDV-5 vacuum pump. 2 We check the maximum vacuum pressure We check the vacuum drop rate per check valve from table 5. vacuum drop rate when no contact x quantity = total vacuum drop rate. We check the maximum vacuum pressure of CDV-5 vacuum pump from table 6. Maximum vacuum pressure - Total vacuum drop rate = Maximum vacuum pressure when using check valve. -R2 vacuum drop rate is 4 kpa per check valve. In this case, total vacuum drop rate is 4 kpa 6 pcs = 24 kpa CDV-5 maximum vacuum pressure is -89 kpa (-89+24)=-65 kpa When using 6 -R2 with 1 CDV-5, the maximum vacuum pressure is -65 kpa. The conventional minimum vacuum pressure for handling is -65 kpa. In this case the maximum vacuum pressure is not enough for handling and may cause workpiece drop. Let's review the selection as below for a safety handling. In the case of using 10 suction pads, all attached with - M5, it means that if 6 of the 10 suctions pads are not in contact with workpiece, suction force of remaining 4 suctions pads is -74 kpa: handling is possible. Table 4 Estimation of suction pad without contact with workpiece when using MCV-15HS model Quantity of without contact Vacuum pressure (kpa) Note) This means the number of the pad to which valves are attached with when there is no contact between the suction pad and the workpiece. Table 8 Estimation of suction pad without contact with workpiece when using CDV-5 model Quantity of without contact Vacuum pressure (kpa) Note) This means the number of the pad to which valves are attached with when there is no contact between the suction pad and the workpiece. 411
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