Integrated Single Source Production Solutions

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1 Integrated Single Source Production Solutions TURNING SURFACE GRINDING GEAR HONING TOOLING SOLUTIONS PRODUCTION GEAR CUTTING I.D & O.D. GRINDING SHAFT MACHINING SERVICE & RETROFIT

2 One World. One Group. One Source. The DVS TECHNOLOGY GROUP is made up of Germany-based companies focusing on the turning, gear cutting, grinding and gear honing technologies. Besides engineering and manufacturing machine tools as well as grinding and honing tools, DVS operates two production sites where automotive parts are machined in series production exclusively on DVS machines. This adds a high degree of production know-how to the experience of the DVS machine tool and tooling manufacturers. With a unique combination of machining technologies, tooling innovation and production experience for the machining of vehicle powertrain components DVS is one of the leading system suppliers in the industry. The DVS TECHNOLOGY GROUP has more than 1,100 employees worldwide. On key markets like China and the United States DVS supports its clients with their own staff in service and sales. 2 3 DVS TECHNOLOGY GROUP / Integrated Single Source Production Solutions

3 DVS Machine Tools & Automation As far back as 1911, DISKUS WERKE Schleiftechnik GmbH started its pioneering work in the special field of face grinding and double face grinding, which is still known as DISKUS grinding to this day. DISKUS is one of the leading manufacturers of machine tools for the machining of planar and parallel surfaces. Maximum precision coupled with a large removal rate are achieved with the DISKUS face grinding machines. In the field of hard-fine machining of rotation-symmetrical components, BUDERUS Schleiftechnik is among the leading suppliers of high-precision machines for I.D grinding, O.D. grinding and thread grinding, often combined with hard turning. Gear wheels and shafts are machined down to the last µ using BUDERUS technologies, thus guaranteeing maximum precision in modern vehicle gearboxes. PRÄWEMA develops and produces machines for the machining and manufacturing of gearing. The focus is on gear wheels, synchronous parts and shafts in vehicle gearboxes. The milling of latching grooves, backing and gear cutting is just as much part of the PRÄWEMA technology portfolio as taper cutting and gear honing. PRÄWEMA developed gear honing technology until it was ready to enter the market competitively, resulting in more than 500 machines sold world-wide by the current market and technology leader. PITTLER T&S develops and manufactures high-precision turning centres for the soft and hard turning as well as the drilling and milling of rotation-symmetrical components up to 5,000 mm in diameter. In the spirit of the company founder, power skiving technology in particular has been developed into a highly efficient gearing technology and is established not only within the context of complete machining but also as an individual technology in the PITTLER machine portfolio. The company Werkzeugmaschinenbau Sinsheim GmbH or WMS for short is a service company for machine tools and their modules. The range of services provided covers all servicing work, maintenance, repairs, modernisation and spare parts deliveries for individual assemblies or whole systems. WMS uses original documents and spare parts from the manufacturer for this. There is also a range of special services available which include the planning and optimisation of machining technologies and accompanying production processes among others. Machine tools for the flexible machining of shaft-shaped components are designed and produced within the DVS TECHNOLOGY GROUP by WMZ in Schwalmstadt-Ziegenhain. Components with a length of up to 4,500 mm can be machined completely in a single clamping thanks to the modular system. Alongside turning, milling and drilling processes, it is also possible to cut gearing in shaft-shaped workpieces. The centre drive technology further developed by WMZ make the highly efficient machining of suitable components possible DVS TECHNOLOGY GROUP / Integrated Single Source Production Solutions

4 DVS Tools & Components NAXOS-DISKUS Schleifmittelwerke GmbH was founded in Frankfurt in 1871, and manufactures precision grinding tools for a wide range of different applications. The range of products mainly covers abrasive wheels for double face grinding, outer diameter grinding, centerless grinding as well as gear grinding. Depending on the application, the abrasive wheels are made of materials ranging from conventional abrasive grit to extremely hard cutting materials such as CBN. With original tool solutions and global technology support for PRÄWEMA gear honing, DVS TOOLING GmbH offers decisive added value for manufacturers of gearbox components. The DVS TOOLING product line covers the entire range of tools required for gear honing. Central products include the PRÄWEMA ORIGINAL honing ring and the dressing tool VarioSpeed- Dresser. By using the specially developed finishing technology DVS LaserCut on the VarioSpeedDresser, DVS TOOLING is setting new benchmarks in terms of the surface quality and profile quality of geared components DVS TECHNOLOGY GROUP / Integrated Single Source Production Solutions

5 DVS Production On behalf of the automotive industry, DVS Production mass-produces passenger components for passenger car gearboxes at the Krauthausen site in Thüringen/Germany. The entire process chain of soft and hard machining is dealt with in Krauthausen, using the technologies turning, gear cutting, grinding and gear honing. The production technology is made up exclusively of the latest machine generations from the DVS TECHNOLOGY GROUP. With certification according to ISO / TS 16949, DVS production underlines its own extremely high quality claim and guarantees that this will remain at a consistently high level. Truck wheel hubs are mass-produced at FRÖHLICH on behalf of the commercial vehicles industry using state-of-the-art manufacturing technology on the basis of Industry 4.0 principles. An almost fully automatic and highly efficient production line has been realised thanks to a driverless transport system and RFID technology. Even smaller-volume turning or milling lots are manufactured economically and reliably at the Kürnbach site near Karlsruhe/Germany. Membership of the DVS TECHNOLOGY GROUP facilitates direct access to the most efficient machining technologies in the fields of turning, milling, gear cutting, grinding and gear honing DVS TECHNOLOGY GROUP / Integrated Single Source Production Solutions

6 DVS TECHNOLOGY GROUP International Local service for international markets Machines and tools from the DVS TECHNOLOGY GROUP are being used by renowned OEMs and regional suppliers to the automotive industry all over the world. The extremely varied and complex requirements of the individual countries and regions make customised and direct user support vital. With sales and service locations in China and the USA as well as personal support for key accounts in southern and central Europe, DVS companies can react individually and quickly to their customers needs. Our sales and service companies always form the interface between the DVS companies and the client. DVS Sales & Service for USA, Canada & Mexico Members of the DVS TECHNOLOGY GROUP in Germany DVS Sales & Service in China In addition, direct contact to renowned representatives of other important manufacturing nations secures access to highly efficient DVS technologies in even the remotest of regions. DVS Sales & Service in India International DVS locations Internationale DVS representatives DVS TECHNOLOGY GROUP / Integrated Single Source Production Solutions

7 DVS TECHNOLOGY GROUP c/o DISKUS WERKE AG Johannes-Gutenberg-Str Dietzenbach Germany Tel +49 (0) Fax +49 (0) Mail info@dvs-technology.com DTG V1 EN

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