PLIO Mouldings in flexible PVC
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- Warren Atkins
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1 PLIO Mouldings in flexible PVC Flexible PVC has long been known as one of the most economical and useful thermoplastic materials, particularly within the electrical industry. Injection moulded parts in PVC always yield a good surface finish and are dimensionally inert, particularly if the moulding is carried out by an experienced company. For decades, SES-STERLING has gained this experience by manufacturing extruded and moulded parts in flexible PVC under the PLIO trademark. Modern, up to date and sophisticated injection moulding machines ensure a very high production rate with consequent economic manufacturing costs. STERLING has its own design and toolmaking shop which also maintains and repairs tooling. PLIO PVC has following properties : - resistance against heat: + 90 C for short time, +70/75 C for long duration. - resistance against cold: -25 to -30 C - resistant to : water, ozone, UV, diluted acids, alkaline solutions and salts. - very good resistance to ageing. - average resistance to ketones, mineral oils, petrol, and esters. - very good dielectric properties. - wide range of colours. - transparent or translucent mouldings are possible. To complete its product range, SES-STERLING has other qualities (PP, PE, PA). A22/0-01 X/10 A22/0-01
2 PLIO standard groets DK in flexible black PVC to +70 C Series DK, perforated dimensions () A B C D F1 F2 DK-PVC 2/5/ ,5 1,5 100 DK-PVC 2/5/8-1, ,5 1,5 1,5 100 DK-PVC 2/5/ ,5 1,5 100 DK-PVC 3/5/ ,5 1,5 100 DK-PVC 3/5/8-1, ,5 1,5 1,5 100 DK-PVC 3/5/ ,5 1,5 100 DK-PVC 4/6/ DK-PVC 4/8/ DK-PVC 4/8/11-1, , DK-PVC 4/8/ DK-PVC 5/7/ DK-PVC 5/8/ DK-PVC 5/8/11-1, , DK-PVC 5/8/ DK-PVC 5,5/8/12-1, , , DK-PVC 5,5/9/ , DK-PVC 5,5/9/12-1, , , DK-PVC 5,5/9/ , DK-PVC 5,5/9/ , DK-PVC 6/8/12-1, , DK-PVC 6/9/ DK-PVC 6/9/12-1, , DK-PVC 6/9/ DK-PVC 6/9/ DK-PVC 6/9/ DK-PVC 6/9/ DK-PVC 6/9/ DK-PVC 6/9/ DK-PVC 6/9/ DK-PVC 6/9/ DK-PVC 6/12/ ,5 2,5 100 DK-PVC 6/13/ ,5 2,5 100 DK-PVC 6/14/ ,5 2,5 100 DK-PVC 7/10/ ,5 2,5 100 DK-PVC 7/10/14-1, ,5 2,5 2,5 100 DK-PVC 7/10/ ,5 2,5 100 DK-PVC 7/10/ ,5 2,5 100 DK-PVC 7/12/ ,5 2,5 100 DK-PVC 7/14/ ,5 2,5 100 DK-PVC 7/14/ ,5 2,5 100 DK-PVC 7/14/ ,5 2,5 100 A22/1-01 I/09 A22/1-01
3 PLIO standard groets DK in flexible black PVC to +70 C Series DK, perforated dimensions () A B C D F1 F2 DK-PVC 8/10/ ,5 2,5 100 DK-PVC 8/10/14-1, ,5 2,5 2,5 100 DK-PVC 8/10/ ,5 2,5 100 DK-PVC 8/10/ ,5 2,5 100 DK-PVC 8/12/ ,5 2,5 100 DK-PVC 8/12/16-1, ,5 2,5 2,5 100 DK-PVC 8/12/ ,5 2,5 100 DK-PVC 8/12/ ,5 2,5 100 DK-PVC 8/14/ ,5 2,5 100 DK-PVC 8/14/ ,5 2,5 100 DK-PVC 8/14/ ,5 2,5 100 DK-PVC 9/12/ ,5 2,5 100 DK-PVC 9/12/16-1, ,5 2,5 2,5 100 DK-PVC 9/12/ ,5 2,5 100 DK-PVC 9/12/ ,5 2,5 100 DK-PVC 9/14/ ,5 2,5 100 DK-PVC 9/14/ ,5 2,5 100 DK-PVC 9/14/ ,5 2,5 100 DK-PVC 10/12/ ,5 2,5 100 DK-PVC 10/12/16-1, ,5 2,5 2,5 100 DK-PVC 10/12/ ,5 2,5 100 DK-PVC 10/12/ ,5 2,5 100 DK-PVC 10/18/ ,5 2,5 100 DK-PVC 10/18/ ,5 2,5 100 DK-PVC 10/18/ ,5 2,5 100 DK-PVC 10/18/ ,5 2,5 100 DK-PVC 11/18/ ,5 2,5 100 DK-PVC 11/18/ ,5 2,5 100 DK-PVC 11/18/ ,5 2,5 100 DK-PVC 11/18/ ,5 2,5 100 DK-PVC 12/18/ ,5 2,5 100 DK-PVC 12/18/ ,5 2,5 100 DK-PVC 12/18/ ,5 2,5 100 DK-PVC 12/18/ ,5 2,5 100 DK-PVC 14/22/ DK-PVC 14/22/27-1, , DK-PVC 14/22/ DK-PVC 14/22/ DK-PVC 14/22/ DK-PVC 16/22/ DK-PVC 16/22/27-1, , DK-PVC 16/22/ DK-PVC 16/22/ DK-PVC 16/22/ DK-PVC 18/22/ DK-PVC 18/22/27-1, , DK-PVC 18/22/ DK-PVC 18/22/ DK-PVC 18/22/ A22/1-02 I/09 A22/1-02
4 standard groets DR - DKF - DKP in flexible PVC black to +70 C Groets DR-PVC radiused edges dimensions () A B C D F1 F2 DR-PVC 4/7/ ,0 1,5 1,5 100 DR-PVC 4/7/10-1, ,5 1,5 1,5 100 DR-PVC 4/7/ ,0 1,5 1,5 100 DR-PVC 5/8/ ,0 1,5 1,5 100 DR-PVC 5/8/11-1, ,5 1,5 1,5 100 DR-PVC 5/8/ ,0 1,5 1,5 100 DR-PVC 6/10/ ,0 2,0 2,0 100 DR-PVC 6/10/14-1, ,5 2,0 2,0 100 DR-PVC 6/10/ ,0 2,0 2,0 100 DR-PVC 6/10/ ,0 2,0 2,0 100 DR-PVC 8/12/ ,0 2,0 2,0 100 DR-PVC 8/12/16-1, ,5 2,0 2,0 100 DR-PVC 8/12/ ,0 2,0 2,0 100 DR-PVC 8/12/ ,0 2,0 2,0 100 DR-PVC 10/14/ ,0 2,0 2,0 100 DR-PVC 10/14/18-1, ,5 2,0 2,0 100 DR-PVC 10/14/ ,0 2,0 2,0 100 DR-PVC 10/14/ ,0 2,0 2,0 100 Groets DKF-PVC blind (with membrane to perforate) dimensions () A B C D F1 F2 DKF-PVC 5/7/ , ,0 2,0 100 DKF-PVC 5,5/9/ , ,0 2,0 100 DKF-PVC 6/9/ , ,0 2,0 100 DKF-PVC 6/14/ , ,5 2,5 100 DKF-PVC 7/14/ , ,5 2,5 100 DKF-PVC 8/14/ , ,5 2,5 100 DKF-PVC 9/12/ , ,5 2,5 100 DKF-PVC 9/14/ , ,5 2,5 100 DKF-PVC 10/18/ , ,5 2,5 100 DKF-PVC 10/18/ , ,5 2,5 100 DKF-PVC 11/18/ , ,5 2,5 100 DKF-PVC 11/18/ , ,5 2,5 100 DKF-PVC 12/18/ , ,5 2,5 100 DKF-PVC 12/18/ , ,5 2,5 100 Groets DKP-PVC (with perforated membrane) dimensions () A B C D F H M P DKP-PVC 3-7/14/ ,5 8 2,5 3,0 100 DKP-PVC 6,5-8/12/ ,5 7 1,0 6,5 100 DKP-PVC 3,1-9/14/ ,5 8 2,0 3,1 100 DKP-PVC 5,5-9/14/ ,5 8 2,0 5,5 100 DKP-PVC 6-10/18/ ,5 8 2,0 6,0 100 DKP-PVC 8-10/18/ ,5 8 2,0 8,0 100 A22/2-01 I/09 A22/2-01
5 DO oval groets in flexible PVC grey and black to +70 C Series DO for flat wire protection grey 013 black 010 DO-PVC 19/27/33/ DO-PVC 29/37/43/ DO-PVC 44/52/58/ If no colour is mentioned on the order, DO groets will be supplied in grey A22/4-01 VI/05 A22/4-01
6 membrane groets DG in flexible PVC black 9542 DG-PVC Material: flexible polyvinyl chloride Colours: black - light grey (RAL 7035) Temperature range: Hardness Shore A: 55 ± 5 Tensile strength at break: -30 to +70 C 10 MPa Ultimate elongation: 350 % Dielectric strength: Specification: > 20 kv/ HB UL94 Application: closure of unused entries. They allow the passage of cables or conduits through the membrane by ensuring a dust free fit. Membrane groets art. no. black grey dimensions () A B C1 C2 D E M DG-PVC DG-PVC ,5 21, DG-PVC 13, , DG-PVC ,5 26 7, DG-PVC 16/E ,5 26 7, DG-PVC ,5 34, DG-PVC 21/E ,5 34, ,2 100 DG-PVC , ,5 2,2 1,5 50 DG-PVC ,5 52,5 10 2,5 1,3 50 DG-PVC , ,2 66,2 10,5 2,5 1,6 50 DG-PVC M , DG-PVC M ,5 34, DG-PVC M ,5 100 Cross-cut membrane groets (other cut-outs possible upon request) dimensions () art. no. A B C1 C2 D E M perf. length DGC-PVC 21/E ,5 34, ,2 19,5 100 A22/5-01 IV/09 A22/5-01
7 membrane groets DG in flexible PVC black 9542 Groets with perforated membrane (other cut-outs possible upon request) dimensions () art. no. A B C1 C2 D E M P DG-PVC 11/4, ,5 21, ,5 100 DG-PVC 16/7 E ,5 26 7, Special membrane groets dimensions () art. no. A B C1 C2 D E M DG-PVC , DG-PVC , Cross-cut membrane groets cut dimensions () art. no. A B C1 C2 D E M DGC-PVC /F , DGC-PVC /F , Special groets art. no PVC PVC A22/5-02 X/09 A22/5-02
8 Membrane Groets DG S H DG-MS Material : polypropylene thermoplastic elastomer (TPE) Colour : light grey (RAL 7035) Temperature range : -30 to +80 C Specifications : IP 66 according to EN A Application : hexagonal membrane groet with screw thread that allows single cables, flat cables or several cables of small diameters to pass through it. Delivered without lock-nut. A maxi. B DG-MS M16 x 1, ,5 100 DG-MS M20 x 1, ,5 100 DG-MS M25 x 1, ,5 100 DG-MS M32 x 1, ,5 100 C D E Ø boring pces A8/10-01 DG-MT Material: polyethylene thermoplastic elastomer (TPE) Colour: light grey (RAL 7035) Temperature range: -40 to +80 C Specifications: IP 66 according to EN A Application: round membrane groet in TPE to clip in that allows single cables, flat cables or several cables of small diameters to pass through it. A maxi. B C D Ø boring pces DG-MT , ,5 100 DG-MT , ,5 100 DG-MT , ,5 100 DG-MT , ,5 100 A22/5-03 IV/09 A22/5-03
9 PLIOFIX groets PLIOFIX S H PLIOFIX Material: TPE and Polyamide 6.6 Colours: black grey (RAL 7035) Temperature range: -20 to +125 C Specifications: IP 67 Application: They allow the passage of cables or conduits through their membranes allowing a dust free fit. They combine the advantages of groets and a gland. They are in particular compact parts offering ease of use and speedy assembly. black grey cable-ø hole-ø metal thickness A B C pces PLIOFIX M ,5 1,5-5 29,3-34, ,7 50 PLIOFIX M ,5 1,5-5 34,3-40, ,7 50 PLIOFIX M ,5 1,5-5 41,7-47,5 18,5 5,3 25 Instructions: 1. Insert the groets in the hole of assembly, lip external side. 2. Insert the cable from the inside towards outside. 3. Finished assembly. outside ➀ ➁ ➂ inside A22/5-04 IV/09 A22/5-04
10 PLIOCAP groets PLIOCAP S H PLIOCAP Material: PE PP PA6.6 Temperature ( C): -50 to to to +110 Self-extinguishing : - - UL94-V2 Dielectric strength: > 16 >20 26 Colours: black - grey Application : The groets change angular holes into fully isolated clean and smooth openings.they isolate and protect electric cables passing through a wall. The general version (PC -U) allows cables from Ø 2,6 to 25,2 passing through it. The caps (PC -F) designed to close off unused entries. Simple, fast and safe use. Groets (difficult to remove) black 010 quality Dimensions in grey 013 PE PP PA6.6 punching Ø cable Ø wall width PC 4, X 10 4,5 2-5 PC X 14, ,5 PC X ,4-1 PC X ,6-3 Groets (easy removal) black 010 Standard groets quality Dimensions in grey 013 punching PE PP PA6.6 Ø A Ø wall width PC M X 16,0 12,2 1-2,5 PC M X 20,0 16,2 1-2,5 PC M X 25,0 20,2 1-2,5 PC M X 32,0 25,2 1-2,5 PC M Universal groets PC M16-U X 16,0 12,2 1-2,5 PC M20-U X 20,0 16,2 1-2,5 PC M25-U X 25,0 20,2 1-2,5 PC M32-U X 32,0 25,2 1-2,5 PC M-U Caps PC M16-F X 16, ,5 PC M20-F X 20, ,5 PC M25-F X 25, ,5 PC M32-F X 32, ,5 PC M-F A22/6-01 IX/06 A22/6-01
11 strain relief groets in black PVC -30 to +70 C PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC A22/10-01 II/08 A22/10-01
12 strain relief bushes in flexible PVC black to +70 C PVC PVC PVC PVC PVC Metal clamp for bushes : , , , PVC PVC PVC A22/11-01 VII/06 A22/11-01
13 SES strain relief bushes DM in Polyamide 6 black and white for torsional protection DM-SES -20 to +70 C S H wire diameter () dimensions () PVC rubber bore insulation insulation A B a b C round cables DM Ø ,5 Ø ,5 9,5 8,5 1,7 10,3 11 DM 2L Ø ,5 Ø ,5 9,5 8,5 3,1 10,3 11 DM Ø ,5 Ø ,0 11,5 2,5 12,0 14 DM Ø 6,5... 7,5 Ø 6,5... 7,5 13,0 11,5 2,5 11,0 14 DM Ø 6, Ø 7, ,0 14,0 3,0 17,0 18 DM Ø 8, Ø 9, ,5 21,0 3,0 20,0 25 DM Ø10,1...12,5 Ø 11, ,5 21,0 3,5 22,0 25 flat cables DM 2P x 5 3 x 5 9,5 8,5 1,7 10,3 11 DM 2LP x 5 3 x 5 9,5 8,5 3,1 10,3 11 DM 4P x 7,6 3,8 x 7,1 13,0 11,5 2,8 10,5 14 DM 6P x 9 5 x 9 16,0 14,0 3,0 17,0 18 Round bore (ØA) For torsional protection of strain relief groets, an oblong bore (B) is required. principle of cable clamping Application tools : see following page A22/20-01 V/04 A22/20-01
14 SES application tool DM for strain relief groets DM DM-SES S H characteristics length () weight (g) R rack and pinion pliers with adjustable jaws to apply all s of strain relief groets DM-SES for small or mid-sized series. A22/20-02 VI/01 A22/20-02
15 terminal boots Printed boots, see page B10/4 Boots for female push-on-terminals (right) for wire Ø black (010) clear (011) white (001) blue (002) green (003) yellow (004) crimps Boots in soft PVC for female push-on-terminals (right) -25 to +75 C B-PVC 500 6, B-3 PVC 500 2,8 2, B-4 PVC 500 4,8 3, B-5 PVC AMP 4, B-6 PVC 500 6,3 3, BL-6 PVC 500 6,3 3, BK-6 PVC 500 6,3 3, BM-6 PVC 500 6, BN-6 PVC 500 6, Boots in soft PVC for male push-on-terminals (right) -25 to +75 C BW-6 PVC 500 6,3 3, BF-6 PVC 500 6,3 3, Boots in soft PVC for female flag push-on-terminals -25 to +75 C BE-6 PVC 500 6,3 3, other colours in PVC orange (005) brown (006) red (007) violet (008) grey (013) Boots in soft PVC for female push-on-terminals (right) -25 to +75 C B-PVC 500 6, B-3 PVC 500 2,8 2, B-4 PVC 500 4,8 3, B-5 PVC AMP 4, B-6 PVC 500 6,3 3, Boots in soft PVC for male push-on-terminals (right) -25 to +75 C BW-6 PVC 500 6,3 3, BF-6 PVC 500 6,3 3, Boots in soft PVC for female flag push-on-terminals -25 to +75 C BE-6 PVC 500 6,3 3, Terminal boots in PE - PA or PP for special application for wire Ø black (010) natural (018) crimps Boots in natural PE for female terminals (right) BP-3 PE 500 2,8 2, BP-6 PE 500 6, BX-6 PE 500 6,3 3, BXC-6 PE 500 6,3 3, BX-6 PA 500 6,3 3, BXC-6 PA 500 6,3 3, BXC-4 PA 500 4,8 3, S H -50 to +85 C Boots in natural PE for demountable female flag push-on-terminals (for application after crimping) -50 to +85 C Boots in natural PA 6.6 for demountable female flag push-on-terminals (for application after crimping) -40 to +110 C Boots in natural PA 6 Sp for female terminals (right) BP-3 PA 500 2,8 2, BP-6 PA 500 6, Boots in black PP for demountable female flag push-on-terminals (for application after crimping) BX-6 PP 500 6,3 3, BXC-6 PP 500 6,3 3, to +70 C -25 to +90 C A22/30-01 I/07 A22/30-01
16 standard terminal boots A22/30-02 I/07 A22/30-02
17 standard terminal boots A22/30-03 I/07 A22/30-03
18 standard terminal boots BA for application after crimping S H PLIO BA Material: polypropylene Operating temperature: -25 to +90 C (+120 C short time) Ultimate elongation: 30% Dielectric strength: >20 kv/ Application : our PLIO-BA boots can be applied over precrimped terminals, therefore they can be used with confidence on automatic application machines. Standard colour: white blue green yellow orange brown red black grey pink lilac Example for order: code group detail code colour xxx for clips cable Ø BA-6 PP *** 6,3 3, Standard colour: 018 natur BA-6 PP nat. for clips cable Ø ,3 3,2 500 Principal application SES_Protection_Mouldings_PVC_en_0911.pdf Helsinki tel automation@klinkmann.fi St. Petersburg tel klinkmann@klinkmann.spb.ru Moscow tel moscow@klinkmann.spb.ru Yekaterinburg tel yekaterinburg@klinkmann.spb.ru Samara tel samara@klinkmann.spb.ru Кiev tel klinkmann@klinkmann.kiev.ua Riga tel klinkmann@klinkmann.lv Vilnius tel post@klinkmann.lt Tallinn tel klinkmann.est@klinkmann.ee Мinsk tel minsk@klinkmann.com
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