Pneumatic sensor lock-gate for demanding fully automated process applications in hygienic areas

Transcription

1 Pneumatic Retractable Fittings Pharm Food SensoGate W 3 H Pneumatic sensor lock-gate for demanding fully automated process applications in hygienic areas Easy installation and clear hose connections offers genuine Plug & Play: The central multiplug is simultaneously linked via a single connection to all rinsing, cleaning, and calibration media as well as the control air and limit-position mechanisms. With the complete interior media routing and the multiplug, the connection is just as safe as it is convenient. Media entrainment is minimized and the limitposition mechanism is reliably protected. SensoGate with central multiplug Conventional retractable fittings: Tangled hoses (left) and deposits on unprotected limit-position mechanism (right) Systematic, Fully utomatic Liquid nalysis The combination of the retractable fitting with the Uniclean 9 (cleaning) or Uniclean 9 (cleaning and calibration) control units and the Protos 34 measuring system enables fully automated measuring stations with an outstandingly high level of precision and reliability. The system offers the highest levels of safety with monitoring of the compressed air and water supply, the probe position, and the buffer and cleaning solution levels. Maximum stability and precision due to patented metering-pump technology with separate routing of the media. Short-time measurements and regular cleaning enable longer sensor life. The production process is neither interrupted by automatic cleaning nor by calibrations (for further information, see Controllers chapter from page 36). 23

2 For up-to-date information, please visit Isolation mplifiers Transmitters Indicators Process nalytics Portable Meters Laboratory Meters Fittings dditional Media Connection for Superheated Steam or Chemical pplications additional media connection decoupled by integrated check valve no dead spots easy access valve with high flow rate Uncompromising Hygienic Design of the Calibration Chamber Not only the process-wetted parts but also the sterilization capability of the calibration chamber of the SensoGate W 3H Sensor Lock-Gate are EHEDG-certified. This means that its suitability for unrestricted use in pharmaceutical and food applications has been attested and also allows validation in FD-regulated production processes. special design enables the directed flow to the process seal. Sterilizable and cleanable calibration chamber with special flow body Facts EHEDG-certified for all process-wetted parts incl. rinsing/calibration chamber compact, smooth, and dirt-resistant design with interior media routing and integrated limit-position mechanism directed flow rinses the process seal from the process side as well as from the inside of the fitting perfect sensor cleaning effect by cyclone rinsing safe separation to the process during probe movement and prevention of re-contamination double gaskets with leakage bores prevent microbial contamination of the drive broad applications in hygienic conditions cost reduction by simple installation, operation, and maintenance very high availability protective rinsing of the seals for a long service life SensoLock for high safety of operation integrated check valves and limit switches fast and uncomplicated replacement of calibration chamber and immersion tube all maintenance can be performed on site superior sensor immersion depth standard sensor length (225 mm) even for large immersion depths multiple process connections available process-wetted parts: stainless steel.444, electropolished modular design special version for sensors with pressurizable liquid electrolyte SIP and CIP capable in the process SIP and CIP of calibration chamber and media routing FD 23

3 Pneumatic Retractable Fittings Pharm Food for hygienic applications The Versions vailable material:.444, electropolished variants: short and long immersion depths; liquid- or gel-filled sensors; adapter for free hose connection ball bearings for easy detachability process adaptations: dairy pipe DN 5 Ingold socket 25 mm clamp.5; 3.5; Varivent DN 5 8 BioControl DN 5, DN W 3 H Dairy pipe W 3 H Ingold socket.444 W 3 H Ingold socket, liquid-electrolyte sensors W 3 H Clamp, short W 3 H Clamp, long W 3 H Varivent, mounted in a Varivent housing

4 For up-to-date information, please visit Isolation mplifiers Transmitters Indicators Process nalytics Portable Meters Laboratory Meters Fittings Specifications mbient temperature 5 7 C Permissible process temp 5 4 C Permitted process pressure during movement Permissible static pressure ir supply Effective immersion depth Total immersion depth incl. immersion tube 6 bars gauge pressure at 4 C 6 bars (4 C) in service position 4 7 bars, filtered 25 µm, oil- and condensate-free 33 mm, measured from lower edge of flange to sensor tip (Varivent version) 46 mm Process adaptations*} dairy-pipe screw joint, DN 5 / DN 65 / DN 8 Ingold socket,.444, 25 mm (G /4;) Clamp 2;,.444 Varivent, DN 5 25,.444 Rinse-medium inlet Rinse-medium outlet Rinse function 225 mm, Pg-3.5 coupling, 25 mm for pressurized liquid-electrolyte sensors ) for Unical 9 / Uniclean 9: Connection with hose grommet and coupling 2) for manual control: ZU 63 / ZU 646 connection: hose grommet with coupling seal rinsing during stroke movement Process-wetted materials stainless steel,.444 Enclosure stainless steel,.457 Ingress protection IP 66 Connection to Uniclean 9 / Unical 9 Sensor protection in the process Limit switches Certificates * ) Special connections on request compact multiplug connection integrated in immersion tube noncontacting electrical limit-position control in conjunction with Uniclean 9 / Unical 9 / ZU Material Certificate (optional) TEX II GD c II 233

5 Pneumatic Retractable Fittings Pharm Food SensoGate W 3 H for hygienic applications Product Line Order No. Hygienic sensor lock-gate, pneumatic W 3H / _ Explosion protection for hazardous area Zone without X N Sensor Gasket material solid electrolyte liquid electrolyte (pressurization possible) elastomeric ring set F, FKM elastomeric ring set E, EPDM FD elastomeric ring set G, FFKM process-wetted elastomeric ring set H, FFKM complete F E G H Process-wetted materials*}.444 /.444 /.444 (electropolished) G Process adaptation dairy pipe, DN 5 dairy pipe, DN 65 dairy pipe, DN 8 Ingold socket,.444, 25 mm (G /4;) Ingold socket, hygienic,.444, 25 mm (G /4;) Clamp.5;,.444 Clamp 2;,.444 Clamp 2.5;,.444 Clamp 3;,.444 Clamp 3.5;,.444 Varivent,.444, for pipe from DN 5 Varivent,.444, for pipe from DN 5 short, from DN 8 long BioControl DN 5 BioControl DN 65 C C C H H J J J J J V V L L Immersion depth short long B Connection media connection, PEEK media connection, PEEK, integr. connection of add. medium B C Special variant without equipped with special grease (provided by customer) with scraper ring, reinforced version, PTFE/PEEK (ZU 76) 3 * ) Material combinations: Process-wetted part of calibration chamber/rinse-wetted part of calibration chamber/immersion tube 234

6 For up-to-date information, please visit Isolation mplifiers Transmitters Indicators Process nalytics Portable Meters Laboratory Meters Fittings ccessories (Details from page 27) Order No. Service set basic equipment ZU 68 maintenance, repair, retrofit ZU 74 calibration chamber ZU 754 Mounting aid for 2 x 2.5 O-rings ZU 747 for scraper ring ZU 746 Bellows version for liquid-electrolyte sensors ZU 739 dapter for free hose connection PP/EPDM (incl. electric feedback) ZU 733 PP/EPDM (without electric feedback) ZU 734 PEEK/EPDM (incl. electric feedback) ZU 742 Material Certificate 3. ZU 78 ir supply for pressurized sensors,.5 4 bars ZU 67/ for pressurized sensors, 7 bars ZU 67/2 Hose 2 m (extension for ZU 67) ZU 73 Flange protectors PEEK / FFKM DN 8 ZU 755 PEEK / FFKM DN ZU 756 PVDF / FFKM DN 8 ZU 757 PVDF / FFKM DN ZU 758 Safety weld-in socket, straight, 4 mm for tank wall ZU 77 for pipe, DN 5 ZU 77/DN5 for pipe, DN 65 for pipe, DN 8 for pipe, DN ZU 77/DN65 ZU 77/DN8 ZU 77/DN Safety weld-in socket, beveled 5, 4 mm for tank wall ZU 78 for pipe, DN 5 ZU 78/DN5 for pipe, DN 65 for pipe, DN 8 for pipe, DN ZU 78/DN65 ZU 78/DN8 ZU 78/DN 235

7 Pneumatic Retractable Fittings Pharm Food SensoGate W 3 H for hygienic applications Gaskets Set Contact (process/rinse medium) Order No. Dairy pipe, Varivent, clamp E/ EPDM FD ZU 7/ E/2 EPDM FD / EPDM FD ZU 7/2 F/ FKM FD ZU 697/ F/2 FKM FD / FKM FD ZU 697/2 G/ FFKM FD ZU 766/ G/2 FFKM FD / EPDM FD ZU 766/2 H FFKM FD / FFKM FD ZU 767 Ingold socket E/ EPDM FD ZU 74/ E/2 EPDM FD / EPDM FD ZU 74/2 F/ FKM FD ZU 73/ F/2 FKM FD / FKM FD ZU 73/2 G/ FFKM FD ZU 768/ G/2 FFKM FD / EPDM FD ZU 768/2 H FFKM / FFKM ZU 769 Spare Parts Order No. Immersion tube, short.444 ZU

8 For up-to-date information, please visit Isolation mplifiers Transmitters Indicators Process nalytics Portable Meters Laboratory Meters Fittings Dimension Drawings Installation dimensions for for sensors with liquid electrolyte Installation dimensions for for sensors with gel electrolyte Process adaptation for Varivent DN 5, short immersion depth Sensor 25 mm Sensor 225 mm (27.5) (47) Clearance for sensor installation pprox. 88 mm for short immersion depth pprox. 855 mm for long immersion depth pprox. 457 mm for short immersion depth pprox. 432 mm for long immersion depth Clearance for sensor installation pprox. 54 mm for short immersion depth pprox. 55 mm for long immersion depth pprox. 259 mm for short immersion depth pprox. 234 mm for long immersion depth Process adaptation for Varivent from DN 8, long immersion depth Process adaptation for Varivent from DN 65, short immersion depth (57.5) (32.5) (77) (52) 237

9 Pneumatic Retractable Fittings Pharm Food SensoGate W 3 H for hygienic applications Dimension Drawings continued Process adaptation for TriClamp 2; 3.5;, long immersion depth Process adaptation for dairy pipe DN 85 DN 5, long immersion depth Process adaptation for Ingold socket, 25 mm Process adaptation for TriClamp ; 3.5;, short immersion depth Process adaptation for dairy pipe DN 85 DN 5, short immersion depth Process adaptation for BioControl DN 5/DN ,5 (32.5) (52) 57,

10 For up-to-date information, please visit Isolation mplifiers Transmitters Indicators Process nalytics Portable Meters Laboratory Meters Fittings 239