Product Information. Universal gripper PGN-plus-P 100

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1 Product Informaton PGN-plus-P 100

2 PGN-plus-P Relable. Robust. Flexble. PGN-plus-P unversal grpper Unversal 2-Fnger Parallel Grpper wth permanent lubrcaton, large grppng force and hgh maxmum moments thanks to mult-tooth gudance. Feld of applcaton Pneumatc unversal grpper for handlng of workpeces n unversal applcatons. For unversal use n clean to slghtly drty envronments. Specal versons avalable for drty envronments. Advantages Your benefts Robust mult-tooth gudance for precse handlng Hgh maxmum moments possble sutable for usng long grpper fngers Lubrcant pockets n the mult-tooth gudance Ensure process relablty and extended mantenance ntervals Maxmum pston surface area for maxmum grppng forces Mountng from two sdes n three screw drectons for unversal and flexble grpper assembly Ar supply va hose-free drect connecton or screw connectons for unversal and flexble grpper assembly Comprehensve sensor accessory program for versatle queryng possbltes and stroke poston montorng Manfold optons for specal optmsaton for your specfc applcaton (dust-tght, hgh-temperature, corrosonprotected, etc.) Szes Quantty: 7 Weght kg Grppng force N Stroke per jaw mm Workpece weght kg 2

3 PGN-plus-P Functonal descrpton The pston s moved up and down by compressed ar. The angled actve surfaces of the wedge-hook produce a synchronzed, parallel jaw moton. PGNplus-P 1 Mult-tooth gudance loads wth larger gudance shoulders. Hghest servce lfe wth lubrcaton pockets n the robust mult-tooth gudance, as well as hgher possble fnger 2 Base Jaw wth standardzed screw connecton dagram for the connecton of the workpece-specfc grpper fngers 3 Bracket for sensors Brackets for proxmty swtches and adjustable control cams n the housng 4 Housng Weght-optmzed due to the use of hgh-strength alumnum alloy 5 Centerng and mountng possbltes for unversal assembly of the grpper 6 Wedge-hook desgn for hgh power transmsson and mnmal wear as a result of larger dagonal pull surfaces 7 Pston Maxmum force through maxmum surface of drve pston CAD data, operatng manuals and other current product documents can be found onlne. 3

4 PGN-plus-P General notes about the seres Operatng prncple: Wedge gear wth surface power transmsson Housng materal: Alumnum Base jaw materal: Steel Actuaton: pneumatc, wth fltered compressed ar as per ISO :2010 [7:4:4]. Warranty: 36 months Scope of delvery: Bracket for proxmty swtch, centerng sleeves, O-rngs for drect connecton, assembly and operatng manual wth Declaraton of Incorporaton. Grppng force mantenance: possble by usng the verson wth mechancal grppng force mantenance or SDV-P pressure mantenance valve Grppng force: s the arthmetc total of the grppng force appled to each grpper jaw at dstance P (see llustraton). Fnger length: The maxmum permssble fnger length apples untl the nomnal operatng pressure s acheved. Wth hgher pressures, the fnger length must be reduced proportonally to the nomnal operatng pressure. Repeat accuracy: s defned as the spread of the end poston durng 100 consecutve strokes. Workpece weght: s calculated for force-ft grppng wth a coeffcent of statc frcton of 0.1 and a safety factor of 2 aganst workpece slppage at acceleraton due to gravty g. For form-ft or capture grppng, there are sgnfcantly hgher permssble workpece weghts. Closng and openng tmes: are purely the tmes that the base jaws or fngers are n moton. Valve swtchng tmes, hose fllng tmes, or PLC reacton tmes are not a part of ths and are to be consdered when cycle tmes are calculated. Applcaton example Handlng tool n machnng centre for loadng and unloadng of raw materal and workpeces. Due to the rotary feed-through, the grppers can be turned several tmes to an unlmted extent. 1 PGN-plus-P 2-fnger parallel grpper for handlng of raw materal 2 PGN-plus-P 2-fnger parallel grpper for handlng of workpeces 3 DDF 2 rotary feed-through 4

5 PGN-plus-P SCHUNK offers more... The followng components make the product PGNplus-P even more productve the sutable addton for the hghest functonalty, flexblty, relablty, and controlled producton. Rotary unt Quck-Change-System Compensaton unt Lnear module Pressure mantenance valve Fnger blank wth jaw quck-change system Jaw quck-change system Unversal ntermedate jaw Flexble poston sensor Force-measurng jaws Sensor system Analog poston sensor For more nformaton on these products can be found on the followng product pages or at schunk.com. Please contact us: SCHUNK techncal hotlne Optons and specal nformaton Grppng force mantenance verson AS / IS: The mechancal grppng force mantenance verson ensures a mnmum grppng force also n the case of a drop n pressure. In the AS / S verson ths has the effect of a closng force, n the IS verson of an openng force Hgh-temperature verson V/HT: for use n hot envronments Precson verson P: for the hghest accuracy Ant-corroson verson K: for use n corroson-nducng atmospheres ATEX verson EX: for explosve envronments Dust-tght verson SD: absolutely dust-tght, ncreased degree of protecton aganst the penetraton of materals. Addtonal versons: Varous optons can be combned wth each other. 5

6 Grppng force, O.D. grppng Fnger load Grppng force Grppng force, I.D. grppng Fnger length M x max. 87 Nm M y max. 115 Nm M z max. 80 Nm F z max N Grppng force The specfed torques and forces are statc values, apply for each base jaw, and may occur smultaneously. M y may arse n addton to the moment generated by the grppng force tself. Fnger length Techncal data Descrpton PGN-plus-P PGN-plus-P PGN-plus-P AS PGN-plus-P AS PGN-plus-P IS PGN-plus-P IS ID Stroke per jaw [mm] Closng / openng force [N] 870/ / /- 2200/- -/1250 -/2400 Mn. sprng force [N] Weght [kg] Recommended workpece weght [kg] Flud consumpton double stroke [cm³] Mn./max. operatng pressure [bar] 2.5/8 2.5/8 4/6.5 4/6.5 4/6.5 4/6.5 Nomnal operatng pressure [bar] Mn./max. ar purge pressure [bar] 0.5/1 0.5/1 0.5/1 0.5/1 0.5/1 0.5/1 Closng/openng tme [s] 0.07/ / / / / /0.05 Closng- / openng tme wth sprng [s] Max. permssble fnger length [mm] Max. permssble mass per fnger [kg] Protecton class IP Mn./max. ambent temperature [ C] 5/90 5/90 5/90 5/90 5/90 5/90 Repeat accuracy [mm] Optons and ther characterstcs Dust-tght verson Protecton class IP Weght [kg] Ant-corroson verson Hgh-temperature verson Mn./max. ambent temperature [ C] 5/130 5/130 5/130 5/130 5/130 5/130 Precson verson It may take a few 100 grppng cycles untl the full grppng force (as ndcated n the data table) wll be avalable. 6

7 Man vew The drawng shows the grpper n the basc verson wth closed jaws, wthout dmensonal consderaton of the optons descrbed below. A, a Man / drect connecton, grpper openng B, b Man / drect connecton, grpper closng S Ar purge connecton 1 Grpper connecton 2 Fnger connecton GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part IT Sensor MMS 22.. IK Sensor IN... IL Screw connecton for customzed attachment 7

8 Maxmum permtted fnger projecton Permtted range Inadmssble range L max s equvalent to the maxmum permtted fnger length, see the techncal data table Hose-free drect connecton M3 Grppng force mantenance devce AS / IS 3 Adapter 4 Grppers The drect connecton s used for supplyng compressed ar wthout hoses. Instead, the pressure medum s fed through bore-holes n the mountng plate. AT Projecton apples only for AS verson The mechancal grppng force mantenance devce ensures that a mnmum clampng force wll be appled even f there s a drop n pressure. Ths acts as closng force n the AS / S verson, and as openng force n the IS verson. Besdes ths, the grppng force mantenance devce can be used to ncrease the grppng force or for sngle actuated grppng. 8

9 Dust-tght verson Precson verson 9 For mountng screw connecton dagram, see basc verson AO Sealng bolt BT For AS / IS verson BT For AS / IS verson GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part The dust cover opton ncreases the protecton aganst external partcles. The assembly dagram shfts by the heght of the ntermedate jaw. The fnger length s stll measured from the upper edge of the grpper housng. The ndcated tolerances just refer to the varants of precson versons shown n the chart of techncal specfcatons. All other varants of precson versons are avalable on request. Descrpton ID Dust cover SAD PGN-plus-P The "dust-proof" opton can ether be ordered n the pre-mounted grpper verson or retroftted to the grpper usng the "SAD PGN-plus- P" retroft kt. 9

10 SDV-P pressure mantenance valve SDV-P E-P pressure mantenance valve 4 Grppers IT SDV-P pressure mantenance valve The SDV-P pressure mantenance valve ensures n emergency STOP stuatons that the pressure n the pston chamber of pneumatc grpper, swvel, lnear, and quck-change modules s temporarly mantaned. Descrpton ID Recommended hose dameter [mm] Pressure mantenance valve SDV-P SDV-P Pressure mantenance valve wth ar bleed screw SDV-P 04-E SDV-P 07-E Adapter IT SDV-P E-P pressure mantenance valve IK PGN-plus / PGN-plus-P 2-fnger parallel grpper IL JGP 2-fnger parallel grppers IM PWG-plus 2-fnger angular grpper IN PGB 2-fnger parallel grpper IO Sealed DPG-plus grpper The SDV-P E-P pressure mantenance valves ensure that the pressure n the pston chamber s mantaned temporarly durng an emergency stop. SDV-P E-P can be drectly connected to the lsted grppers wthout the need for addtonal pneumatc hoses. Descrpton ID Pressure mantenance valve SDV-P 100-E-P In order to acheve the specfed closng and openng tme for each grpper varant, the recommended hose dameter must be used. The drect allocaton of the respectve varant of the grpper for the respectve SDV-P can be found at schunk.com. 10

11 Protectve cover HUE PGN-plus 100 BSWS jaw quck-change jaw systems 9 For mountng screw connecton dagram, see basc verson The HUE protectve cover fully protects the grpper aganst external nfluences. The cover s sutable for applcatons of up to IP65 f an addtonal sealng of the cover bottom s provded. For detaled nformaton, please see the HUE seres. The connecton dagram shfts by the heght of the ntermedate jaw. Descrpton ID Cleanroom class ISO Protecton class IP Protecton cover HUE PGN-plus The HUE protectve cover s not sutable for use on grppers wth grppng force mantenance. An nductve montorng of the grpper n connecton wth the HUE protectve cover s not possble. SCHUNK recommends the use of magnetc sensors that are approved for the respectve grpper varant. 4 Grppers IT Customzed grpper fngers There are varous jaw quck-change systems avalable for the grpper. For detaled nformaton, please refer to the correspondng product. Descrpton ID Jaw quck-change system adapter plate BSWS-A BSWS-AR Quck-change jaw system base BSWS-B Jaw quck-change system fnger blank BSWS-ABR-PGZN-plus BSWS-SBR-PGZN-plus Jaw quck-change system lockng mechansm BSWS-UR Only systems that are lsted n the table, can be used. Felds of applcaton Seres Sze Varant Sutablty PGN-plus-P (6 bar) PGN-plus-P AS / -1-IS (6 bar) PGN-plus-P (6 bar) PGN-plus-P AS / -2-IS (6 bar) Legend Can be combned wthout restrctons Use wth restrctons (see loadng lmts) cannot be combned The load lmts for descrbng the applcaton lmts can be found n the catalog chapter of the correspondng accessores. If the operatng pressure s hgher than 6 bar, sutablty for use above the applcaton lmts must be checked. 11

12 ZBA-L-plus 100 ntermedate jaws UZB 100 unversal ntermedate jaw 2 Fnger connecton EP Included n the scope of delvery GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part HK Not ncluded n the scope of delvery 1 Grpper connecton 2 Fnger connecton EN Optonal rght or left connecton EQ Lockng GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part The optonal ZBA-L-plus ntermedate jaws allow the screw connecton dagram of the top jaws to be rotated by 90. Ths makes t easer to desgn and produce top jaws (partcularly for long versons) because no deep through-bores are requred. Descrpton ID Materal Fnger nterface Intermedate jaw ZBA-L-plus Alumnum PGN-plus 100 Scope of delvery 1 The drawng shows the UZB unversal ntermedate jaw. The fully removable UZB-S slde (can also be ordered separately) allows for a quck jaw change. Descrpton ID Grd dmenson [mm] Unversal ntermedate jaw UZB Fnger blank ABR-PGZN-plus SBR-PGZN-plus Slde for unversal ntermedate jaw UZB-S Felds of applcaton Seres Sze Varant Sutablty PGN-plus-P (6 bar) PGN-plus-P AS / -1-IS (6 bar) PGN-plus-P (6 bar) PGN-plus-P AS / -2-IS (6 bar) Legend Can be combned wthout restrctons Use wth restrctons (see loadng lmts) cannot be combned The load lmts for descrbng the applcaton lmts can be found n the catalog chapter of the correspondng accessores. If the operatng pressure s hgher than 6 bar, sutablty for use above the applcaton lmts must be checked. 12

13 Force-measurng jaws FMS-ZBA/ ZBP 100 Fnger blanks ABR- / SBR-PGZN-plus Grpper connecton 2 Fnger connecton AQ Cable outlet GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part IT Actve ntermedate jaws IK Passve ntermedate jaws Force-measurng jaws measure grppng forces, but can also determne workpece weghts or dmensonal devatons. There are actve and passve ntermedate jaws (FMS-ZBA or FMS-ZBP). At least one actve force-measurng jaw s requred per grpper, the rest can be passve. For each actve jaw, a FMS-A1 evaluaton unt and a FMS-A connecton cable are requred. 2 Fnger connecton GL Ft for centerng sleeves The drawng shows the fnger blank whch can be reworked by the customer. Descrpton ID Materal Scope of delvery Fnger blank ABR-PGZN-plus Alumnum 1 SBR-PGZN-plus Steel 1 Descrpton ID Often combned Actve ntermedate jaws FMS-ZBA Passve ntermedate jaws FMS-ZBP Connecton cables FMS-AK FMS-AK FMS-AK FMS-AK Evaluaton electroncs FMS-A Due to the screw length, the FMS system can not be used n combnaton wth the opton dust-proof (SD) of the grpper. Please note that the admssble force range of the force measurng jaw (see catalog chapter FMS) should not be exceeded for the chosen grpper verson. 13

14 TCU tolerance compensaton unt XY compensaton unt wth sprng return IT montorng of lockng Grppers can be drectly mounted wthout an adapter plate. Tolerance compensaton unt and grpper have an dentcal screw connecton dagram. Therefore the tolerance compensaton unts can be assembled later. Please consder the addtonal assembly heght of the tolerance compensaton unt. For detals please refer to our catalog robot accessores. Descrpton ID Lockng Deflecton Often combned Compensaton unt TCU-P MV yes ±1 /±1,5 /±1,2 TCU-P OV no ±1 /±1,5 /±1,2 IT Montorng The unt has drect connecton possbltes for dfferent grppers of the PGN-plus, PGN-plus-P and PZN-plus seres. For more detaled nformaton, please refer to the man vew. Descrpton ID Compensaton XY Reset force [mm] [N] Compensaton unt AGE-F-XY ± 5 39 AGE-F-XY ± 5 85 Often combned AGE-F-XY ± 5 90 Due to the nterferng contour, montorng of the grpper s not possble. Compact change system for grppers Attachment valves 4 Grppers IT CWA compact change adapter IK CWK compact change master IL A-CWA adapter plate IM CWA compact change adapter IN CWK compact change master Grppers can be drectly mounted wthout an adapter plate. For detals see our catalog Grppng or Robot Accessores. Descrpton ID CWA compact change adapter CWA-100-P CWK compact change master CWK-100-P Tool sde A-CWA P Grppers AQ Cable outlet AS Ar connecton DR Hose EP Included n the scope of delvery ES Montorng grppng For each unt one attachment valve ABV s requred, optonal wth dstrbutor for sensors and valves. Attachment valves ncrease the effcency, reduce the nstallaton work and ar consumpton and smplfy ar supply. For detals please refer to the Accessores catalog chapter. Descrpton ID Often combned Attachment valve ABV-MV30-G1/ ABV-MV30-G1/8-V2-M ABV-MV30-G1/8-V4-M ABV-MV30-G1/8-V8-M

15 Modular Assembly Automaton VB-PGN-plus 100 valve box 4 Grppers IT CLM/KLM/LM/ELP/ELM/ELS/HLM lnear modules IK ASG adapter plate Grppers and lnear modules can be combned wth standard adapter plates from the modular assembly system. For more nformaton see our man catalog "Modular Assembly Automaton". AS Ar connecton ET Electrcal connecton GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part Descrpton ID Valve box VB-PGN-plus IT Voltage status ndcator IK Status dsplay valve connecton b opened IL Status dsplay valve connecton a opened IM Valve connecton a and b 15

16 Valve box Inductve Proxmty Swtches 4 Grppers AS Ar connecton ET Electrcal connecton IT Power supply IK Status dsplay valve connecton b opened IL Status dsplay valve connecton a opened IM Drect connecton for hose-free compressed ar supply Decentralzed control soluton completely ready for use! The valves are drectly mounted on the handlng component. Ths allows a strong reducton of cycle tmes, commssonng tmes, ar consumpton, and less tubng. All of these combned lead to maxmum process relablty wth mnmum effort. Descrpton ID Often combned Valve box VB-PGN-plus Connecton cables KA BG08-L 4P KA BG08-L 4P KA BW08-L 4P KA BW08-L 4P Sensor dstrbutor V2-M8-4P-2XM8-3P clp for plug/socket CLI-M Valve and sensor sgnals of the unt can be merged on a bus dstrbutor so that the electrcal as well as the pneumatc connectons can be decentralzed. AQ Cable outlet IT Sensor IN... Drectly mounted end poston montorng. IK Sensor IN..-SA Descrpton ID Often combned Inductve proxmty swtches IN 80-S-M IN 80-S-M INK 80-S Inductve proxmty swtch wth lateral cable outlet IN 80-S-M12-SA IN 80-S-M8-SA INK 80-S-SA Cable extenson KV BG12-SG12 3P-0030-PNP KV BG12-SG12 3P-0060-PNP KV BW08-SG08 3P-0030-PNP KV BW08-SG08 3P-0100-PNP KV BW08-SG08 3P-0200-PNP KV BW12-SG12 3P-0030-PNP KV BW12-SG12 3P-0100-PNP KV BW12-SG12 3P-0200-PNP clp for plug/socket CLI-M CLI-M Connecton cables KA BG08-L 3P-0300-PNP KA BG08-L 3P-0500-PNP KA BG12-L 3P-0500-PNP KA BW08-L 3P-0300-PNP KA BW08-L 3P-0500-PNP KA BW12-L 3P-0300-PNP KA BW12-L 3P-0500-PNP Sensor dstrbutor V2-M V2-M V4-M V4-M V8-M V8-M Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 16

17 Electronc magnetc swtch MMS Programmable magnetc swtch MMS 22-PI1 AQ Cable outlet IT Sensor MMS 22 PI1-... IK Sensor MMS 22..-PI1-...-SA AQ Cable outlet IT Sensor MMS 22 PI1-... IK Sensor MMS 22..-PI1-...-SA End poston montorng for mountng n the C-slot. Descrpton ID Often combned Electronc magnetc swtch MMS 22-S-M8-PNP MMSK 22-S-PNP Electronc magnetc swtches wth lateral cable outlet MMS 22-S-M8-PNP-SA MMSK 22-S-PNP-SA Cable extenson KV BW08-SG08 3P-0030-PNP KV BW08-SG08 3P-0100-PNP KV BW08-SG08 3P-0200-PNP clp for plug/socket CLI-M Connecton cables KA BG08-L 3P-0300-PNP KA BG08-L 3P-0500-PNP KA BW08-L 3P-0300-PNP KA BW08-L 3P-0500-PNP Sensor dstrbutor V2-M V4-M V8-M Poston montorng wth one programmable poston per sensor and electroncs ntegrated n the sensor. Can be programmed usng MT magnetc teachng tool (ncluded n scope of delvery) or ST plug teachng tool (optonal). End poston montorng s mounted n the C-slot. If the ST plug teachng tools are lsted n the table provded, teachng s only possble wth the ST teachng tools. Descrpton ID Often combned Programmable magnetc swtch MMS 22-PI1-S-M8-PNP MMSK 22-PI1-S-PNP Programmable magnetc swtch wth lateral cable outlet MMS 22-PI1-S-M8-PNP-SA MMSK 22-PI1-S-PNP-SA Programmable magnetc swtch wth stanless steel housng MMS 22-PI1-S-M8-PNP-HD MMSK 22-PI1-S-PNP-HD Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 17

18 Programmable magnetc swtch MMS 22-PI2 MMS-P programmable magnetc swtch AQ Cable outlet IT MMS PI2-... sensor GN Lmt stop for sensor Poston montorng wth two programmable postons per sensor and electroncs bult nto the sensor. Can be programmed usng MT magnetc teachng tool (ncluded n the scope of delvery) or ST plug teachng tool (optonal). End poston montorng for mountng n the C-slot. If the ST plug teachng tools are lsted n the table provded, teachng s only possble wth the ST teachng tools. Descrpton ID Often combned Programmable magnetc swtch MMS 22-PI2-S-M8-PNP MMSK 22-PI2-S-PNP Programmable magnetc swtch wth lateral cable outlet MMS 22-PI2-S-M8-PNP-SA MMSK 22-PI2-S-PNP-SA Programmable magnetc swtch wth stanless steel housng MMS 22-PI2-S-M8-PNP-HD MMSK 22-PI2-S-PNP-HD Per unt one sensor (closer/s) s requred, optonally a cable extenson. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. Poston montorng wth two programmable postons per sensor. End poston montorng for mountng n the C-slot. Descrpton ID Often combned Programmable magnetc swtch MMSK-P 22-S-PNP MMS-P 22-S-M8-PNP clp for plug/socket CLI-M Connecton cables KA BG08-L 4P KA BG08-L 4P KA BW08-L 4P KA BW08-L 4P Sensor dstrbutor V2-M8-4P-2XM8-3P Per unt one sensor (closer/s) s requred, optonally a cable extenson. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 18

19 MMS-A analog poston sensor Flexble poston sensor wth MMS-A GN Lmt stop for sensor No-contact measurng, analog mult-poston montorng for any number of postons. Descrpton ID Analog poston sensor MMS 22-A-10V-M MMS 22-A-10V-M One sensor s needed for each grpper. No addtonal attachment kt s needed the standard grpper s equpped for use of the MMS-A. GN Lmt stop for sensor IT MMS 22-A-... sensor Flexble poston montorng of up to fve postons. Descrpton ID Analog poston sensor MMS 22-A-05V-M Evaluaton electroncs FPS-F Connecton cables KA BG16-L 12P IK FPS-F5 evaluaton electronc IL Connecton cables When usng an FPS system, one MMS 22-A-05V and one electronc processor (FPS-F5) are requred per each grpper, as well as a mountng kt (AS), f lsted. Cable extensons (KV) are optonally avalable - see catalog chapter Accessores. 19

20 SCHUNK GmbH & Co. KG Spann- und Greftechnk Bahnhofstr D Lauffen/Neckar Tel Fax Folgen Se uns Jens Lehmann, German goalkeeper legend, SCHUNK brand ambassador snce 2012 for safe, precse grppng and holdng. schunk.com/lehmann SCHUNK GmbH & Co. KG

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