77 years Quality through Experience

Transcription

1 77 years Quality through Experience

2 Company Profile Founded in 1938 Based on the German mining industry

3 Company Profile Today Sprockhövel (2.200 m²) Witten (7.000 m²)

4 Company Profile Today Sprockhövel (2.200 m²) Witten (7.000 m²)

5 Company Profile Headquarter based in Witten, Germany ~ 125 Employees Privatly owned in 3 rd Generation Certified according to ISO 9001 since 1995

6 Company Profile Engineering Manufacturing and Assembly After-Sales Service Testing Commissioning

7 Company Profile Gas Cleaning Industrial Applications Seawater Desalination Mining

8 Product Range Single-Stage pumps Nominal pressure up to 15 bar (220 PSI) Flow up to m³/h (88,000 gal/min) Horizontal, vertical and submersible arrangement 15bar (220PSI) m³/h (88,000 gal/min) Multi-Stage pumps Nominal pressure up to 250 bar (3,600 PSI) Flow up to m³/h (15,400 gal/min) Horizontal and vertical arrangement 250 bar (3,600 PSI) m³/h (15,400 gal/min) Pumps mainly designed for corrosive and abrasive media

9 Product Range Max Flow [m³/h] ([gal/min]) Max Head [bar] ([PSI]) Ph-Value Max Density [g/l] Average Particle Size [mm] ([inch]) Material MC 1, ,700 2 (6,600) MCC 20, ,700 2 (88,000) WR 12, , various metals (52,800) WR 2/WR 4 2, , various metals (8,800) WRX 4, , various metals (17,600) IP 4,200 15/ ,250 1 various metals (18,500) (150) (90) (230) (580) (150) (220/1,450) (0,08) MCS ,700 2 (1,400) (150) (0,08) MCV 12, ,700 2 (55,000) (0,08) (120) (0,08) (4) (4) (4) (0,04) HPXL/HPXM/ HPXU 3, ,050 4 various metals (14,300) (2,300) (0,16) HPH/HPE 3, ,250 1 various metals (15,400) (3,600) (0,04)

10 Single-Stage Pumps Mineral Cast Pumps made of for corrosive and abrasive media MC MCC MCV

11 Single-Stage Pumps Type MC Nominal pressure up to 10 bar (150 PSI) Flow up to m³/h (6,600 gal/min) All main wetted parts are made of High wear and corrosion resistance ph-values 0-13 Maximum Density up to 1,700 g/l Different designs available Horizontal Submersible

12 Single-Stage Pumps Type MCS same characteristics as MC various submersible motor materials available up to Duplex stainless steel

13 Single-Stage Pumps Type MCC Nominal pressure up to 6 bar (90 PSI) Flow up to m³/h (88,000 gal/min) All main wetted parts are made of High wear and corrosion resistance ph-values 0-13 Maximum Density up to 1,700 g/l Retrofit-Design available Extendend Warranties

14 Single-Stage Pumps Type MCC liner wear plate impeller cover DÜTEC -C mechanical seal DN 400 DN (bigger sizes available) ANSI (bigger sizes available)

15 Single-Stage Pumps Type MCV Nominal pressure up to 8bar(120 PSI) Flow up to m³/h (55,000 gal/min) All main wetted parts are made of or non-metallic material (GRP) High wear and corrosion resistance ph-values 0-13 Maximum Density up to 1,700 g/l Mixed flow hydraulic

16 Single-Stage Pumps Type MCV motor flange intermediate bearings bearing bracket discharge flange diffusor intermediate casing shaft mixed flow impeller

17 Hard as Diamond

18 The Material Silicon carbide + Epoxy resin

19 The Material Silicon Carbide: >80% Epoxy Resin: <20% Zoom: 100x

20 The Material Comparison between Wear Resistance and other materials Corrosion Resistance Hastelloy DUPLEX stainless steel Ni Hard 4 Special problem occurs with Erosion-Corrosion

21 The Material Comparison of Erosion-Corrosion on DUPLEX and impellers DUPLEX stainless steel after h of operation after h of operation still in operation (85.000h)

22 The Material Limits of Medium temperature < 135 C (< 275 F) Average particle size < 2 mm (< 0.08 ") ph value < 13

23 The Material Advantages of 100% corrosion resistance in seawater applications Highly wear resistant Lower noise and vibrations compared to metal pumps Easy quality control of castings, easy to repair Lower material costs compared to DUPLEX stainless steel Shorter delivery times Stable price validity

24 Single-Stage Pumps Metal Pumps for corrosive and abrasive media WR WRX IP

25 Single-Stage Pumps Type WR Nominal pressure up to 16 bar (230 PSI) Flow up to m³/h (52,800 gal/min) Available in almost all metallic materials from cast iron to SUPER DUPLEX High wear and corrosion resistance ph-values 0-14 Maximum Density up to 1,700 g/l Available in combined single-stage/ multistage design

26 Single-Stage Pumps Type WR shaft oil lubricated antifriction bearing mechanical seal wear plate impeller bearing bracket spiral casing

27 Single-Stage Pumps Type WRX Nominal pressure up to 10 bar (150 PSI) Flow up to m³/h (17,600 gal/min) Large impeller diameters => low wear reducing speed Design allows use of very hard materials => up to 510 HB Extreme wear and corrosion resistance ph-values 0-14 Maximum Density up to 2,500 g/l

28 Single-Stage Pumps Type WRX shaft oil lubricated antifriction bearing gland packing wear plate impeller bearing bracket spiral casing

29 Single-Stage Pumps Type IP End-suction pump type, centerline mounted Available in API 610 / ISO design (Oil & Gas) Available for hot liquid applications Horizontal or vertical arrangement Differential pressure up to 15 bar (220 PSI) Flow up to m³/h (18,500 gal/min) Design pressure 100 bar (1,450 PSI), suction pressure up to 80 bar (1,160 PSI) Available in almost all metallic materials from cast iron up to SUPER DUPLEX High corrosion resistance ph-values 0-14

30 Single-Stage Pumps Type IP Pull-out process design for easy access Cartridge mechanical seal Radial thrust compensation by double volute casing to reduce shaft deflection and bearings loads Critical shaft speed above operating speed (VFD operation up to rpm) Wear rings in compound material (PEEK reinforced carbon fiber) to achieve small clearances

31 Single-Stage Pumps Type IP oil lubricated antifriction bearing shaft mechanical seal double volute casing impeller bearing bracket

32 Multi-Stage Pumps High-Pressure pumps for corrosive and abrasive media HPXL/HPXM/HPXU HPH/HPE

33 Multistage Pumps Type HPXL/HPXM/HPXU Nominal pressure up to 160 bar (2,320 PSI) Flow up to m³/h (14,300 gal/min) Available in almost all metallic materials from cast iron up to SUPER DUPLEX 4-pole pump (max rpm) for liquids with slightly abrasive content ph-values 0-14 Maximum Density up to 1,050 g/l Horizontal and vertical arrangement

34 Multistage Pumps Type HPXL/HPXM/HPXU Axial thrust compensation by use of balancing disc and balancing counter disc with wear indicator (> 40 bar (> 580 PSI), not for HPXL) Shaft sealing by stuffing box or mechanical seals Flanges positionable in 90 steps; manufactured according to DIN/ASME Flanges at intermediate casings available One or two connective shaft ends available

35 Multistage Pumps Type HPXM/HPXU gland packing impeller diffuser wear rings (at each stage) balancing counter disk balancing disk shaft bearing shaft sleeve intermediate stage casing grease lubricated antifriction bearing suction casing discharge casing

36 Multistage Pumps Type HPXL impeller diffuser wear rings (at each stage) discharge casing mechanical seal shaft shaft sleeve suction casing intermediate stage casing grease lubricated antifriction bearing

37 Multi-Stage Pumps Type HPH Nominal pressure up to 100 bar (1,450 PSI) Flow up to m³/h (15,400 gal/min) Available in almost all metallic materials from cast iron up to SUPER DUPLEX 2-pole pump (up to rpm) for highly corrosive liquids ph-values 0-14 very high pressure design HPE available

38 Multi-Stage Pumps Type HPE nominal pressure up to 250bar (3,625 PSI) flow up to m³/h (7,925 gal/min) available in almost all metallic materials up to SUPER DUPLEX 2-pole pump (up to rpm) for highly corrosive liquids ph-values 0-14 e.g. for boiler feed or very deep mining applications

39 Multi-Stage Pumps Type HPH Design Feature Flanges positionable in 90 steps Manufacturing acc. to ISO, DIN and ASME Easy replacement of all wear parts Critical shaft speed above operating speed Wear rings in compound material (PEEK) small clearances but reliable operation Axial thrust compensation by combination of balancing disc and balancing drum avoid axial bearings and excessive oil supply units

40 Multistage Pumps Type HPH discharge casing impeller diffuser balancing counter disk mechanical seal oil lubricated antifriction bearing ceramic bearing shaft balancing disk suction casing wear rings (PEEK) shaft sleeve intermediate stage casing

41 Competitiveness and Reliability Test Field Every pump is tested prior dispatch According to DIN EN ISO 9906 Test grade 1 (highest standard) Flow up to m³/h (110,000 gal/min) Power supply up to 5 MW (6705 hp) Pressure limit up to 200 bar (2900 PSI) Various tests are available (vibration, sound pressure, NPSH etc., witnessed tests)

42 Competitiveness and Reliability Low Lifecycle Costs Wide range of impeller sets for high efficiencies and low wear Optimal specific speed design for best efficiency and lowest wear Selection of high quality materials Lowest life-cycle-costs in class Customized solutions Condition monitoring Try&Buy-option

43 Competitiveness and Reliability Customized Solutions two flanges in one suction casing intermediate flange at stage casing two shaft ends adjustment feet customer s installation dimensions (MCCR)

44 Competitiveness and Reliability References MC: more than units sold MCC: more than 800 units sold HPH & IP: more than 500 units sold HPXL/HPXM/HPXU: more than units sold Various good references available

45 Processes and References Gas Cleaning Industrial Applications Seawater Desalination Mining

46 Seawater Desalination Spain, Ibiza 3 high-pressure pumps type HPXU 15x5 Q= bar (1,378 1,015 PSI) delivered in 1992

47 Seawater Desalination Egypt, South Sinai 3 high-pressure pumps type HPXU 100x7 3 pelton turbines type RT Q= bar ( PSI) delivered in 1996 (today 14 similar pumps operating in 5 different SWRO plants in Egypt)

48 Seawater Desalination Algeria, La Fontaine 9 high-pressure pumps type HPH 100x10 9 pelton turbines type RT Q= bar (1,021 1,044 PSI) delivered in 2001

49 Seawater Desalination Oman, Sohar 3 high-pressure pumps type HPH 150x5 3 pelton turbines type RT Q= bar (1, PSI) delivered in 2004

50 Seawater Desalination Qatar, Pearl 5 high-pressure pumps type HPH 200x bar (3, PSI) delivered in 2008

51 Seawater Desalination China, Tianjin 8 high-pressure pumps type HPH 150x bar (2,663 1,015 PSI) 8 high-pressure booster pumps type IP bar (3, PSI) delivered in 2008

52 Seawater Desalination Australia, Brisbane 5 high-pressure pumps type HPH 200x bar (3, PSI) 5 high-pressure pumps type HPH 150x bar (1, PSI) 5 high-pressure pumps type HPH 100x bar ( PSI) delivered in 2010 online condition monitoring system

53 Seawater Desalination UAE, Al Jazeera 4 non-metallic single-stage pump type MCC ,500 38m (15, PSI) 4 non-metallic single-stage pump type MCC , bar (6, PSI) up to ppm of chlorides supplied in 2010

54 Seawater Desalination Virgin Islands, Tortola 5 non-metallic single-stage pump type MCC m (1, PSI) up to ppm of chlorides supplied in 2012

55 Mining Germany, Heinrich Robert high-pressure pump type HPXU 200x bar (1,496 1,595 PSI) delivered in 1974

56 Mining Germany, Ibbenbüren high-pressure pump type HPXM 50x bar (3, PSI) first supply in 1939 last time supplied in 1988

57 Mining Poland, Bogdanka high-pressure pump type HPXU 200x bar (4,495 1,450 PSI) first supply in 2006 two drive shaft ends

58 Mining Poland, Lubin high-pressure pump type HPXM 250x bar (2, PSI) first pump supplied in additional pumps in additional pumps in 2008 one pump in 2010 one pump in 2012

59 Mining China, Xinwen high-pressure pump type HPXU 200x bar (2, PSI) 3 pumps supplied in 2009

60 Mining Bulgaria, Steelwork single-stage pump type WRX ,5 bar, 865 rpm (3, PSI) supplied in 1984

61 Mining Germany, Auguste Victoria single-stage pump type WRX bar, 742 rpm (8, PSI) supplied in 1992

62 Gas Cleaning Turkey, Iskenderun single-stage pump type MCC m, 596 rpm (17, PSI) up to ppm of chlorides supplied in 2001

63 Gas Cleaning Spain, Soto single-stage pump type MCC m, 542 rpm (21, PSI) up to ppm of chlorides supplied in 2006

64 Gas Cleaning Czech Republik, Melnik single-stage pump type MCC ,5 m, 535 rpm (27, PSI) up to ppm of chlorides supplied in 1996

65 Gas Cleaning China, Yuanbaoshan single-stage pump type MCC ,5 m, 595 rpm (43, PSI) up to ppm of chlorides supplied in 2005

66 Gas Cleaning Germany, Voerde single-stage pump type MCC ,4 m, 495 rpm (38, PSI) up to ppm of chlorides supplied in 2005

67 Gas Cleaning Czech Republic, Tusimice single-stage pump type MCC ,3 m, 424 rpm (48, PSI) up to ppm of chlorides supplied in 2007

68 Gas Cleaning Bulgaria, Maritza single-stage pump type MCC ,4 m, 395 rpm (55, PSI) up to ppm of chlorides supplied in 2003

69 Gas Cleaning USA, KU Brown single-stage pump type MCC ,3 m, 388 rpm (67, PSI) up to ppm of chlorides supplied in 2006

70 Industrial Applications ABB, Switzerland high-pressure pump type HPXL x6 D bar ( PSI) application: ORC (Organic Rankine Cycle) refrigerant R245fa, hot water (up to 225 C), cooling water other pumps: hot water pump IP, cooling water pump supplied in 2013 (Wildegg) 2 IPs for hot water in 2014 (Untervaz)

71 Industrial Applications Belaruskali, Belarus single-stage pump type WRX bar ( PSI) application: mineral fertilizer production, NaCl/MgCl 2 /KCl brines and slurries DUPLEX stainless steel until now no castings replaced supplied in 2000

72 Industrial Applications EuroChem, Russia single-stage pump type WR bar ( PSI) application: fertilizer production, phosphor gypsum slurry (P 2 O 5 max 1,5 %, SO 3 max 1g/l, F max 0,4 %, SiO 2 max 30 %) material: high-chrome iron supplied in 2011, first casing changed in 2014

73 Industrial Applications PhosAgro, Russia Single-stage pump type MC HD 95 5,5 bar ( PSI) application: fertilizer production, acidic wastewater/silica suspension 89% H 2 O, 2% AlF 3, 1% H 2 SiF 6, ph 1-2, 90 C, 8 % SiO 2 (solids) supplied as a test pump in 2013, 3 new orders (14 pumps) in 2014

74 Industrial Applications Esco, Germany high-pressure pump type HPXM 250x bar (1, PSI) application: salt (NaCl) production, saturated NaCl brines and slurries 10 pumps installed (HPXL, HPXM, WR, MC) supplied from

75 Industrial Applications GAMA SA, Turkey Single-stage pump type WR ,5 bar (14, PSI) application: cooling water pumps, concentrated seawater, 30,000 ppm chlorides, up to 36 C material: SUPER DUPLEX stainless steel ( PREN>40) supplied in 2013

76 Industrial Applications K+S, Germany Single-stage pump type WR ,150 7 bar (5, PSI) application: mineral fertilizer production, NaCl/MgCl/KCl brines and slurries, solids up to 450 g/l, temperature up to 120 C ~50 pumps installed (mostly WR in Duplex, some MC pumps) supplied from 1992 to 2014

77 Industrial Applications Kronos, Germany Single-stage pump type MC D 50 5 bar ( PSI) application: TiO 2 production, TiO 2 slurries, Fe 2 Cl 3 suspensions, TiCl 4 suspensions ph 0-11, up to 110 C, up 600 g/l solids ~50 MC pumps installed in four different plants supplied from 1997 to 2014

78 Industrial Applications Metalloinvest, Russia high-pressure pump type HPH x bar ( PSI) application: boiler feeding, water (110 C) retrofit project: we exactly sticked to the old pump dimensions (Flowserve) supplied from 2013 to 2014

79 Industrial Applications MAGNIFIN, Austria single stage pump type MC D 12 4,5 bar (53 65 PSI) application: magnesium oxide and hydroxide production, hydrochloric magnesium chloride suspension (200 g/l HCl, 250 g/l MgCl 2, 300 g/l solids, 110 C) started as a test pump in 2012 typical lifetime: 9 months (other pumps lasted maximum 1 month) supplied from 2012 to 2014

80 77 years Quality through Experience