STAPLER FOLDER DBM-120 PARTS CATALOG
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- Lynette Heath
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1 STAPLER FOLDER DBM-0 PARTS CATALOG nd Edition Parts are indicated separately as shown below according to destinations. q : AC 0 to 0 V 0/0 Hz Specification w : AC 0 V 0 Hz Specification DUPLO CORPORATION
2 Table of Contents PARTS CATALOG. Conveyance Entrance I.... Conveyance Entrance II.... Back Jogger I.... Back Jogger II.... Side Jogger I.... Side Jogger II.... Stapler I.... Stapler II Stapler III Clincher I.... Clincher II.... Folding Knife.... Folding Roller I.... Folding Roller II.... Folding & Conveying I.... Folding & Conveying II.... Stopper I.... Stopper II.... Stacker I Stacker II.... Conveyance Exit I.... Conveyance Exit II.... Frame I.... Frame II.... Frame III.... Frame IV.... Exterior I Exterior II.... Moving Unit Accessories.... Belt, Chain List.... Labels.... Wiring Diagram... MAINTENANCE PARTS LIST... INDEX... C-PM-0-0
3 . Conveyance Entrance I C-000 Conveyance roller C-000 Flat belt 0-00 Bearing 0-0 Timing belt D-00 Pulley V-0 Roller R-0 Shaft C-PM-0-0
4 . Conveyance Entrance II A A 0 C-00 Motor bracket C-00 Guard X-00 Motor pulley C-000 Bracket C-00 Bracket C-00 Shaft H- Roller H-00 Bearing C-00 Spring C 0 C-00 Motor C-PM-0-0
5 . Back Jogger I C-00 Frame C-00 Shaft H- Angle C-00 Base C-0 Angle X-0 Guide C-0 Bracket C-0 Bracket L-0 Bearing 0 C- Pusher unit T-00 Roller T-000 Collar H-00 Angle H-0 Pin H- Spring T C-00 Sensor bracket F-00 Lever L-0 Pillar C- Side arm 0 S-0 Knob screw R-00 Photointerrupter C-0 Plate spring - Threaded plate C-PM-0-0
6 . Back Jogger II 0 0 C-0 Base plate C-0 PH angle C-0 Rack M- L-0 Pillar E- Roller 0X-00 X-shaped, Collar 0Z-00 Z-shaped, Collar H-0 Link C-0 Lever 0 C-0 Collar 0-0- C-0 Plate C-00 Shaft H-0 Gear G-0 Collar E-000 Bearing C-0 Worm wheel J-0 Worm gear C-0 Angle C-0 Rail 0 C-00 PH angle A-00 Stepping motor R-00 Photointerrupter C-PM-0-0
7 . Side Jogger I 0 C-0 Chassis C-0 Bracket C-0 Shaft C- PH angle C-00 Angle C- Sensor bracket C-0 Motor bracket C-0 Spur gear M--0 C-0 Center pin 0 X-00 Gear pulley G unit C-0 Center pin C-0 Pulley unit 0-0 STS belt A-00 Stepping motor R-00 Photointerrupter Switch C-PM-0-0
8 . Side Jogger II 0 0 R-0 Jog set plate L R-0 Jog set plate R C-0 Jog plate L unit C- Jog plate R unit C-0 Bracket C-0 Cover C-0 Plate L-0 Bearing L-0 Pillar 0 E- Roller C-PM-0-0
9 . Stapler I 0 C-000 Sensor bracket C-00 ST unit C-000 Holder R-000 Stopper R-000 Upper holder R-00 Pin 0-0 Knob R-000 Tiered bolt 0Y-00 Y-shaped, Collar 0 C-00 Staple guide R-000 Mylar ST R-00 ST cover C-00 Bracket C-00 ST P.W.B. unit C-0 Ball bracket R-00 Ball stopper 0-0 Knob bolt 0-00 Nylon ball /" staple cartridge C-PM-0-0
10 . Stapler II 0 C-00 Bracket R-0 Bracket B C-00 Hook C-00 Guide C-00 Staple bar unit C-00 Rod C-0 Plate L-0 Bearing C-000 PH angle 0 C-00 Boss unit B Bush chain Bearing Y-00 N sprocket R-00 Photointerrupter 0-00 Bushing 0 C-PM-0-0
11 . Stapler III 0 TBS x (B type) L-00 Bearing C-00 Guide C-00 Rod L-0 Bearing C-00 Shaft C-00 Boss unit F Bearing D-000 T sprocket C-00 PH angle 0 C-00 Encoder Y-0 Motor R-00 Photointerrupter C-PM-0-0
12 0. Clincher I 0 0 C-0 Chassis C-0 Chassis R-0 Pin C-0 Clincher R-0 Clincher collar C- Driving plate R-0 Collar C-0 Clincher guide U C-0 Clincher guide D 0 C- Collar 0-0- R-00 Collar C-0 Positioning plate C-0 Sliding plate unit C-0 Block R-0 Guide R- Anchor spring C- Side-stapling stopper F C- Side-stapling stopper B C-PM-0-0
13 . Clincher II 0 C-0 Spring C C-0 Bracket C-0 Shaft Bearing C-0 Clinch plate X-00 Guide C-00 Slide guide F C-0 Slide guide B W-00 Guide 0 C- Shaft C-0 Lever A C-0 Lever B C-00 Lever B C-0 Shaft - Bearing 0Z-00 Z-shaped, Collar C-0 Solenoid link C-0 Angle 00-0 DC solenoid C-PM-0-0
14 . Folding Knife 0 TBS x (B type) 0 C-000 Knife C-000 Knife base C-000 Center pin C-000 Bracket W-00 Guide J-0 Arm H-00 Bearing C-00 Shaft unit J-0 Disc unit Bearing Y-00 N sprocket C-00 Bracket Bush chain J-0 Sensor bracket C-00 PH angle C-00 Encoder C-00 Motor R-00 Photointerrupter C-PM-0-0
15 . Folding Roller I 0 0 C-00 Folding roller unit C-00 Folding roller unit C-0 Lever C-0 Lever 0-00 Bearing H-0 Center pin C-0 Collar 0-- C-0 Spring T C-0 Center pin 0 C-0 Cam C-0 Plate spring C-0 Shaft 0-00 Knob nut C-00 Collar 0--0 C-0 Stopper C-0 Plate C-PM-0-0
16 . Folding Roller II TBS x (B type) 0 0 C-0 Bracket 0-00 Bearing C-0 Shaft unit C-0 Bracket R- Tension plate R-0 Pin D-00 0T sprocket 0Z-00 Z-shaped, Collar R-0 Spring T 0 G-00 Angle D-000 T sprocket R-0 Pillar 0-00 Bush chain 0-00 Bush chain C-00 PH angle C-00 Encoder C-00 Motor R-00 Photointerrupter C-PM-0-0
17 . Folding & Conveying I C-00 Conveyance roller unit 0-00 Bearing C-00 Flat belt C-0 Flat belt C-0 Bracket C-0 Shaft H- Roller H-00 Bearing C-00 Spring C C-PM-0-0
18 . Folding & Conveying II C- Shaft C- Shaft C-0 Pulley C0-0- C-0 Pulley unit C- Plate C- Plate C- Guide unit C-0 Guide F unit C-0 Guide B unit C-PM-0-0
19 . Stopper I C-00 Base C-00 Bracket C-00 PH angle C-00 Stopper ST C-00 Base ST C-0 Stopper FO C-0 Base FO C-0 Eccentric shaft L-0 Pillar Bearing C-00 Square stay C-0 Lever - Bearing C-0 Angle C-0 Collar C-0 Collar C-0 Plate unit C-0 Plate C-00 Sensor base 0 C-0 Sensor bracket A-0 Boss A- Motor pulley C-0 Timing pulley SM STS belt A-00 Stepping motor R-00 Photointerrupter 0-0 Switch C-PM-0-0
20 . Stopper I Spacer 0-00 Washer 0 C-PM-0-0
21 . Stopper II 0 0 C-00 Shaft H-0 Gear G-0 Collar E-000 Bearing C-0 Worm wheel J-0 Worm gear C-0 Angle C-0 Rail C-00 PH angle 0 C-0 Rack M- L-0 Pillar E- Roller A-00 Stepping motor R-00 Photointerrupter C-PM-0-0
22 . Stacker I 0 C-000 Flat belt K-00 Roller unit 0-00 Bearing C-000 Shaft C-000 Shaft T-00 Rubber roller C-0 Stacker table unit 0Y-00 Y-shaped, Collar C-00 Paper receiving tray 0 C-0 Cover C-00 Angle V-00 Pinion F-00 Gear C-000 Angle F C-00 Angle B 0Z-00 Z-shaped, Collar 0-0 Set cap, Washer C-00 Motor C-PM-0-0
23 0. Stacker II C-000 Shaft unit C-00 Shaft C-00 Bracket F-00 Washer X-00 Set collar S-0 Knob screw S-0 Wheel D-0 Spring C C-00 Paper receiving tray C-PM-0-0
24 . Conveyance Exit I 0 C-00 Conveyance roller C-00 Flat belt 0-00 Bearing H-0 Gear C-0 PH angle C-0 Clutch bracket E-000 Bearing C-0 Center pin C-00 Gear pulley unit 0 C-0 Index plate C-00 Pulley C Bearing X-0 Spacer R-00 Shaft C-00 Center pin R-00 Pulley unit C-00 Electromagnetic clutch unit R-00 Photointerrupter C-PM-0-0
25 . Conveyance Exit II 0 0 A A 0 C-0 Center pin F- Pinch roller unit H-00 Solenoid base H-0 Solenoid link F- Lever unit H-0 Center pin F- Lever H-0 Spring T -0 Angle 0 0Z-00 Z-shaped, Collar C-0 Square stay - Bearing H- Bracket H-0 Pin H- Roller C-00 DC solenoid C-PM-0-0
26 . Frame I 0 0 C-00 Frame F C-00 Frame B C-000 Bottom plate C-00 Cover R C-000 Guide unit C-0 Cover LT C-0 Cover LD C-0 Cover C-0 Switch angle unit 0 C-000 Remote bracket C-00 Angle C-0 Microswitch bracket 0-00 Power switch C-0 RM unit C-0 Angle C-00 Switch 0-0 Emergency stop switch 0-0 Label 0-0 Microswitch 0 C-00 RL P.W.B. unit 0-0 Collar 0-00 Bush 0-0 Bushing Bushing C-PM-0-0
27 . Frame II C- Connector panel C-00 Guide plate C-00 Guide C-00 MC unit 0-00 Switching power supply 0- Spacer 0-00 Dust cap 0-0 Dust cap 0-00 Lock fitting (HD-LNA) set () C-PM-0-0
28 . Frame III A A C-00 Guide plate C-00 Angle C-00 Angle C-0 Sensor angle C-00 Guide W C-00 Guide N C-00 Guide Switc J-00 Counter unit C-PM-0-0
29 . Frame IV H-0 Angle C-0 Guide plate 0-0 Stepped screw - Roller K-000 Shaft H-00 Bearing C-00 Spring C C-PM-0-0
30 . Exterior I 0 0 C- Cover F C-0 Cover B C- Cover R C-0 Guide C-00 Cover LT unit C- Sensor bracket 0Y-00 Y-shaped, Collar C- Cover LD Switch 0 C-00 Gasket 0-0 Hole plug C-00 Guide F unit C-0 Guide B unit 0 C-PM-0-0
31 . Exterior II 0 C- Sash unit -0 Pillar -0 Rubber cushion 0-00 Magnet catch C-0 Plate 0-0 Actuator C-0 Top cover W-00 Shaft J-00 Control panel 0 J-0 Panel cover J-0 Window plate J- Dial J-0 Button A J-0 Button B J-0 Button C J-0 OP unit C-00 Panel base C-PM-0-0
32 . Moving Unit 0 0 C-00 Movable table C-00 Guide R C-00 Guide L C-0 Rack M Caster Bearing C-0 PH angle C-0 Bracket C-0 Angle 0-0 Bearing R-0 Pinion C-0 Shaft C-0 Coupling C-0 Motor bracket C-0 Bracket C-0 Stopper C-00 Motor unit R-00 Photointerrupter C-PM-0-0
33 0. Accessories 0 C- Jog plate R unit Steel ball R- Tool for moving clincher R-0 Corner-stapling guide R-0 Guide unit R-00 Paper holder R-0 Paper holding guide unit 0-0 Power cord unit q 0-00 Power cord unit w 0 F-00 Copper wire unit C-0 IF cable unit S-0 Warning label q S-0 Caution label q C-PM-0-0
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35 LTR LGL A ASR. Belt, Chain List Bush chain (RS- link) 0-0 STS belt (0SM00UG) C-00X Flat belt (U0W) Bush chain (RS- link) B B A X LTR LGL ASR A X B C-X Flat belt (U0W) C-0X Flat belt (U0W) C-0X Flat belt (U0W) 0-0 Timing belt (0SMV) C-X Flat belt (U0W) 0-00 STS belt (0SMUG) 0-00 Bush chain (RS- 0 link) C-0X Flat belt (U0W) 0-00 Bush chain (RS- link) C-PM-0-0
36 ASR A. Labels Warning label S-X Indication label C-00X (for UK) C-0X (for USA) ASR A X B A LTR LGL A LTR LGL B X A ASR Indication label C-0X B B A X LTR LGL Indication label C-0X LTR LGL ASR A X B Indication label C-X Electric shock caution label S-X Indication label C-0X Caution label S-X PE mark label S-X Decorative label C-0X C-PM-0-0
37 . Wiring Diagram Frame B C-0 OCB Bottom plate C-00 OCB-000 Frame F C-0 Bundled wire unit C- OCB-000 SKB-00PR 0 Bundled wire unit C- OCB-000 Bundled wire unit C- Details for stapler unit Details for bottom plate section Details for left side View of a NITTO SEIKO types of tap-tight (B tight) screw M x. * Apply screwlock to the screw tip and then tighten. However, the screwlock must not spill out at the back. To switch 0 Motor C-0 Emergency stop switch 0-0 Label 0-0 OP bundled wire unit C OP bundled wire unit C-0 Photointerrupter R-0 Motor C-0 Photointerrupter R-0 SKB-00PR PH angle C-0 Motor C-0 Note) Adjust the clamp angle so that the bundled wire does not touch the index disc. Clutch bracket C- Electromagnetic clutch unit C-0 Details for microswitch Gray Microswitch COM NC 0-0 (AMC) Yellow DUPLO UNIT R-0 Stapler unit R-00 ST P.W.B. unit C-0 Holder R-00 I Photointerrupter R-0 0 a OCB-000 Details for emergency stop switch Gray Bundled wire unit C- 0 Microswitch 0-0 (AMC) Stepping motor A-0 Sensor bracket C-00 Bundled wire unit C- 0 Photointerrupter R-0 PH angle C-0 Motor unit SKB-00PR C-0 PH angle C-0 Note) Attach the bundled wire unit SKB-M at the position shown in the figure. OCB-000 OCB OCB-000 Emergency stop switch 0-0 Motor Y- Motor bracket C- Photointerrupter R-0 Bundled wire unit C- 0 Yellow Clamp filter 0-00 (ZCAT0-00A) * Face the protruding part inside and then tighten. Cable clamp 0 * Lead wire should not be too taut when the stapler unit is moved up and down. OP unit J-0 Angle C- CN Switch angle C-0 0 Brass screw M with SW Bundled wire unit C-0 BJU bundled wire unit C- CN Switching power supply C-0 Sensor bracket C-00 Stapler unit R-00 Holder R-00 ST P.W.B. unit C-0 OCB Bundled wire unit C-0 Power switch 0-00 G Bundled wire unit C- Photointerrupter R-0 Clamp filter 0-00 (ZCAT0-00A) OCB-00 Bundled wire unit C-0 HD-LNA 0-00 RM unit C-0 Bundled wire unit C-0 Brass screw M with SW Brass screw M with SW Frame F C-0 Details for J Details for I Details for G J OCB-000 Note) Insert a spring washer and secure. PH angle C-0 Photointerrupter R-0 Note) Attach the power switch and switch angle in the color-order and direction shown in the figure. Switch angle C-0 Power switch 0-00 Details for right side Gray CN CN CN SI bundled wire unit C- MC unit C-00 SI bundled wire unit C- Toroidal clamp core 0-00 (MTFC) CN CN CN CN Yellow, Brown SKB-00PR Purple, Pink, Blue CN CN CN CN0 PH angle C-0 Black Power switch 0-00 CN CN Sky blue, Brown Photointerrupter R-0 Sky blue, Pink, Blue Bundled wire unit C- Attach the brown and gray connectors to DC solenoid. 0 Brass screw M with SW F 0 Spacer 0- Photointerrupter R-0 PH angle C- D F A-0 Bundled wire unit C- CN Stepping motor RL P.W.B. unit C-0 CN OCB-000 Bundled wire unit C- Spacer 0- * Wind SI bundled wire units and once. Note) No slack of bundled wire. PH angle C-00 Base plate C-0 Details for C OCB- Brown, Gray Brown, Yellow Brass screw M with SW STU bundled wire unit C- 0 Brass screw M with SW Bush 0-00 (TB-00) Collar 0-0 (TA-) 0 Stepping motor A-0 Brass screw M with SW Bundled wire unit C-0 Photointerrupter R-0 Sensor bracket C-0 SKB-00PR Photointerrupter R-0 OCB- DC solenoid 00-0 DC solenoid C-0 OP bundled wire unit C-0 Counter unit J-0 0 Switch SKB-00PR Details for microswitch Microswitch Brown 0-0 (AMC) Yellow Details for D Details for F Stepping motor A-0 Frame B C-0 PH angle C-00 Photointerrupter R-0 C 0 NC COM Photointerrupter R-0 E SKB-M Note) No slack of bundled wire. SKB-M Bundled wire unit C-0 Frame C-0 PH angle 0 C- 0 0 OCB-000 Sensor bracket C- Switch C-0 Photointerrupter R-0 OCB-000 Frame B C-0 Microswitch 0-0 (AMC) Bundled wire unit C- Brass screw M with SW Brass screw M with SW STU bundled wire unit C- Bundled wire unit C-0 Details for K BJU bundled wire unit C- To bundled wire unit Photointerrupter Details for B R-0 Frame B OCB-000 C-0 H 0 0 Switch 0-0 Bundled wire unit C- 0 0 C-PM-0-0 B Angle B C-0 Brown Details for A Angle F C-0 Note) Secure the copper plated part with the AL cable clamp. SKB-00PR Details for H Details for E Photointerrupter R-0 Angle B C-0 Stacker table C-0 Bundled wire unit C- OP bundled wire unit C-0 Bundled wire unit C-0 A Yellow PH angle C-0 SKB-00PR Bracket C-0 SKB-M K Switch C-0 0 Switch 0-0 SKB-00PR OCB-000 Switch 0-0 Sensor bracket C- AL cable clamp 0- ST cable unit C-0 0 Sensor bracket C- Cover LD C- Type No. Name No. OCB-000 Bushing 0-0 OCB-00 Bushing OCB- Bushing Cable clamp Cable clamp Cable clamp Cable clamp Cable clamp Cable clamp F Cable clip 0-0 Cable clip Cable clip Cable clip Cable clip 0-0 SKB-M SK binder 0-00 SKB-00PR Push mount ties 0-0 Base C-0 Spacer 0-00 Sensor base C-0 Plate C- Bracket C-0 Motor C-0 Angle C-0 Stacker table C-0 Frame F C-0 Stepping motor A-0 C-
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39 MAINTENANCE PARTS LIST Consumables (A) PARTS No. DESCRIPTION PAGE ITEM staple cartridge C-000 ST unit Recommended spare parts (B) PARTS No. DESCRIPTION PAGE ITEM C-00 Hook 0 C-0 Clincher C- Driving plate C-0 RM unit C-0 Switching power supply C-00 RL P.W.B. unit 0 C-00 MC unit R-000 Mylar ST R-0 Corner-stapling guide J-0 OP unit C-PM-0-0
40 MAINTENANCE PARTS LIST Recommended spare parts (C) PARTS No. DESCRIPTION PAGE ITEM 00-0 DC solenoid 0-00 Nylon ball /" 0-0 Microswitch 0-0 Switch 0-0 Switch 0-0 Emergency stop switch C-000 Flat belt C-0 Jog plate L unit C- Jog plate R unit C-00 ST P.W.B. unit C-00 Motor C-00 Motor 0 C-00 Motor unit C-00 Motor C-00 DC solenoid C-00 Electromagnetic clutch unit C-00 Switch C- Jog plate R unit E-000 Bearing D-000 T sprocket D-00 0T sprocket R-00X Guard R-00 Paper holder R-00 Photointerrupter 0 Y-0 Motor A-00 Stepping motor 0 C-PM-0-0
41 MAINTENANCE PARTS LIST Recommended spare parts (D) PARTS No. DESCRIPTION PAGE ITEM Steel ball 0-0 Timing belt 0-0 STS belt 0-0 Knob bolt 0-0 Knob C-000 Conveyance roller C- Pusher unit 0 C-0 Spring C C-00 Slide guide F C-0 Slide guide B C-000 Knife C-0 Spring T C-00 Conveyance roller unit C-00 Flat belt C-0 Flat belt C-0 Pulley unit C-00 Spring C C- Guide unit C-000 Flat belt C-00 Conveyance roller C-00 Flat belt C-00 Gear pulley unit C-00 Spring C H-00 Bearing T-00 Rubber roller W-00 Guide L-0 Bearing 0 L-00 Bearing X-00 Guide X-0 Guide -0 Bearing 0 X-00 Gear pulley G unit 0 H- Spring T H-00 Bearing H-0 Spring T R- Tool for moving clincher R-0 Spring T - Bearing J-00 Counter unit S-0 Knob screw 0 S-0 Wheel * The parts except above are all durable. C-PM-0-0
42 INDEX PARTS No. PAGE ITEM PARTS No. PAGE ITEM PARTS No. PAGE ITEM X-00 0Y-00 0Y Y-00 0Z-00 0Z-00 0Z-00 0Z Z-00 C-000 C-000 C-00 C-00 C-000 C-00 C-00 C-00 C-0 C-00 C-00 C-0 C-0 C-0 C-0 C-0 0 C-00 C-0 C-0 C-0 C-0 C-0 0 C-0 C- 0 C-00 C-00 C-00 C-0 C-0 C-0 C-0 C-0 C-00 0 C-00 C- C-0 C-0 C- C-0 C-0 C-0 C- C-00 C- C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-000 C-000 C-000 C-PM-0-0 C-00 0 C-00 0 C-00 0 C-00 0 C-00 C-00 0 C-00 C-00 0 C-00 C-0 0 C C-00 C-00 C C-00 0 C-00 C-00 C-00 C-00 C-00 C-0 C-0 C-0 C- C-0 C-0 C- 0 C-0 C-0 C-0 C-0 C-0 C-0 C-00 C-0 C-0 C- C- C- 0 C-0 C-0 C-00 C-0 C-0 C-0 C-000 C-000 C-000 C-000 C-00 C-00 C-00 C-00 C-0 C-0 C-0 C-0 C-0 C-0 0
43 INDEX PARTS No. PAGE ITEM PARTS No. PAGE ITEM PARTS No. PAGE ITEM C-0 C-0 C-00 C-0 C-0 C-0 C-0 C-0 C-00 C-00 C-0 C- C- C-0 C-0 C- C- C-0 C-0 C-00 C- C-00 C-00 C-00 C-00 C-00 C-0 C-0 C-0 C-00 C-0 C-0 C-0 C-0 C-0 C-0 C-00 C-0 0 C-0 C-0 C-000 C-000 C-000 C-000 C-00 C-00 C-00 C-00 C-00 C-000 C-00 C-00 C-00 C-0 C-0 C-0 C-00 C-0 0 C-00 C-00 C-0 C-0 C-000 C-00 C-0 C C-00 C-00 C-00 C-00 C-00 C-00 C-00 C-00 C-00 C-00 C-00 C-0 C-00 C-0 C-0 C-000 C- 0 C-0 0 C-0 0 C- 0 C- C-0 C-00 0 C-00 C-00 C-00 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 0 C-0 C-0 C-00 C-00 0 C-00 C-00 C-00 C-00 0 C-00 C-00 C-00 C-00 C-0 C C-00 C- C-00 0 C-PM-0-0 C-0 0 C-00 C-00 C-0 C-0 C-0 C-0 C-0 C-0 0 C- C-0 C-0 C- 0 F-00 0 H-00 H-00 H-00 T-00 T-00 T-000 W-00 W-00 W-00 E- E- 0 E- E-000 E-000 E-000 L-0 L-0 L-0 0 L-0 L-0 L-0 L-0 L-0 L-0 L-00 X-00 X X-00 0 X-00-0 K-000 K-00 D-00 D-000 D-000 D-00 F- F-00 F-00 F- F- G-00 0 G-0
44 INDEX PARTS No. PAGE ITEM PARTS No. PAGE ITEM PARTS No. PAGE ITEM G-0 H-0 H-0 H-0 V-00 V-0 F-00 H- H-0 H-00 H-0 H- H-0 H-00 H- H- H- H-0 H-00 H- H-0 H-0 H-0 H-0 R-0 R-00 R-00 R-0 R-0 R-000 R-000 R-00 R-000 R-0 0 R-000 R-00 R-0 R-0 R-0 R-00 R- R-0 R- R-0 R- R-0 R-0 R-00 R-0 R-00 R-00 R-00 R-00 R-00 0 R-00 R-00 R-00 R-00 R-00 R-00 R-00 R-0 R-0 R-0 X-00 X-0 Y-00 0 Y-00 Y A-0 A- A-00 A-00 A-00 A-00 D-0 J-0 J-0 J-0 J-0 J-0 J-00 J-0 0 J-0 J- J-0 J-0 J-0 J-0 J-00 S-0 0 S-0 S-0 S-0 S-0 C-PM-0-0
45 C-PM
46 00 S. Daimler Street. Santa Ana, Ca. 0 Tel: () - Fax: () - Technical Dept. Fax: () - GP-0 File No. # : P0 ( C- ) Date : March 00 Model : DBM-0 ( C-0,, ) DBM-0SxS ( C-, ) Unit : parts catalog. Side Jogger Subject : Sensor unit Implementation : Lot No. S/N # In the former Product Information Sheet #P0, informed adapt new type sensor unit on the jog section and staple stop stopper sections. The jog section ( between staple and staple ) does not work correct when installed Small booklet kit. The edge of sensor bracket touches with side guide movement bracket. The new type sensor was settled instead of the previous one. ( S/N #00000 #0000 ) Previous part No. New part No. Description Qty. Compatibility Unit. Assy C- C- Sensor bracket YES. C-0 C-00 Sensor YES. C-0 C-0 Cable unit- YES. C-0 Plate Deleted Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call -- service department.
47 00 S. Daimler Street. Santa Ana, Ca. 0 Tel: () - Fax: () - Technical Dept. Fax: () - GP- File No. # : P ( C-0 ) Date : June 00 Model : DBM-0 ( C-, ) DBM-0SxS ( C-, ) Unit : parts catalog. Frame III. Exterior I Subject : Sensor Purpose : discontinued Implementation : Lot No. S/N #0000- Due to the discontinued 0-0 and 0-0 type sensor, the new C-00 type sensor was settled instead of original one. ( C-0 Parts kit + C-00 Sensor ) Former part No. New part No. Description Qty. Compatibility Unit. Assy. 0-0 C-00 Sensor YES. 0-0 C-00 Sensor YES. C-0 Sensor replacement kit C-00 C-0 Angle, sensor YES. C-0 C- Sensor Bracket YES. C-00 delete Cable unit C- C- Cable unit ***** C-00 Special connection cable and modification document are included in the C-0 Sensor replacement kit ***** Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call -- service department.
48 00 S. Daimler Street. Santa Ana, Ca. 0 Tel: () - Fax: () - Technical Dept. Fax: () - GP- File No. # : P Date : December 00 Issues by : Toshi Kimotsuki Model : DBM-0 / DBM-0SxS ( C-XX ) Unit : staple unit adjustment tool ( JIGU ) Service manual of DBM-0 page - mentions correct factory adjustment of staple head unit. The way of adjustment was changed from current production model. Reason of adjustment change was due to the advice from staple head manufacture. Due to the changes, we have settled kind of special adjustment tool JIGU. C-000 JIGU ( T.. ) to S/N #0000 from first production model C-00 JIGU ( T.. ) after S/N #0000 production model Upper C-00 type Lower C-000 type
49 Please make sure to adjust gap of staple head top section and bracket using the correct JIGU then replacing staple head and others. Note: This is not a free tool. For more information contact call -- service department.
50
51 Duplo USA Corporation 00 South Daimler Street Santa Ana, CA 0 Office: () - Fax: () - GP- File No. # : P (C-0) Date : May 00 Model : DBM-0 (C-,), DBM-0 S/S (C-,) Unit : Staple unit Subject : Changing of component Purpose : Staple jam Implementation : DBM-0 EU model (C-) Lot No. 0 S/N #000- DBM-0 USA model (C-) Lot No. S/N # DBM-0 S/S EU model (C-) Lot No. S/N #0000- DBM-0 S/S USA model (C-) Lot No. S/N # Measures for existing machines: Parts supply : This is not a free upgrade. Part upon availability. To prevent the staple jam, the component of the staple unit used for the DBM-0 and DBM-0S/S has changed. The new part has kept compatibility up completely. Former part No. New part No. Description Qty. Compatibility Unit Assy. C-00 C-00 Staple unit for DBM-0 YES C- C- Complete staple ASSY (*) YES C- C- Complete staple ASSY (SxS) (*) YES (*)Revising of part number according to change of component
52 00 S. Daimler Street Santa Ana, Ca. 0 Tel: () - Fax: () - Technical Dept. Fax: ()- Technical Bulletin GP- Model : DBM0 Subject : Main board difference Purpose : Refer to details Date : June/ 00 There are three different main boards for DBM 0 that need to be installed for each system set up. Make sure the right board is installed in the DBM 0 before installing an upstream unit. Follow chart below for proper MC unit and kit for installation. Upstream units installed with DBM DBM 0 MC Kit Required 0 Unit DC 0,000S / 000S C-00 C- DSF 000 C-0 No kit required DC 0/0 BG/ Non-BG C-00 C- DC- C-00 C- DFC- C-00 No kit required DC 0 mini C-00 AAA-DBM 0 kit DC / C-00 C- Please fax all Purchase Orders to () -. If you require additional information or assistance please call () -. Important Note: Unless otherwise specified on the purchase order, all parts will be shipped via UPS ground. Dealer who request special handling will be responsible for shipping cost.
53 PRODUCT INFORMATION SHEET Duplo Corporation / Technical Support Group ( T.S.G. ) File No. # : P (C-) Date : December 00 Issues by : Hiroyuki Ubukata Model : DBM-0 (C-,), DBM-0 S/S (C-,) Unit : Staple unit Subject : Changing Purpose : Solution Implementation : Lot No. 0 S/N #000- Measures for existing machines: Parts supply : In some case, staple unit dose not staple correctly because of failing of conveyance for staples inside. To resolve this problem, the adjustment method for staple unit was changed.. In some case, staples are not formed correctly. As the result of test and inspection, it was clarified that plate unit in staple unit affected the movement of stapling. To resolve this problem, shape of plate unit was changed. Former part No. New part No. Description Qty. Compatibility Unit Assy. C-00 C-00 Staple unit for DBM-0 YES C-00 C-0 Plate unit YES C-0 C- C-0 C- Complete staple ASSY (DBM-0) Complete staple ASSY (SxS) (DBM-0 S/S) YES YES -----
54
55 00 S. Daimler Street. Santa Ana, Ca. 0 Tel: () - Fax: () - Technical Dept. Fax: () - GP-0 File No. # : P0 ( C-0A) Issue Date : February 00 Model Name : DBM-0 ( C-XX ) Subject : New kit Purpose : in the text Production : Lot No. S/N # This is new kit for DBM-0. It was designed only for to feed. inch x. inch (.mm x.mm ) paper size only to do booklet making. Production code : C- Model Name : DBM-0 Small Booklet Kit Specification :. inch x. inch Description of the kit : refer below. C-0 JOG PLATE-L unit C-0 JOG PLATE-R unit C-00 EP-ROM ( C00.hex ) Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call -- service department.
56 00 S. Daimler Street. Santa Ana, Ca. 0 Tel: () - Fax: () - Technical Dept. Fax: () - GP- File No. # : P Issue Date : May 00 Model Name : DBM-0BG Subject : Special kit / pages insert kit Purpose : in the text Production : The part number for the insert kit is C-. It allows pages on a DBM-0BG model. At the bottom is the list of parts required for the kit. Description Part No. # Qty. Knife blade C-0 Knife base C-0 Center, pin C-000 Bracket C-000 Pillar C-0 Bracket C-0 Roller P0- C-0 Shaft H-00 Guide plate C-0 Knob screw 0- EP-ROM C-00 Program data file ( M type IC / hex type data ) c00.hex Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call -- service department.
57 GP- File No. # : P (C-) Date : December 0 Model : DBM-0 (C-,,), DBM-0SxS (C-,,) DBM-0T (F-,,), DSF-000 (T-,) Unit : Switching power supply Subject : Changing Purpose : Parts discontinued Implementation : Measures for existing machines: This is not a free upgrade Parts supply : Parts upon availability Due to the parts discontinued, switching power supply used for the models mentioned above was changed. According to this changing, mounting bracket and new wires were settled. A Compatibility Former part No. New part No. Description Qty. Unit Assy. C Switching power supply YES C-0x 0-00 Switching power supply YES B F-00 Bracket YES C C-0 Wire unit YES D C-0 Wire unit YES Procedure for replacement < DBM-0, 0SxS >
58 . Remove the switching power supply.. Remove screws from the switching power supply removed in step.. Attach the brackets (B) to the new switching power supply (A) with the screws removed in step.. Cut the banding tie and remove the wire unit.. Attach the wire unit (C).. Attach the wire unit (D).. Attach the new switching power supply (A) with the screws removed in step. < DBM-0T >. Remove the switching power supply and wire unit.
59 . Remove screws from the switching power supply removed in step.. Attach the brackets (B) to the new switching power supply (A) with the screws removed in step.. Attach the wire unit (C). Attach the ferrite core if it is used on the original wire unit.. Attach the wire unit (D).. Attach the new switching power supply (A) with the screws removed in step. < DSF-000 >. Remove the switching power supply and wire unit.
60 . Remove screws from the switching power supply removed in step.. Attach the brackets (B) to the new switching power supply (A) with the screws removed in step.. Cut the banding tie on the wire unit (C).. Attach the wire unit (C).. Attach the wire unit (D).. Attach the new switching power supply (A) with the screws removed in step.
61 GP- File No. # : P (C-) Date : September 0 Model : DBM-0 (C-,,), DBM-0 S/S (C-,,) Unit : Stapler Subject : Changing of components Purpose : Improve driving Implementation : Lot No. S/N #0000- Measures for existing machines: Parts upon availability Parts supply : This is not a free upgrade In some cases, holding pin on staple unit moves from the center position while the machine is running. It can cause trouble on the drive of stapling. To resolve this problem, shape of the attachment parts for staple unit were changed. The new parts have kept compatibility up by set. Former part No. New part No. Description Qty. Compatibility Unit Assy. A C-00 C-0 Bracket YES B C-00 C-0 Hook YES
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