HOW TO CALCULATE THE VOC EMISSIONS FROM A COATING
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1 HOW TO CALCULATE THE VOC EMISSIONS FROM A COATING
2 WHAT INFORMATION DO I NEED TO BEGIN WITH? To calculate the VOC emissions that come from using a coating, you must first collect the following information for each component in the coating: VOC of Material sometimes labeled Actual VOC, Total VOC, or Emitted VOC Amount Used or Mix Ratio For help with finding this information, review How to Find VOC Information for Coating Operations, a guidance document posted on the San Diego APCD website. There are two methods to finding VOC emissions from a coating: Method 1: Find The Individual VOC Emissions From Each Component Method 2: Find The Overall VOC Emissions From The Coating The remainder of this guidance document will use examples to explain the methods.
3 METHOD 1: FIND THE INDIVIDUAL VOC EMISSIONS FROM EACH COMPONENT To find the VOC emissions from a component of a coating, simply multiply its VOC of Material by the Amount Used. In this case, we will assume that the Mix Ratio is equal to the Amount Used. In reality, you may not use as much as in this example. After each component s VOC emissions are determined, you can sum them together to find the overall coating s VOC emissions. VOC of Material VOC M 3 lbs/gal 2 lbs/gal 4 lbs/gal Mix Ratio MR 4 2 1
4 METHOD 1: FIND THE INDIVIDUAL VOC EMISSIONS FROM EACH COMPONENT Basecoat - VOC Emissions of Component = VOC M MR = 3 4 = Thinner -VOC Emissions of Component = VOC M MR = 2 2 = Catalyst -VOC Emissions of Component = VOC M MR = 4 1 = 12 lbs of VOC + 4 lbs of VOC + 4 lbs of VOC Overall Coating VOC Emissions = 20 lbs of VOC This method is useful for single component coatings or if you know exactly how much of each component you will use each time use the coating. VOC of Material VOC M 3 lbs/gal 2 lbs/gal 4 lbs/gal Mix Ratio (Amount Used) MR 4 gal 2 gal 1 gal
5 METHOD 2: FIND THE OVERALL VOC EMISSIONS FROM THE COATING To find the VOC emissions from an overall coating, first find the Overall VOC Content* of the coating. The Overall VOC Content is the Overall Weight of VOC in the Coating divided by the Total Parts in the Coating. Overall Weight of VOC For each component, multiply its VOC of Material by the Mix Ratio. After, sum all of these together. Total Parts The sum of the Mix Ratio values, or the total amount of parts added to mix the coating VOC of Material VOC M 3 lbs/gal 2 lbs/gal 4 lbs/gal Mix Ratio MR *Note that this number is different from VOC of Mixture, found in other guidance documents
6 Overall Weight of VOC METHOD 2: FIND THE OVERALL VOC EMISSIONS FROM THE COATING Basecoat - Weight of VOC in Component = VOC M MR = 3 4 = Thinner - Weight of VOC in Component = VOC M MR = 2 2 = Catalyst - Weight of VOC in Component = VOC M MR = 4 1 = 12 lbs of VOC + 4 lbs of VOC + 4 lbs of VOC Overall Weight of VOC = 20 lbs of VOC VOC of Material VOC M 3 lbs/gal 2 lbs/gal 4 lbs/gal Mix Ratio MR 4 2 1
7 METHOD 2: FIND THE OVERALL VOC EMISSIONS FROM THE COATING Total Parts Total Parts = Parts Basecoat + Parts Thinner + Parts Catalyst = = 7 VOC of Material VOC M 3 lbs/gal 2 lbs/gal 4 lbs/gal Mix Ratio MR To calculate the Overall VOC Content of the coating, take the Overall Weight of VOC and divide by the Total Parts: Overall VOC Content = Overall Weight of VOC Total Parts = 20 7 = lb/gal This number is useful when you always mix the coating the same, but perhaps use different amounts of the coating from day to day.
8 METHOD 2: FIND THE OVERALL VOC EMISSIONS FROM THE COATING Finally, multiply the Overall VOC Content by the Amount of Overall Coating used to find the Overall Coating VOC Emissions Overall Coating VOC Emissions = Overall VOC Content Amount of Overall Coating For example, if you use 7 gallons of this example coating: Overall Coating VOC Emissions = 2.86 lbs gal 7 gal = 20 lbs VOC If you only use ½ of a gallon of this example coating: Overall Coating VOC Emissions = 2.86 lbs gal 1 2 gal = lbs VOC Again, keeping the Overall VOC Content of each coating in your facility on record will make calculating VOC emissions from your coatings each day simpler
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