INSTALLATION AND OPERATION MANUAL

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1 EUROPEN USERS 400V 50Hz SUPPLY DETILS RE INCLUDED WITH ELECTRICL CONTROL BOX. DISREGRD SUPPLY WIRING DETILS IN THIS MNUL IMPORTNT SFETY INSTRUCTIONS SVE THESE INSTRUCTIONS PLESE RED THE ENTIRE CONTENTS OF THIS MNUL PRIOR TO INSTLLTION ND OPERTION. BY PROCEEDING WITH LIFT INSTLLTION ND OPERTION YOU GREE THT YOU FULLY UNDERSTND THE FULL CONTENTS OF THIS MNUL. FORWRD THIS MNUL TO LL OPERTORS. FILURE TO OPERTE THIS EQUIPMENT S DIRECTED MY CUSE INJURY OR DETH. Rev. C1 ugus 2017 Manual P/N INSTLLTION ND OPERTION MNUL 10,000 LB / 4,536 KG CPCITY SURFCE MOUNTED TWO-POST LIFTS MODELS: XPR-10S XPR-10S-LP XPR-10S-168 XPR-10S-168-LP XPR-10TS XPR-10TS-168 XPR-10XLS XPR-10S XPR-10S-LP XPR-10S-168 XPR-10S-168-LP ORIGINL INSTRUCTIONS IN ENGLISH LNGUGE Symmerical model shown. RECEIVING The shipmen should be horoughly inspeced as soon as i is received. The signed Bill of Lading is acknowledgemen by he shipping carrier as receip of his produc as lised in your invoice as being in a good condiion of shipmen. If any of hese goods lised on his Bill of Lading are missing or damaged, do no accep goods unil he shipping carrier makes a noaion on he freigh bill of he missing or damaged goods. Do his for your own proecion. 1 BE SFE Your new lif was designed and buil wih safey in mind. However, your overall safey can be increased wih proper raining and houghful operaion on he par of he operaor. DO NOT operae or repair his equipmen wihou reading his manual and he imporan safey insrucions shown inside. Keep his operaion manual near he lif a all imes. Make sure ha LL USERS read and undersand his manual Lemonwood Dr. Sana Paula, C , US Toll Free Tel: Fax:

2 10,000 LB / 4,536 KG CPCITY SURFCE MOUNTED TWO-POST UTO LIFTS This insrucion manual has been prepared especially for you. Your new lif is he produc of over 40 years of coninuous research, esing, and developmen; i is he mos echnically advanced lif on he marke oday. RED THIS ENTIRE MNUL BEFORE INSTLLTION & OPERTION BEGINS! Record here he lif and power uni informaion ha is locaed on he serial number daa plaes on he lif and on he power uni. Power Uni Model # Power Uni Dae Of Mfg. Power Uni Serial # Max Operaing Pressure 2,650 PSI This informaion is required when calling for pars or warrany issues. Produc Warrany Our comprehensive produc warrany means more han a commimen o you; i s also a commimen o he value of your new BendPak lif. For full warrany deails and o regiser your new lif conac your neares BendPak dealer or visi: Wha is no covered by your warrany: ny failure ha resuls from purchaser s abuse, neglec, or failure o operae, mainain, or service he produc in accordance wih insrucions provided in he supplied owner s manual(s). ny damage caused by overloading he lif beyond is raed capaciy. Iems or service normally required o mainain he produc; for example, lubricans, oil, and so on. Iems considered general wear pars such as rubber pads, lifing cables, and so on unless wear or failure is a direc resul of manufacurer defec due o maerial and/or workmanship. ny componen damaged in shipmen or any failure caused by insalling or operaing he lif under condiions no in accordance wih insallaion and operaion guidelines or damaged by conac wih ools or surroundings. Moor or pump failure caused by rain, excessive humidiy, corrosive environmens, or oher conaminans. Rused componens due o improper mainenance or corrosive environmens. Cosmeic defecs ha do no inerfere wih produc funcionaliy. Damage due o incorrec volage or improper wiring. ny incidenal, indirec, or consequenial loss, damage, or expense ha may resul from any defec, failure, or malfuncion of he BendPak, Inc. produc. ll elecrical componens (excluding power uni) are guaraneed for one year agains defecs in workmanship and/or maerials when he lif is insalled and used according o specificaions. NOTE: Every effor has been aken o ensure complee and accurae insrucions have been included in his manual, however, possible produc updaes, revisions and or changes may have occurred since his prining. BendPak Ranger reserves he righ o change specificaions wihou incurring any obligaion for equipmen previously or subsequenly sold. No responsible for ypographical errors. 2

3 IMPORTNT NOTICE Do no aemp o insall his lif if you have never been rained on basic auomoive lif insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as forklif or cranes. Say clear of any moving pars ha can fall and cause injury. These insrucions mus be followed o insure proper insallaion and operaion of your lif. Failure o comply wih hese insrucions can resul in serious bodily harm and void produc warrany. Manufacurer will assume no liabiliy for loss or damage of any kind, expressed or implied resuling from improper insallaion or use of his produc. PLESE RED ENTIRE MNUL PRIOR TO INSTLLTION DEFINITIONS OF HZRD LEVELS Idenify he hazard levels used in his manual wih he following definiions and signal words: OWNER S RESPONSIBILITY To mainain he lif and user safey, he responsibiliy of he owner is o read and follow hese insrucions: Follow all insallaion and operaion insrucions. Make sure insallaion conforms o all applicable Local, Sae, and Federal Codes, Rules, and Regulaions; such as Sae and Federal OSH Regulaions and Elecrical Codes. Carefully check he lif for correc iniial funcion. Read and follow he safey insrucions. Keep hem readily available for machine operaors. Make cerain all operaors are properly rained, know how o safely and correcly operae he uni, and are properly supervised. llow uni operaion only wih all pars in place and operaing safely. Carefully inspec he uni on a regular basis and perform all mainenance as required. Service and mainain he uni only wih auhorized or approved replacemen pars. Keep all insrucions permanenly wih he uni and all decals on he uni clean and visible. BEFORE YOU BEGIN Wach for his symbol: I Means: Immediae hazards which will resul in severe personal injury or deah. Wach for his symbol: I Means: Hazards or unsafe pracices which could resul in severe personal injury or deah. Wach for his symbol. I Means: Hazards or unsafe pracices which may resul in minor personal injury, produc or propery damage. Receiving: The shipmen should be horoughly inspeced as soon as i is received. The signed bill of lading is acknowledgemen by he carrier of receip in good condiion of shipmen covered by your invoice. If any of he goods called for on his bill of lading are shored or damaged, do no accep hem unil he carrier makes a noaion on he freigh bill of he shored or damaged goods. Do his for your own proecion. NOTIFY THE CRRIER T ONCE if any hidden loss or damage is discovered afer receip and reques he carrier o make an inspecion. If he carrier will no do so, prepare a signed saemen o he effec ha you have noified he carrier (on a specific dae) and ha he carrier has failed o comply wih your reques. IT IS DIFFICULT TO COLLECT FOR LOSS OR DMGE FTER YOU HVE GIVEN THE CRRIER CLER RECEIPT. File your claim wih he carrier promply. Suppor your claim wih copies of he bill of lading, freigh bill, invoice, and phoographs, if available. Our willingness o assis in helping you process your claim does no make BendPak responsible for collecion of claims or replacemen of los or damaged maerials. 3

4 TBLE OF CONTENTS Warrany / Serial Number Informaion Definiions of Hazard Levels Owner s Responsibiliy Before You Begin Insaller/Operaor greemen/ Proecive Equipmen Inroducion Safey / Warning Insrucions Tools Required Sep 1 / Selecing Sie Sep 2 / Floor Requiremens Concree Specificaions ssembly View / Descripion of Pars Floor Plan Clearances Sep 3 / Pos Preparaion Equalizer Cable Rouing Hose Rouing Sep 4 / Sie Layou Sep 5 / Insalling Power Side Pos Sep 6 / Insalling Off Side Pos Sep 7 / Mouning The Overhead ssembly Sep 8 / Mouning The Hydraulic Power Uni Sep 9 / Insalling he Safeies and Safey Cable Sep 10 / Insalling Hydraulic Lines Sep 11 / Rouing he Equalizer Cables Sep 12 / Insalling Overhead Microswich Sep 13 / Insalling Power Uni Hose ssembly and Power Side Safey Cover Sep 14 / Insalling he Lif rms Carriage Sop Bol Insallaion Warning Sep 15 / Power Uni Connecion Sep 16 / Lif Sar Up Final djusmens Pos Insallaion Checklis Sep 17 / Lubricaion Sep 18 / Bleeding he Cylinders Opional Equipmen Insallaion / Opional ccessories Sep 19 / Operaion/ Mainenance Troubleshooing Guide Torque Recommendaions Insallaion Form Par Number Liss CE Cerificae Declaraion of Conformiy

5 INSTLLER / OPERTOR PLESE RED ND FULLY UNDERSTND. BY PROCEEDING YOU GREE TO THE FOLLOWING: I have visually inspeced he sie where he lif is o be insalled and verified he concree o be in good condiion and free of cracks or oher defecs. I undersand ha insalling a lif on cracked or defecive concree could cause lif failure resuling in personal injury or deah. Please read enire manual prior o insallaion. Do no operae his machine unil you read and undersand all he dangers, warnings and cauions in his manual. For addiional copies or furher informaion, conac: I undersand ha a level floor is required for proper insallaion and level lifing. I undersand ha I am responsible if my floor is of quesionable slope and ha I will be responsible for all charges relaed o pouring a new level concree slab, if required. I undersand ha he lifs are supplied wih concree faseners meeing he crieria of he merican Naional Sandard uomoive Lifs - Safey Requiremens for Consrucion, Tesing, and Validaion NSI/LI LCTV-2011, and ha I will be responsible for all charges relaed o any special regional srucural and/ or seismic anchoring requiremens specified by any oher agencies and/or codes such as he Uniform Building Code (UBC) and/or Inernaional Building Code (IBC). I will assume full responsibiliy for he concree floor and condiion hereof, now or laer, where he above equipmen model(s) are o be insalled. Failure o follow danger, warning, and cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. I undersand ha Bendpak lifs are designed o be insalled in indoor locaions only. Failure o follow insallaion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery or lif. BendPak Inc. / Ranger Producs 1645 Lemonwood Dr. Sana Paula, C INSTLLER / OPERTOR PROTECTIVE EQUIPMENT Personal proecive equipmen helps makes insallaion and operaion safer, however, i does no ake he place of safe operaing pracices. lways wear durable work clohing during any insallaion and/or service aciviy. Shop aprons or shop coas may also be worn, however, loose fiing clohing should be avoided. Tigh fiing leaher gloves are recommended o proec echnician hands when handling pars. Surdy leaher work shoes wih seel oes and oil resisan soles should be used by all service personnel o help preven injury during ypical insallaion and operaion aciviies. Eye proecion is essenial during insallaion and operaion aciviies. Safey glasses wih side shields, goggles, or face shields are accepable. Back bels provide suppor during lifing aciviies and are also helpful in providing worker proecion. Consideraion should also be given o he use of hearing proecion if service aciviy is performed in an enclosed area or if noise levels are high. Failure o follow danger, warning, and cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. THIS SYMBOL POINTS OUT IMPORTNT SFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDNGER THE PERSONL SFETY ND/OR PROPERTY OR YOURSELF ND OTHERS ND CN CUSE PERSONL INJURY OR DETH. RED ND FOLLOW LL INSTRUCTIONS IN THIS MNUL BEFORE TTEMPTING TO OPERTE THIS MCHINE. 5

6 1. Carefully remove he craing and packing maerials. CUTION! Be careful when cuing seel banding maerial as iems may become loose and fall causing personal harm or injury. 1. Read and undersand all insrucions and all safey warnings before operaing lif. 2. Care mus be aken as burns can occur from ouching ho pars. 3. Do no operae equipmen wih a damaged cord or if he equipmen has been dropped or damaged unil i has been examined by a qualified service person. 4. Do no le a cord hang over he edge of he able, bench, or couner or come in conac wih ho manifolds or moving fan blades. 5. If an exension cord is necessary, a cord wih a curren raing equal o or more han ha of he equipmen should be used. Cords raed for less curren han he equipmen may overhea. Care should be aken o arrange he cord so ha i will no be ripped over or pulled. 6. lways unplug equipmen from elecrical oule when no in use. Never use he cord o pull he plug from he oule. Grasp plug and pull o disconnec. 7. Le equipmen cool compleely before puing away. Loop cord loosely around equipmen when soring. 8. To reduce he risk of fire, do no operae equipmen in he viciniy of open conainers of flammable liquids (gasoline). 9. dequae venilaion should be provided when working on operaing inernal combusion engines. 10. Keep hair, loose clohing, fingers, and all pars of body away from moving pars. Keep fee clear of lif when lowering. void pinch poins. 11. DNGER! To reduce he risk of elecric shock, do no use on we surfaces or expose o rain. The power uni used on his lif conains high volage. Disconnec power a he recepacle or a he circui breaker swich before performing any elecrical repairs. Secure plug so ha i canno be accidenally plugged in during service, or mark circui breaker swich so ha i canno be accidenally swiched on during service. 12. Use only as described in his manual. Use only manufacurer s recommended aachmens. INTRODUCTION 2. Check he volage, phase and proper amperage requiremens for he moor shown on he moor plae. Wiring should be performed by a cerified elecrician only. IMPORTNT SFETY INSTRUCTIONS Read hese safey insrucions enirely IMPORTNT NOTICE Do no aemp o insall his lif if you have never been rained on basic auomoive lif insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as forklif or cranes. Say clear of any moving pars ha can fall and cause injury. 13. LWYS WER SFETY GLSSES. Everyday eyeglasses only have impac resisan lenses, hey are no safey glasses. 14. Consider work environmen. Keep work area clean. Cluered work areas invie injuries. Keep areas well li. 15. Guard agains elecric shock. This lif mus be grounded while in use o proec operaor from elecric shock. Never connec he green power cord wire o a live erminal. This is for ground only. 16. Only rained operaors should operae his lif. ll non-rained personnel should be kep away from he work area. Never le non-rained personnel come in conac wih, or operae lif. 17. DO NOT override self-closing lif conrols. 18. Clear area if vehicle is in danger of falling. 19. LWYS make sure he safeies are engaged before aemping o work on or near a vehicle. 21. WRNING! RISK OF EXPLOSION. This equipmen has inernal arcing or sparking pars which should no be exposed o flammable vapors. This machine should no be locaed in a recessed area or below floor level. 22. MINTIN WITH CRE. Keep lif clean for beer and safer performance. Follow manual for proper lubricaion and mainenance insrucions. Keep conrol handles and/or buons dry, clean and free from grease and oil. 23. Check for damaged pars. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec operaion of lif. Do no use lif if any componen is broken or damaged. 24. NEVER remove safey relaed componens from he lif. Do no use lif if safey relaed componens are missing or damaged. 23. STY LERT. Use common sense and wach wha you are doing. Remember, SFETY FIRST. SVE THESE INSTRUCTIONS 6

7 Roary Hammer Drill or Similar 3/4 Masonry Bi Hammer 4 Foo Level Open-End Wrench Se: SE/Meric Socke nd Rache Se: SE/Meric Hex-Key / llen Wrench Se TOOLS REQUIRED Large Crescen Wrench Large Pipe Wrench Crow Bar Chalk Line Medium Fla Screwdriver Tape Measure: 25 Foo Minimum Needle Nose Pliers IMPORTNT NOTICE THESE INSTRUCTIONS MUST BE FOLLOWED TO INSURE PROPER INSTLLTION ND OPERTION OF YOUR LIFT. FILURE TO COMPLY WITH THESE INSTRUCTIONS CN RESULT IN SERIOUS BODILY HRM ND VOID PRODUCT WRRNTY. MNUFCTURER WILL SSUME NO LIBILITY FOR LOSS OR DMGE OF NY KIND, EXPRESSED OR IMPLIED, RESULTING FROM IMPROPER INSTLLTION OR USE OF THIS PRODUCT. PLESE RED ENTIRE MNUL PRIOR TO INSTLLTION STEP 1 (Selecing Sie) Before insalling your new lif, check he following. 1. LIFT LOCTION: lways use archiec s plans when available. Check layou dimension agains floor plan requiremens making sure ha adequae space is available. 2. OVERHED OBSTRUCTIONS: The area where he lif will be locaed should be free of overhead obsrucions such as heaers, building suppors, elecrical lines ec. 3. DEFECTIVE FLOOR: Visually inspec he sie where he lif is o be insalled and check for cracked or defecive concree. DO NOT insall or use his lif on any asphal surface or any surface oher han concree. DO NOT insall or use his lif on expansion seams or on cracked or defecive concree. DO NOT insall or use his lif on a second / elevaed floor wihou firs consuling a building archiec. CONCRETE SPECIFICTIONS 4. Lif is designed for INDOOR INSTLLTION ONLY. Oudoor use permied only if covered and dry. lways follow warnings illusraed on equipmen labels. STEP 2 (Floor Requiremens) LIFT MODEL XPR-10S/10S SERIES CONCRETE REQUIREMENTS 4 Min. Thickness / 3,000 PSI This lif mus be insalled on a solid level concree floor wih no more han 3 s of slope. Failure o do so could cause personal injury or deah. level floor is suggesed for proper use and insallaion and level lifing. If a floor is of quesionable slope, consider a survey of he sie and/or he possibiliy of pouring a new level concree slab. LL MODELS MUST BE INSTLLED ON 3000 PSI CONCRETE ONLY CONFORMING TO THE MINIMUM REQUIREMENTS SHOWN BOVE. NEW CONCRETE MUST BE DEQUTELY CURED FOR MINIMUM OF 28 DYS. IMPORTNT NOTE BendPak lifs are supplied wih insallaion insrucions and concree faseners meeing he crieria as prescribed by he merican Naional Sandard "uomoive Lifs - Safey Requiremens for Consrucion, Tesing, and Validaion" NSI/LI LCTV Lif buyers are responsible for any special regional srucural and/or seismic anchoring requiremens specified by any oher agencies and/or codes such as he Uniform Building Code (UBC) and/or Inernaional Building Code (IBC). 7

8 When removing he lif from shipping angles, pay close aenion as he poss can slide and can cause injury. Prior o removing he bols make sure he poss are held securely by a fork lif or some oher heavy lifing device. PRTS INVENTORY Be sure o ake a complee invenory of pars prior o beginning insallaion. Descripion Overhead ssembly 1 Fron Lif rm ssembly 2 Rear Lif rm ssembly 2 Off Side Pos wih Carriage ssembly 1 Power Side Pos wih Carriage ssembly 1 Hydraulic Cylinder 2 Pars Box (Packing Lis Enclosed) 1 Pars Bag (Packaged in Par Box) 1 Hydraulic Power Uni 1 Qy Overhead ssembly Pos Exension Weldmens Off Side Pos ssembly Power Side Pos ssembly Hydraulic Power Uni Sacking Pad dapers Telescoping Screw Pad Fron and Rear rm ssemblies 8

9 FLOOR PLN MODEL XPR-10S XPR-10TS XPR-10S-LP Lifing Capaciy 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. Max Capaciy/ Fron xle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. Max Capaciy/ Rear xle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. - Heigh Overall(*): 145" / 3683mm. (*) 145 / 3683mm. (*) 145 / 3683mm. (*) B -Widh Overall -NRROW CONFIGURTION 132" / 3353mm. 132" / 3353mm. 132" / 3353mm. B -Widh Overall -WIDE CONFIGURTION 145" / 3683mm. 145" / 3683mm. 145" / 3683mm. D- Floor o Overhead Swich: 141" / 3581mm. (*) 141" / 3532mm. (*) 141 / 3532mm.(*) F -Reach (Fron rm Min.): 27-1/2" / 698mm. 27-1/2 / 698mm. 28-1/2 / 724mm G -Reach (Fron rm Max.): 51-1/2" / 1308mm. 51-1/2 / 1308mm. 47-1/2" / 1206mm. H- Reach (Rear rm Min.): 34" / 863mm. 27-1/2 / 698mm. 28-1/2" / 698mm. I- Reach (Rear rm Max.): 54-1/2" / 1384mm. 51-1/2" / 1308mm. 47-1/2" / 1206mm. J- Min. Pad Heigh: 4.25" - 6-3/4 / 102mm /4" / 102mm /4 / 102mm. Screw Pad djusmen 2 / 51mm 2 / 51mm 2 / 51mm K- Rise: 69" / 1753mm. 69" / 1753mm. 69" / 1753mm. L -Max Lif Heigh (Pad Only): 73"- 75 /1854mm-1905mm /1854mm-1905mm /1854mm-1905mm M - Max Lif Heigh (3" daper): /1917mm /1917mm /1917mm-1968 Sandard Moor(**) 220VC / 60Hz.1Ph. 220VC / 60Hz.1Ph. 220VC / 60Hz.1Ph. Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds Max Load Per rm: 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. Emission sound pressure a Operaor Posiion < 70 db() * n opional bol-on op exension for columns raises he overhead bar an addiional 24. Mus be ordered from facory a ime of order. ** Special Volages vailable Upon Reques The design, maerial and specificaions are subjec o change wihou noice. 9

10 FLOOR PLN MODEL XPR-10S-168 XPR-10TS-168 XPR-10S-168-LP XPR-10XLS Lifing Capaciy 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. Max Capaciy/ Fron xle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. Max Capaciy/ Rear xle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. - Heigh Overall(*): 169" / 4293mm. 169 / 4293mm. 169 / 4293mm / 3983mm. B -Widh Overall (narrow config) 132" / 3353mm. 132" / 3353mm. 132" / 3353mm. 137" / 3480mm. B -Widh Overall (wide config) 145" / 3683mm. 145" / 3683mm. 145" / 3683mm. 145" / 3684mm. D- Floor o Overhead Swich: 165" / 4191mm. 165 / 4191mm.(*) 165 / 4191mm.(*) / 3881mm.(*) F -Reach (Fron rm Min.): 27-1/2" / 698mm. 27-1/2 / 698mm. 28-1/2 / 724mm / 595mm. G -Reach (Fron rm Max.): 51-1/2" / 1308mm. 51-1/2 / 1308mm. 47-1/2" / 1206mm. 43.7" / 1110mm. H- Reach (Rear rm Min.): 34" / 863mm. 27-1/2" / 698mm. 28-1/2" / 724mm. 40" / 1024mm. I- Reach (Rear rm Max.): 54-1/2" / 1384mm. 51-1/2" / 1308mm. 47-1/2" / 1206mm. 58" / 1474mm. J- Min. Pad Heigh: 4" / 102mm. 4" / 102mm. 4-1/4" / 110mm. 4-1/4" / 110mm. K- Rise: 69" / 1753mm. 69" / 1753mm. 69" / 1753mm. 75" / 1905mm. L -Max Lif Heigh (Pad Only): /1854mm-1905mm /1854mm-1905mm /1854mm-1905mm /1854mm-1905mm M - Max Lif Heigh (6" daper): /1917mm /1917mm /1917mm /1917mm-1968 Sandard Moor(**) 220VC / 60Hz.1Ph. 220VC / 60Hz.1Ph. 220VC / 60Hz.1Ph. 220VC / 60Hz.1Ph. Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds 45 Seconds Max Load Per rm: 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. Emission sound pressure a Operaor Posiion < 70 db() * Opional bol-on exension for columns raises he overhead bar an addiional 24. Mus be ordered from facory a ime of order. ** Special volages available on reques. Design, maerial, and specificaions are subjec o change wihou noice. 10

11 FLOOR PLN X NOTE: Power Uni MUST go only where X is locaed. MODEL XPR-10S XPR-10S-168 XPR-10S-LP XPR-10S-168-LP Lifing Capaciy 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. Max Capaciy/ Fron xle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. Max Capaciy/ Rear xle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. - Heigh Overall: 145" / 3683 mm. (*) 169" / 4293mm. 145" / 3683mm. (*) 169 / 4293mm. B -Widh Overall -NRROW CONFIGURTION 137" / 3480mm. 137" / 3480mm. 137" / 3480mm. 137" / 3480mm. B -Widh Overall -WIDE CONFIGURTION 145" / 3683mm. 145" / 3683mm. 145" / 3683mm. 145" / 3683mm. D- Floor o Overhead Swich: 141" / 3581mm. (*) 165" / 4191mm. 141" / 3581mm. (*) 165" / 4191mm.(*) F -Reach (Fron rm Min.): 23-1/2" / 597mm. 23-1/2" / 597mm. 23-1/2 / 597mm. 23-1/2" / 597mm. G -Reach (Fron rm Max.): 45-1/2" / 1156mm. 45-1/2 / 1156mm. 38-1/2" / 978mm. 38-1/2" / 978mm. H- Reach (Rear rm Min.): 42-1/2" / 1079mm. 42-1/2 / 1079mm. 34-1/2" / 876mm. 34-1/2" / 876mm. I- Reach (Rear rm Max.): 60" / 1524mm. 60" / 1524mm. 54-1/2" / 1384mm. 54-1/2" / 1384mm. J- Min. Pad Heigh: 4" / 102mm. 4" / 102mm. 4" / 102mm. 4" / 102mm. Screw Pad djusmen 2 / 51mm. 2 / 51mm. 2 / 51mm. 2 / 51mm. K- Rise: 69" / 1753mm. 69" / 1753mm. 69" / 1753mm. 69" / 1753mm. L -Max Lif Heigh (Pad Only): / mm / mm / mm / mm. M - Max Lif Heigh (6" daper): /1917mm /1917mm /1917mm /1917mm-1968 Sandard Moor(**) 220VC / 60Hz.1Ph. 220VC / 60Hz.1Ph. 220VC / 60Hz.1Ph. 220VC / 60Hz.1Ph. Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds 45 Seconds Max Load Per rm: 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. Emission sound pressure a Operaor Posiion < 70 db(). * n opional bol-on exension for columnn raises he overhead bar an addiional 24. Mus be ordered from facory a ime of order. ** Special Volages vailable Upon Reques. The design, maerial and specificaions are subjec o change wihou noice. The design, maerial and specificaions are subjec o change wihou noice. 11

12 CLERNCES XPR-10S LIFT HEIGHT CLERNCE NOTE: There mus be a 1 MIN disance from op of lif o neares obsrucion. 12

13 CLERNCES XPR-10S LIFT HEIGHT CLERNCE NOTE: There mus be a 1 MIN. disance from op of lif o neares obsrucion. 13

14 STEP 3 (Pos Preparaion) COMPLETE THE FOLLOWING PRIOR TO RISING THE POSTS NOTE: DETERMINE DESIRED LOCTION ND WIDTH LYOUT BEFORE RISING POSTS. REFER TO LYOUT CHRTS ON PGE Prior o raising poss, slide each carriage upwards o aid in sheave removal and equalizer cable rouing. Fig 3.1 NOTE: SYMMETRICL MODELS BOTH CBLES RE SME LENGTH. SYMMETRIC MODELS HVE TWO DIFFERENT LENGTH CBLES. (SEE FIG. 3.4) Shor cable on lock plae THIS SIDE Fig 3.4 Long cable on lock plae THIS SIDE For symmeric Models Only 4. Roue hreaded end of cable upwards hrough he boom of he carriage. Leave excess cable resing on op of carriage unil furher seps are required. (See Fig 3.5) Slide carriage upwards 2. Remove he cable sheaves locaed a he inside boom of each pos. Remove cable sheaves Fig 3.2 For Wide configuraion, lock cable buon ino second buon posiion ino Lock Plae inside of he carriage. Threaded end of cable roued up hrough carriage owards Overhead ssembly. Fig 3.5 NOTE: Porions of Carriage and Pos cu away for clariy 3. Idenify he correc cable buon on he end of each equalizer cable ha corresponds o your desired lif configuraion. Roue he buon around he boom sheave and secure a he carriage lock plae locaed inside each carriage. For narrow configuraion Fig 3.3 For Narrow configuraion, lock cable buon ino firs buon posiion ino Lock Plae inside of he carriage. Threaded end of cable roued up hrough carriage owards Overhead ssembly. To hreaded cable end For wide configuraion 14 Fig 3.6 NOTE: Porions of Carriage and Pos cu away for clariy NOTE: Second Cable Buon should be ucked away from he lifing cable roue. Second Cable Buon in Fig 3.6 shown for represenaional purposes only.

15 5. Insall he cylinder fiings in cylinder pors. Pay aenion when insalling he fiings o ensure ha each fiing poins owards he side of he pos ha he hose reainer clips are locaed on. (See Fig 3.7) Fig 3.7 NOTE FOR EXTENDED HEIGHT MODELS: FOR XPR-10S-168, XPR-10S-168, XPR-10TS-168, XPR-10S-168-LP, XPR-10S-LP-168 MODELS, FIT EXTENSION WELDMENTS TO POST SSEMBLY IN THIS STEP FOR ESE OF INSTLLTION ND BOLT TOGETHER S SHOWN BELOW WITH M12 HRDWRE. Fig 3.8 Noice ha he hose clips are offse for hydraulic hose rouing Fiing mus be urned owards hose clips for hydraulic hose rouing M12 Hex Nu M12 Spring Lock Washer M12 Hex Head Bol M12 Fla Washer NOTE: Porions of Pos cu away for clariy 6. Roue boh hoses in heir respecive poss PRIOR o raising poss o heir verical posiion. When rouing he hydraulic hoses hrough he pos, make sure o roue hrough he hose clips welded inside each pos. Make sure ha he hoses are clear of any moving pars. I may be necessary o ie hoses clear of obsrucions by using nylon ie sraps or wire. Refer o Sep 10 for furher insrucions. BE SURE TO ROUTE THE HYDRULIC HOSES THROUGH THE HOSE CLIPS WELDED INSIDE ECH POST. 15

16 EQULIZER CBLE ROUTING SHORT CBLE ( Models) LONG CBLE ( Models) THREDED END BUTTON END OFFSIDE POWERSIDE XPR-10S wide configuraion shown. NOTE: XPR -10S models: boh Equalizer Cables are he same lengh. Overhead ssembly sheaves RE NOT saggered. XPR-10S models: have one shor and one long Equalizer Cable. Overhead ssembly sheaves RE saggered. 16

17 HOSE ROUTING 17

18 CHLK LINE Fig 4.1 OUTSIDE BSEPLTE OUTSIDE BSEPLTE FOR XPR-10S CONFIGURTIONS USE BSE PLTE EDGES TO LIGN POSTS. CHLK LINE OUTSIDE BSEPLTE OUTSIDE BSEPLTE FOR XPR-10S CONFIGURTIONS USE NOTCHES TO LIGN POSTS. STEP 4 (Sie Layou) 1. Deermine which side of he lif will be he approach side. 2. Now deermine where he power uni will be locaed. The POWER SIDE column has he power uni mouning bracke aached o he side. 3. Use he char on page 12 o deermine which lif widh layou you would like o use. lso, you can see image above for reference. 4. Once a locaion is deermined, use a carpener s chalk line o layou an alignmen line for he pos locaions. Keep all dimensions square wihin 1/8 (3mm) or malfuncion of he lif can occur. (See Fig 4.1) 5. fer he pos locaions are properly marked, use chalk or crayon o make an ouline of he poss on he floor a each pos locaion using he pos base plaes as a emplae. 6. CHECK LL DIMENSIONS TWICE and make sure ha he layou is perfecly square. 18 STEP 5 (Insalling he POWER SIDE pos) NOTE: BENDPK LIFTS RE SUPPLIED WITH INSTLLTION INSTRUCTIONS ND CONCRETE FSTENERS MEETING THE CRITERI S PRESCRIBED BY THE MERICN NTIONL STNDRD "UTOMOTIVE LIFTS - SFETY REQUIREMENTS FOR CONSTRUCTION, TESTING, ND VLIDTION" NSI/LI LCTV LIFT BUYERS RE RESPONSIBLE FOR NY SPECIL REGIONL STRUCTURL ND/OR SEISMIC NCHORING REQUIREMENTS SPECIFIED BY NY OTHER GENCIES ND/OR CODES SUCH S THE UNIFORM BUILDING CODE (UBC) ND/OR INTERNTIONL BUILDING CODE (IBC). 1. Before proceeding, double check measuremens and make cerain ha he base plae of each pos is aligned wih he chalk line.

19 2. Using he baseplae on he POWER SIDE pos as a guide, drill each anchor hole in he concree approximaely 4 deep for 10K models using a roary hammer drill and 3/4 concree drill-bi. To ensure full holding power, do no ream he hole or allow he drill o wobble. (See Fig. 5.1) NOTE: TO ESE INSTLLTION OF THE OVERHED SSEMBLY, IT HELPS TO KEEP THE NCHOR BOLTS LOOSE ON ONE OF THE POSTS UNTIL THE OVERHED SSEMBLY IS MOUNTED. Fig 5.4 Fig fer drilling, remove dus horoughly from each hole making cerain ha he poss remain aligned wih he chalk line. 4. ssemble he washers and nus on he anchors hen ap ino each hole wih a hammer unil he washer ress agains he base plae. If shimming is required, be sure ha enough hreads are lef exposed. (See Fig. 5.2) Fig Wih he foo guards, shims and anchor bols in place, ighen by securing he nu o he base hen urning 3-5 full urns clockwise. DO NOT use an impac wrench for his procedure. (See Fig. 5.5) TIGHTEN NUT 3-5 TURNS. DO NOT USE IMPCT WRENCH. TP NCHOR BOLTS INTO ECH HOLE WITH HMMER UNTIL THE WSHER RESTS GINST THE BSEPLTE. 5. If shimming is required, inser he shims as necessary under he base plae so ha when he anchor bols are ighened, he poss will be plumb. (See Fig. 5.3) Fig 5.5 STEP 6 (Insalling he OFF SIDE pos) 1. Posiion he OFF SIDE pos a he designaed chalk locaions and secure pos o he floor following he same procedures as oulined in STEP 5: Paragraphs 1-6. NOTE: TO ESE THE INSTLLTION OF THE OVERHED SSEMBLY, IT HELPS TO KEEP THE NCHOR BOLTS LOOSE ON ONE OF THE POSTS UNTIL THE OVER- HED SSEMBLY IS MOUNTED. STEP 7 (Mouning he Overhead ssembly) 1. Remove all of he equalizer cable sheaves in preparaion for he insallaion of he Overhead ssembly. Fig If insalling he opional foo guards, place foo guards on lef and righ side as shown. (See Fig 5.4) NOTE: IN ORDER TO ROUTE THE EQULIZER CBLES THE SHEVES MUST BE REMOVED. 19

20 Narrow Configuraion Fig 7.1 Wide Configuraion STEP 8 (Mouning he Hydraulic Power Uni) 1. ach he power uni o he POWER SIDE pos. Insall he vibraion dampener beween he power uni and he power uni mouning plae on he Power Side pos, using four M8 hex head bols and nus supplied. (See Fig 8.1) Vibraion Dampener Fig djus he Overhead ssembly widh o mach eiher he Narrow or Wide configuraion, and loosely ighen bols. (See Fig 7.1) 3. Using a lifing device, raise he Overhead ssembly ino posiion on op of he poss. Bol Overhead ssembly o he poss using he provided M10 hex head bols, nus and washers. Overhead ssembly Microswich Bracke Off Side Pos Posiion Overhead ssembly wih microswich bracke adjacen o Power Side pos. Power Side Pos M8 x1.25 x 35mm hex head bols, M8 fla washers and M8 Nylock nus (Qy 4 ea.) 2. Fill he reservoir wih 10 WT. HYDRULIC OR PPROVED TF FLUIDS SUCH S DEXRON III, DEXRON VI, MERCON V, OR MERCON LV (anoher opion ISO-32 grade) approximaely four gallons. Make sure he funnel used o fill he Power Uni is clean. Do no connec power uni hydraulic hose assembly a his ime. 3. The sandard power uni for your lif is 220 vol, 60HZ, single phase. ll wiring mus be performed by a cerified elecrician only. SEE WIRING INSTRUCTIONS FFIXED TO MOTOR FOR PROPER WIRING INFORMTION. STEP 9 (Insalling he Safeies and Safey Cable) Fig YOU MUST POSITION THE SWITCH ENCLOSURE DJCENT TO POWER SIDE POST. (See Fig. 7.2) 5. Tighen he Overhead ssembly bols. IF THE NCHOR BOLTS WERE LOOSENED TO ID ON THE INSTLLTION OF THE TOP TROUGH, TIGHTEN NCHOR BOLTS S INDICTED IN STEP 5 ITEMS 4-7. DO NOT PERFORM NY MINTENNCE OR INSTLLTION OF NY COMPONENTS WITHOUT FIRST ENSURING THT ELECTRICL POWER HS BEEN DISCONNECTED T THE SOURCE OR PNEL ND CNNOT BE RE-ENERGIZED UNTIL LL MINTENNCE ND/OR INSTLLTION PROCEDURES RE COMPLETED. 20

21 DO NOT RUN POWER UNIT WITHOUT OIL. DMGE TO POWER UNIT PUMP CN OCCUR. THE POWER UNIT MUST BE KEPT DRY. DMGE TO POWER UNIT CUSED BY WTER OR OTHER LIQUIDS SUCH S DETERGENTS, CID ETC., IS NOT COVERED UNDER WRRNTY. OPERTE LIFT ONLY BETWEEN TEMPERTURES OF F. NY IMPROPER ELECTRICL INSTLLTION MY DMGE POWER UNIT MOTOR ND RESULTING DMGE WILL NOT BE COVERED UNDER WRRNTY. MOTOR CN NOT RUN ON 50HZ WITHOUT PHYSICL CHNGE IN MOTOR. USE SEPRTE CIRCUIT BREKER FOR ECH POWER UNIT. PROTECT ECH CIRCUIT WITH TIME DELY FUSE OR CIRCUIT BREKER. FOR VOLT, SINGLE PHSE, USE 25 MP FUSE. FOR VOLT, THREE PHSE, USE 20 MP FUSE. FOR VOLT, THREE PHSE, USE 15 MP FUSE. 1. Insall safey weldmens ono each respecive pos. (See Figs ) 2. From he Off Side pos inser he non-looped end of he safey cable hrough he hole locaed o he righ of he Off Side safey weldmen. (See Fig 9.3) Torsion Spring Safey Cable Torsion Springs Safey Clevis Pin Hairpin Coer Power Side Safey Weldmen Safey Clevis Pin Fig Roue he cable under he sheave and roue i owards he Overhead ssembly. (See Fig 9.4) 4. Roue he cable hrough he Overhead ssembly s safey sheave(s) and across he lif. (See Figs ) Hairpin Coer Off Side Safey Weldmen Safey Cable Fig Roue he cable he same way on he Power Side going back down he pos. 6. Roue he cable over he op pin on he safey handle. Inser he cable end hrough he hole on he hreaded pin. (See Fig 9.7) 7. Pull he slack ou he safey cable and keep ension on he cable as nus are being ighened. Tighen jam nus on eiher side of he cable keeping he cable cenered o he hole o secure i ino place. (See Fig 9.7) 21

22 XPR-10S Models NOTE: Top plae cu away for clariy Safey Cable ENSURE THT BOTH THE POWER SIDE & OFF SIDE SFETIES ENGGE PROPERLY PRIOR TO LIFT OPERTION. Fig 9.3 Inser non-looped end of safey cable hrough hole in pos Fig 9.5 XPR-10S Models NOTE: Top plae cu away for clariy Safey Cable Slip looped end over boom pin Fig 9.6 Roue safey cable under Off Side safey sheave and up owards Overhead ssembly Roue safey cable he hole in he hreaded pin Roue safey cable over he op pin of he Power Side Safey Weldmen NOTE: Pos cu away for clariy Fig 9.4 NOTE: MKE SURE TO KEEP THE SFETY CBLE CENTERED WHEN TIGHTENING JM NUTS ON SFETY. 22 Tighen jam nus ensuring safey cable is cenered in hole Fig 9.7

23 STEP 10 (Insalling Hydraulic Lines) FOR WIDE CONFIGURTION, 13 EXTENSION FOR SYMMETRIC MODELS OR N 8 EXTENSION FOR SYMMETRIC, MUST BE INSTLLED TO THE CROSSOVER HOSE. JIC TO JIC STRIGHT FITTING HS BEEN PROVIDED TO CONNECT THE CROSSOVER HOSE TO THE EXTENSION HOSE IN THE PRTS BOX. (See Fig ) 1. Insall he bulkhead ee fiing ino he Power Side pos. The hrough hole is locaed approximaely 90 inches from he floor on he back wall of he Power Side pos. Crossover Hose Exension Hose Fiing Exension Hose Bulkhead Fiing Crossover Hose Bulkhead Fiing Power Side Hose 3. Roue he Off Side cylinder hose (Crossover Hose) up hrough he pos and across he Overhead ssembly, down he pos and connec i o he bulkhead ee fiing. (See Fig 10.1 and Fig 10.2) WHEN THE CBLE DJUSTING NUTS BOTTOM OUT ON THE THREDED END OF THE CBLE CONNECTOR ND THERE IS STILL SLCK IN THE CBLES, THE CBLES HVE STRETCHED BEYOND THE SFE USEFUL LENGTH ND NEED TO BE REPLCED WITH FCTORY PPROVED CBLE SSEMBLIES. DO NOT PLCE WSHERS, SPCERS OR OTHER DEVICES TO SHORTEN THE EFFECTIVE CBLE LENGTH S DMGE TO THE LIFT OR INJURY TO PERSONS MY OCCUR. STEP 11 (Rouing he Equalizer Cables) Refer o illusraions on Page 15. Fig 11.1 Fig 10.1 Fig 10.1 B 2. Connec he Power Side cylinder hose o he ee fiing. Be sure o roue he hose hrough he reainer clips inside he poss. WHEN ROUTING THE HYDRULIC HOSE THROUGH THE POSTS, MKE SURE TO ROUTE THROUGH THE HOSE CLIPS WELDED INSIDE ECH POST. MKE SURE THT THE HOSE IS CLER OF NY MOVING PRTS. IT MY BE NECESSRY TO TIE THE HOSE CLER BY USING NYLON TIE STRPS OR WIRE. MKE SURE THT THE SFETY LOCKS ON ECH POST RE FULLY ENGGED BEFORE TTEMPTING TO ROUTE EQULIZER CBLES ND/OR HOSES. CRRIGES MUST BE EQUL HEIGHT FROM THE FLOOR BEFORE PROCEEDING. Roue Crossover Hose hrough hose clips Fig Raise and lock each Carriage approximaely 28 above he ground. (See Fig. 11.1) 2. Wih he Carriages locked a 28 off he floor, roue he Equalizer Cables up o he Top Trough. 3. Roue he cables hrough he sheave brackes and reinsall he sheaves. (See Fig. 11.2) Noe: The sheaves should have been removed in Sep 6. Microswich wire clips Inser he hreaded end of he cable hrough he hole on op of he carriage. Place M18 washer and M18 Nylock nu on hreaded cable end. Tighen cable nus

24 unil au, checking ha boh cables have equal ension. (See Fig 11.3) Equalizer Cables Sheave Brackes XPR-10S Shor Cable Here STEP 12 (Insalling Overhead Microswich) MICROSWITCH WIRE MUST BE RUN THROUGH CLIPS IN POST ND OVERHED SSEMBLY. FILURE TO DO SO CN CUSE DMGE TO LIFT OR TO VEHICLES. 1. Insall he overhead Microswich as shown below. Be sure o keep wire clear of moving pars. (See Fig.12.1) Fig Sheaves Threaded Cable End Microswich Box Microswich Threaded cable end comes down from Overhead ssembly and ino hole on op of he carriage plae. Fig Cover Fig Nylock Nu Noe: Second Microswich for 3 phase wired unis ONLY. 3 phase Microswich Ki can be found in he Power Uni shipping box. LL WIRING MUST BE PERFORMED BY LICENSED ELECTRICIN. 2. Roue Microswich wire hough he hole in Power Side pos wih a rubber gromme. Loosely posiion Power Side safey cover and run oher end of Microswich wire hrough hole wih gromme in Power Side safey cover. (See Fig. 12.2) Fig DO NOT PERFORM NY MINTENNCE OR INSTLLTION OF NY COMPONENTS WITHOUT FIRST ENSURING THT ELECTRICL POWER HS BEEN DISCONNECTED T THE SOURCE OR T POWER PNEL ND CNNOT BE RE-ENERGIZED UNTIL LL MINTENNCE ND/OR INSTLLTION PROCEDURES RE COMPLETED. Roue Microswich wire hough holes wih grommes Power Side safey cover 24

25 3. Roue wire up hrough pos and across Overhead ssembly hrough hole in Overhead ssembly ino he Microswich box. (See Fig. 12.3) Microswich Wire Clips Microswich Wire 2. Insall he 90 fiing w/ O-ring ino he power por of he power uni. Use Teflon ape on he pipe fiings ONLY. Connec power uni hose assembly o he 90 w/o-ring fiing on he power uni. (See Fig. 13.2) Power uni hose assembly Power uni 90 fiing wih O-ring Fig STEP 13 (Insalling Power Uni Hose ssembly and Power Side Safey Cover) POWER UNIT HYDRULIC HOSE MUST BE ROUTED THROUGH THE HOSE CLIPS IN POWER SIDE SFETY COVER. FILURE TO DO SO CN RESULT IN PERSONL INJURY OR DMGE TO THE LIFT. 1. Wih Power Side safey cover loosely posiioned, roue power uni hydraulic hose hrough clips in Power Side safey cover. (See Fig. 13.1) Roue power uni hydraulic hose hrough clips in Power Side safey cover Power Side safey cover Fig Connec oher end of power uni hydraulic hose assembly o he bulkhead fiing. (See Fig. 13.3) Power Side Pos Power Hose Crossover Hose Bulkhead fiing Power Side Hose Fig fer safeies have been adjused and checked for proper operaion, insall and ighen Power Side safey cover and Off Side safey cover mouning bols. (See Fig and 13.5) Power uni hose assembly Screw Microswich Wire Power Side Safey Cover Fig Screw Fig

26 Screw THE RM RESTRINT GERS MUST BE POSITIONED PROPERLY. CONFIRMTION OF PROPER GER ENGGEMENT MUST BE MDE PRIOR TO THE OPERTION OF THE LIFT. PERIODIC INSPECTION IS REQUIRED. FILURE TO INSPECT THE RM RESTRINT GERS ON LL FOUR RMS PROPERLY CN RESULT IN DMGE TO THE VEHICLE OR INJURY ND/OR DETH. STEP 14 (Insalling he Lif rms) Fig Place he appropriae lif arm assembly in he lif heads. (See Fig ) 2. Insall he lif head pins ino he lif head and hrough he holes in he arm assembly. (See Fig. 14.1) Lif Head Pin Lif Head Pin Lif Head Fig Fig NOTE: rm gears rings have Lef and Righ orienaions Snap Ring Snap Ring Fig Insall he snap ring ino he groove in he lif head pin on under side of he lif head. (See Fig. 14.2) Lif Head Pin Lif Head Pin LEFT RIGHT NOTE: LEFT ND RIGHT RE DETERMINED WHEN FCING THE INSIDE/OPEN SIDE OF THE LIFT POST. 5. Place each Gear Ring agains he Lif Head Pin and align he holes in he Gear Ring wih he hreaded holes in he rm Ears. Ensure ha he eeh on he Gear Ring mesh smoohly wih he eeh on he gears of he Lif Head. (See Fig. 14.5) Snap Ring Fig Each arm resrain gear can be oriened in a Lef or Righ configuraion on he arms. Each arm and arm resrain gear mus be posiioned in he proper locaion in he lif head. (See Fig ) Verify he operaion of he arm resrains by pulling up on he key ring of he arm resrain pin. Pivo he arms back and forh and es he operaion of he arm resrain pin in various posiions. (See Fig. 14.6) 7. Ensure ha he arms do no move when a force of approximaely 100 pounds or less is applied laerally o he fully exended arms.

27 Lif Head Pin rm Resrain Gear Ring Fig rm Ear hreaded holes Fig NOTE: ECH RM RESTRINT SSEMBLY MUST BE INSPECTED BEFORE ECH ND EVERY TIME THE LIFT IS OPERTED. DO NOT OPERTE THE LIFT IF NY OF THE FOUR RM RESTRINT SYSTEMS RE NOT FUNCTIONING PROPERLY. REPLCE NY BROKEN COMPONENTS OR COMPONENTS WITH BROKEN TEETH ONLY WITH UTHORIZED OR PPROVED REPLCEMENT PRTS. Fig XPR-10S/TS: Triple Telescoping rm ssembly XPR-10S-LP: Medium rm ssembly pproach XPR-10S/LP: Medium rm ssembly XPR-10TS: Triple Telescoping rm ssembly Fig XPR-10S: Triple Telescoping rm ssembly XPR-10S-LP: Shor rm ssembly pproach XPR-10S/LP: Long rm ssembly 27

28 28

29 YOU MUST RE-INSTLL TOP CRRIGE-STOP BOLT (SHOWN BELOW). TIGHTEN CRRIGE-STOP BOLT TO 2-3 FT.-LBS. OF TORQUE UPON FINL INSTLLTION INSPECTION. THESE INSTRUCTIONS MUST BE FOLLOWED TO ENSURE PROPER INSTLLTION ND OPERTION OF YOUR LIFT. FILURE TO COMPLY WITH THESE INSTRUCTIONS CN RESULT IN SERIOUS BODILY INJURY ND/OR DETH ND/OR VOID PRODUCT WRRNTY. MNUFCTURER WILL SSUME NO LIBILITY FOR LOSS OR DMGE OF NY KIND, EXPRESSED OR IMPLIED RESULTING FROM IMPROPER INSTLLTION OR USE OF THIS PRODUCT. 29

30 DO NOT PERFORM NY MINTENNCE OR INSTLLTION OF NY COMPONENTS WITHOUT FIRST ENSURING THT ELECTRICL POWER HS BEEN DISCONNECTED T THE SOURCE OR PNEL ND CNNOT BE RE-ENERGIZED UNTIL LL MINTENNCE ND/OR INSTLLTION PROCEDURES RE COMPLETED. IMPORTNT POWER-UNIT INSTLLTION NOTES DO NOT run power uni wihou oil. Damage o he pump can occur. The power uni mus be kep dry. Damage o power uni caused by waer or oher liquids such as deergens, acid ec., is no covered under warrany. Improper elecrical connecion can damage he moor and will no be covered under warrany. Moor canno run on 50HZ wihou a physical change in he moor. Use a separae breaker for each power uni. Proec each circui wih ime delay fuse or circui breaker. For vol, single phase, use a 25 amp fuse. For vol, hree phase, use a 20 amp fuse. For vol, hree phase, use a 15 amp fuse. Insallaion and adjusmen. DO NOT aemp o raise vehicle unil a horough operaion check has been compleed. LL WIRING MUST BE PERFORMED BY CERTIFIED ELECTRICIN ONLY Single Phase Three Phase SEE WIRING INSTRUCTIONS FFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS. 30

31 31

32 STEP 15 (Power Uni Connecion) 1. Have a cerified elecrician run he power supply o moor. Refer o he daa plae found on he moor for proper power supply and wire size. RISK OF EXPLOSION This equipmen has inernal arcing or pars ha may spark and should no be exposed o flammable vapors. Moor should no be locaed in a recessed area or below floor level. NEVER expose moor o rain or oher damp environmens. DMGE TO MOTOR CUSED BY WTER IS NOT COVERED UNDER WRRNTY. NOTE CUTION NEVER OPERTE THE MOTOR ON LINE VOLTGE LESS THN 208V. MOTOR DMGE MY OCCUR WHICH IS NOT COVERED UNDER WRRNTY. HVE CERTIFIED ELECTRICIN RUN PPROPRITE POWER SUPPLY TO MOTOR. SIZE WIRE FOR 25 MP CIRCUIT. SEE MOTOR OPERTING DT TBLE. USE SEPRTE CIRCUIT FOR ECH POWER UNIT. PROTECT ECH CIRCUIT WITH TIME DELY FUSE OR CIRCUIT BREKER. FOR SINGLE PHSE V, USE 25 MP FUSE. THREE PHSE V, USE 25 MP FUSE. FOR THREE PHSE 400V ND BOVE, USE 15 MP FUSE. LL WIRING MUST COMPLY WITH NECK ND LL LOCL ELECTRICL CODES. Fig 15.1 STEP 16 (Lif Sar Up / Final djusmens) DURING THE STRT-UP PROCEDURE, OBSERVE LL OPERTING COMPONENTS ND CHECK FOR PROPER INSTLLTION ND DJUSTMENT. DO NOT TTEMPT TO RISE VEHICLE UNTIL THOROUGH OPERTIONL CHECK HS BEEN COMPLETED. 1. Make sure he power uni reservoir is full wih four (4) gallons of 10-WT hydraulic oil, Dexron-III, Dexron VI, Mercon V, Mercon LV or ISO 32 grade ransmission fluid. 2. pply ligh axle grease o he inside of he poss where he slide blocks glide. 3. Tes he power uni by pressing he push-buon swich. If he moor sounds like i is operaing properly, raise he lif and check all hose connecions for leaks. If he moor ges ho or sounds peculiar, sop and check all elecrical connecions. 4. Before proceeding, double-check o make sure all cables are properly posiioned wihin he grooves of LL sheaves. Make sure all cable sheave reaining pins and/or clips are secure. 5. Check o make sure ha all safey locks are cleared and free. 6. Coninue o press he buon o raise lif unil he cables ge au and he lif sars o move. 7. KEEP HNDS ND FEET CLER. Remove hands and fee from any moving pars. Keep fee clear of lif when lowering. void pinch poins. 8. Check all MIN SFETY LOCKS o make sure hey move freely and spring back o he lock posiion when released. Lubricae all SFETY PIVOT poins wih ligh spray oil. 9. Cycle he lif up and down a few imes o ensure ha he safey locks are engaging uniformly and ha he safey release mechanisms are funcioning. Re-adjus if necessary. 32

33 POST-INSTLLTION CHECK-OFF Columns properly shimmed and sable. nchor Bols ighened. Pivo / Sheave Pins properly aached. Elecric power supply confirmed. Cables adjused properly. Safey Locks funcioning properly. Check for hydraulic leaks. Oil level. Lubricaion of criical componens. Check for overhead obsrucions. ll Screws, Bols, and Pins securely fasened. Surrounding area clean. Operaion, Mainenance and Safey Manuals on sie. Perform an Operaional Tes wih a ypical vehicle. STEP 17 (Lubricaion) 1. fer insallaion and sar-up have been compleed, lubricae lif componens as described below. (See Fig. 17.1) NOTE: THERE WILL BE INITIL STRETCHING OF THE CBLES ND/OR WITH INCRESED LODS. DJUST THE CBLES S OUTLINED BOVE WEEK FTER FIRST USE, THEN EVERY THREE TO SIX MONTHS THEREFTER DEPENDING ON USGE ND/OR TO COMPENSTE FOR STRETCH. STEP 18 (Bleeding he Cylinders) THE LIFT WILL MOVE DOWN WHEN BLEEDING MKE SURE LL EQUIPMENT, PERSONNEL, HNDS ND FEET RE CLER FROM THE RE. 1. fer elecrical power is conneced and oil reservoir is full, press buon o raise lif. 2. Coninue raising unil lif cylinders exend o full heigh. DON T coninue pressing buon afer lif reaches full heigh. Damage o he moor can occur if coninued. 3. Lower he lif only HLF WY by pressing he SFETY RELESE handle inward hen pressing he DOWN lever on he power uni. 4. Wih he lif a half heigh, slowly loosen he BLEED SCREWS locaed a he op of each cylinder o bleed rapped air. DO NOT compleely remove bleed screws. Re-ighen afer rapped air has escaped. (See Fig. 18.1) Fig Cylinder Bleed Screw DO NOT compleely remove Bleed Screw. One full urn should purge rapped air. Fig Lower he lif compleely by pressing he SFETY RELESE handle inward hen pressing he DOWN lever on power uni. Wai five minues and repea bleeding process one addiional ime.

34 OPTIONL EQUIPMENT INSTLLTION 34

35 OPTIONL ND STNDRD CCESSORIES Opional Equipmen available hrough your uhorized BendPak Dealer. Telescoping Screw Pad Frame Cradle Pad 35

36 If he lif was provided wih Lif rm Foo Guards, insall he shorer Foo Guard on he shorer rm ssembly and he longer Foo Guard on he longer rm ssembly. To insall, firmly squeeze he ends of he Foo Guard inwards and inser he ends underneah he ben ends of he arm suppor. Release o allow he Foo Guard o spring ino place. Check o be sure ha Foo Guard is firmly in place. Repea his sep for each rm ssembly Foo Guard. rm Suppor 36

37 STEP 19 (Operaion Insrucions) OWNER/EMPLOYER RESPONSIBILITIES The Owner/Employer: Shall ensure ha lif operaors are qualified and ha hey are rained in he safe use and operaion of he lif using he manufacurer s operaing insrucions; LI/SM01-1, LI Lifing i Righ safey manual; LI/ST-90 LI Safey Tips card; NSI/LI LOIM-2000, merican Naional Sandard for uomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance; LI/WL Series, LI Uniform Warning Label Decals/Placards; and in he case of frame engaging lifs, LI/LP-GUIDE, Vehicle Lifing Poins/Quick Reference Guide for Frame Engaging Lifs. Shall display he lif manufacurer s operaing insrucions; LI/SM 93-1, LI Lifing I Righ safey manual; LI/ST-90 LI Safey Tips card; NSI/LI L- OIM-2000, merican Naional Sandard for uomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance; and in he case of frame engaging lifs, LI/ LP-GUIDE, Vehicle Lifing Poins/Quick Reference Guide for Frame Engaging Lifs; in a conspicuous locaion in he lif area convenien o he operaor. Shall provide necessary lockou/agou means for energy sources per NSI Z (R1993), Safey Requiremens for he Lockou/Tagou of Energy Sources, before beginning any lif repairs. Shall no modify he lif in any manner wihou he prior wrien consen of he manufacurer. Shall esablish procedures o periodically inspec he lif in accordance wih he lif manufacurer s insrucions or NSI/LI LOIM-2000, merican Naional Sandard for uomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance; and The Employer shall ensure ha lif inspecors are qualified and ha hey are adequaely rained in he inspecion of he lif. Shall esablish procedures o periodically mainain he lif in accordance wih he lif manufacurer s insrucions or NSI/LI LOIM-2000, merican Naional Sandard for uomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance; and The Employer shall ensure ha lif mainenance personnel are qualified and ha hey are adequaely rained in he mainenance of he lif. Shall mainain he periodic inspecion and mainenance records recommended by he manufacurer or NSI/LI LOIM-2000, merican Naional Sandard for uomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance. LIFT OPERTION SFETY DILY inspec your lif. Never operae if i malfuncions or if i has broken or damaged pars. Use only qualified lif service personnel and genuine BendPak pars o make repairs. THOROUGHLY rain all employees in use and care of lif, using manufacurer s insrucions and Lifing I Righ and Safey Tips supplied wih he lif. LWYS keep area around lif free of ools, debris, grease and oil. NEVER overload lif. Capaciy of lif is shown on nameplae affixed o he lif. DO NOT sand in fron of he vehicle while i is being posiioned in lif bay. NEVER allow unauhorized or unrained persons o posiion vehicle or operae lif. PROHIBIT unauhorized persons from being in shop area while lif is in use. DO NOT hi or run over lif arms or adapers. This could damage lif or vehicle. Before driving vehicle ino lif bay, posiion arms and adapers o provide unobsruced enrance ono lif. DO NOT permi anyone on lif or inside vehicle when i is eiher being raised or lowered. 37

38 LIFT OPERTION SFETY (CONT D) LWYS load vehicle on lif carefully. Posiion he lif adapers o conac a he vehicle manufacurer s recommended lif poins. Raise lif unil adapers conac vehicle. Check adapers for secure conac wih vehicle. Raise lif o desired working heigh. (See Fig.19.1) WHEN LOWERING THE LIFT PY CREFUL TTENTION THT LL PERSONNEL ND OBJECTS RE KEPT CLER. LWYS KEEP VISUL LINE OF SITE ON THE LIFT T LL TIMES. LWYS MKE SURE THT LL LOCKS RE DISENGGED. IF ONE OF THE LOCKS INDVERTENTLY LOCKS UPON DESCENT THE VEHICLE MY DISMOUNT CUSING PERSONL INJURY OR DETH. LWYS REMOVE ool rays, sands, ec. before lowering lif. DO NOT block open or override self-closing lif conrols; hey are designed o reurn o he Off or Neural posiion when released. DO NOT remove or disable arm resrains. Fig LWYS remain clear of lif when raising or lowering vehicles. LWYS use safey sands when removing or insalling heavy componens. LWYS RELESE safey locks before aemping o lower lif. LWYS POSITION he lif arms and adapers o provide an unobsruced exi before removing vehicle from lif area. TO RISE THE LIFT 1. Before Loading: Lif mus be fully lowered and service bay clear of all personnel before he vehicle is brough ono lif wih he swing arms se o he full drive-hru posiion. DO NOT go under raised vehicle if safey locks are no engaged. VISULLY CONFIRM THT LL PRIMRY SFETY LOCKS RE ENGGED BEFORE ENTERING WORK RE. SUSPENSION COMPONENTS USED ON THIS LIFT RE INTENDED TO RISE ND LOWER LIFT ONLY ND RE NOT MENT TO BE LOD HOLDING DEVICES. REMIN CLER OF ELEVTED LIFT UNLESS VISUL CONFIRMTION IS MDE THT LL PRIMRY SFETY LOCKS RE FULLY ENGGED ND THE LIFT IS LOWERED ONTO THE SFETY LOCKS, REFER TO INSTLLTION/ OPERTION MNUL FOR PROPER SFETY LOCK PROCEDURES ND/OR FURTHER INSTRUCTION. NEVER LEVE LIFT IN ELEVTED CONDITION unless all Safey Locks are engaged. VOID excessive rocking of vehicle while on lif. TO VOID PERSONL INJURY ND/OR PROPERTY DMGE, PERMIT ONLY TRINED PERSONNEL TO OPERTE LIFT. FTER REVIEWING THESE INSTRUCTIONS, PRCTICE USING LIFT CONTROLS BY RUNNING THE LIFT THROUGH FEW UNLODED CYCLES BEFORE LODING VEHICLE ON LIFT. LWYS LIFT THE VEHICLE USING LL FOUR DPTERS. NEVER RISE JUST ONE END, ONE CORNER, OR ONE SIDE OF VEHICLE. 2. Loading: Swing arms under vehicle and posiion adapers a vehicle manufacurer s recommended lif poins. Use heigh exenders or opional frame-cradle adapers when necessary o ensure good conac. (See Fig ) 3. Some vehicles may have he manufacurer's Service Garage Lif Poin locaions idenified by riangle shape marks on he undercarriage (reference NSI/SE J ). lso, here may be a label locaed on he righ fron door jamb area showing specific vehicle lif poins. LWYS CLER RE if vehicle is in danger of falling. 38

39 Fig LIFT OPERTION SFETY (CONT D) TYPICL LIFTING POINTS Fig MNY SPECILTY OR MODIFIED VEHICLES CNNOT BE RISED ON TWO-POST FRME ENGGING LIFT. CONTCT VEHICLE MNUFCTURER FOR RISING OR JCKING DETILS. 5. If he specific vehicle lif poins are no idenified, refer NOTE: LLOW (2) SECONDS BETWEEN MOTOR STRTS. FILURE TO COMPLY MY CUSE MOTOR BURNOUT. o he VEHICLE CENTER OF BLNCE insrucions found on our websie a: 4. Posiion vehicle for proper weigh disribuion arms under vehicle o allow adapers o conac a he manufacurer s recommended pick up poins. 39

40 6. Push he RISE buon or roae he conrol swich on he power uni. LIFT OPERTION SFETY (CONT D) 7. Sop before making conac wih vehicle. Check arm resrain pins for engagemen. If required, slighly move arm o allow resrain gear and pawl o mesh. DO NOT hammer arm resrain pin down as his will damage he resrain gear eeh. VISULLY CONFIRM THT LL PRIMRY SFETY LOCKS RE ENGGED BEFORE ENTERING WORK RE. SUSPENSION COMPONENTS USED ON THIS LIFT RE INTENDED TO RISE ND LOWER LIFT ONLY ND RE NOT MENT TO BE LOD HOLDING DEVICES. REMIN CLER OF ELEVTED LIFT UNLESS VISUL CONFIRMTION IS MDE THT LL PRIMRY SFETY LOCKS RE FULLY ENGGED ND THE LIFT IS LOWERED ONTO THE SFETY LOCKS, REFER TO INSTLLTION /OPERTION MNUL FOR PROPER SFETY 8. Raise vehicle unil ires clear he floor. 9. Sop and check adapers for secure conac a vehicle manufacurer s recommended lif poins. 10. Coninue o raise o desired heigh only if vehicle is secure on lif. 11. DO NOT go near or under a raised vehicle if all four adapers are no in secure conac wih vehicle a vehicle manufacurer s recommended lif poins. 12. Repea enire loading and raising procedures if required. 13. Lower lif ono safey locks. WHEN LOWERING THE LIFT PY CREFUL TTENTION THT LL PERSONNEL ND OBJECTS RE KEPT CLER. LWYS KEEP VISUL LINE OF SITE ON THE LIFT T LL TIMES. LWYS MKE SURE THT LL LOCKS RE DISENGGED. IF ONE OF THE LOCKS INDVERTENTLY LOCKS ON DESCENT THE LIFT ND/OR VEHICLE MY DISRUPT CUSING PERSONL INJURY OR DETH. dapers are in secure conac wih frame a vehicle manufacurers recommended lif poins. Vehicle is sable on lif and he cener of graviy is NOT off balance. The overhead swich bar will conac he highes poin on he vehicle. WHILE USING LIFT void excessive rocking of vehicle while on lif. lways use safey sands as needed or when removing or insalling heavy componens. TO LOWER THE LIFT 1. Remove all ools or oher objecs from he lif area. 2. Raise lif off safey locks. 3. Push safey lock release handle fully and hold. 4. Push LOWERING valve handle o lower. Noe: Boh SFETY LOCK release and LOWERING valve handles mus be held down simulaneously o lower lif. Do no override self-closing lif conrols. 5. Remain clear of lif when lowering vehicle. Observe pinch poin warning decals. DO NOT ener work area or go under vehicle if safey locks are no engaged. CLER RE if vehicle is in danger of falling. DO NOT posiion yourself beween a wall and he lif. If he vehicle falls in ha direcion, you may be severely injured or killed. Before aemping o lif pickup rucks or oher ruck frame vehicles, be sure ha: Vehicle frame is srong enough o suppor is weigh and has no been weakened by modificaion or corrosion. Vehicle individual axle weigh does no exceed one-half lif capaciy. 40 IF YOU RE NOT COMPLETELY FMILIR WITH UTOMOTIVE LIFT MINTENNCE PROCEDURES; STOP ND CONTCT THE MNUFCTURER FOR INSTRUCTIONS. TO VOID PERSONL INJURY, PERMIT ONLY QULIFIED PERSONNEL TO PERFORM MINTENNCE ON THIS EQUIPMENT. 6. Remove adapers from under vehicle and swing arms o full drive-hru posiion before moving vehicle. 7. If lif is no operaing properly, DO NOT use unil adjusmen or repairs are made by qualified lif service personnel.

41 MINTENNCE INSTRUCTIONS lways keep bols igh. Check periodically. LIFT OPERTION SFETY (CONT D) Weekly: Lubricae all sheave and rollers wih general purpose oil. lways keep lif componens clean. lways if oil leakage is observed, call local service represenaive. lways call local service represenaive if elecrical problems develop. lways replace LL FULTY PRTS before lif is pu back ino operaion. Daily: Make a visual inspecion of LL MOVING PRTS and check for excessive signs of wear. Daily: Check safey locks o ensure hey are in good operaing condiion. Daily: Check cables and sheaves for wear. Replace worn pars as required wih genuine BendPak pars. Daily: Inspec adapers for damage or excessive wear. Replace as required wih genuine BendPak pars. Weekly: Check all cable connecions, bols and pins o ensure proper mouning. Monhly: Check equalizer cable ension. djus per lif insallaion insrucions. Monhly: Lubricae locking lach shafs. Push lach handle several imes for oil o penerae pivo poins. Every 3 Monhs: Check anchor bol orque. nchors should be orqued o 90 f. / lbs. Semi-nnually: Check fluid level of lif power uni and refill if required per lif insallaion insrucions. Replace all cauion, warning or safey relaed decals on he lif if unable o read or missing. Reorder labels from BendPak. Refer o NSI/LI LOIM bookle for periodic inspecion checklis and mainenance log shee. Make sure vehicle is neiher fron nor rear heavy and selec he proper configuraion for he vehicle o be lifed (symmeric/asymmeric) as shown below. Cener of balance should be midway beween adapers. 41

42 TO RISE LIFT Read operaing and safey manuals before using lif. lways lif a vehicle according o he manufacurers recommended lifing poins. Posiion vehicle beween poss. djus swing arms so ha he vehicle is posiioned wih he cener of graviy midway beween pads. Use ruck adapers as needed. Never exceed 9 of Pad heigh. NEVER use lif pad assemblies wihou rubber slip over pads in place. Raise he vehicle by depressing buon unil he vehicle jus lifs off he ground. Re-check o make sure he vehicle is secure and all locking pins are locked in place. Raise vehicle o desired heigh. Lower vehicle ono neares safey. lways ensure safeies are engaged before any aemp is made o work on or near vehicle. TO LOWER THE LIFT Firs raise he lif in order o disengage he safeies. Release safeies by pushing on he safey handle. Be sure ool rays, sands or personnel are cleared from under he vehicle. Lower vehicle by acivaing lowering handle on power uni. Before removing vehicle from lif, posiion lif arms and suppors o provide an unobsruced exi. NEVER drive over lif arms. REQUIRED MONTHLY MINTENNCE Check all arm adjusing locks for proper operaion. Check all cables connecions, bols and pins o ensure proper mouning and orque. Visually inspec safeies for proper operaion. Lubricae poss wih grease. Inspec all anchor bols and reighen if necessary. Check all poss for squareness and plumb. Inspec all pivo arms pins making sure hey are properly secure. Check equalizer cable ension, and adjus if necessary. If he lif is equipped wih an overhead microswich, check for proper operaion. 1. If cemen anchor bols are loose or any componen of he lif is found o be defecive, DO NOT USE THE LIFT. 2. Never operae he lif wih any person or equipmen below he vehicle. 3. Never exceed he raed lif capaciy. 4. lways ensure he safeies are engaged before any aemp is made o work on or near he vehicle. 5. Never leave he lif in elevaed posiion unless he safeies are engaged. 6. Do no permi elecric moor o ge we! Moor damage caused by dampness is no covered under warrany. NEVER LIFT VEHICLE IN NY MNNER WITH LESS THN LL FOUR (4) RMS. RTED CPCITY OF ECH LIFT RM IS NO GRETER THN ONE FOURTH (1/4) OF THE OVERLL LIFT CPCITY. 42

43 WIRE ROPE INSPECTION ND MINTENNCE Lifing cables should be replaced every hree - five years or when visible signs of damage are apparen. DO NOT USE LIFT WITH DEFECTIVE / WORN CBLES. Lifing cables should be mainained in a well-lubricaed condiion a all imes. Wire rope is only fully proeced when each wire srand is lubricaed boh inernal and exernal. Excessive wear will shoren he life of he wire rope. The facory suggesed wire rope lubrican ha peneraes o he core of he rope and provides long-erm lubricaion beween each individual srand is 90-WT gear oil or LMSOL Wire Rope Lubrican. In order o make sure ha he inner layers of he rope remain well lubricaed, lubricaion should be carried ou a inervals no exceeding hree monhs during operaion. ll sheaves and guide rollers in conac wih he moving rope should be given regular visual checks for surface wear and lubricaed o make sure ha hey run freely. This operaion should be carried ou a appropriae inervals generally no exceeding hree monhs during operaion. For all sheave axles, he facory recommends sandard wheel bearing grease. For all sheaves and/or guide rollers, he facory recommends 90-WT gear oil or similar heavy lubrican applied by any mehod including pump / spray dispensing, brush, hand and/or swabbing.. HOW OFTEN TO INSPECT Lifing cables should be visually inspeced a leas once each day when in use, as suggesed by merican Peroleum Insiue (PI) RP54 guidelines. ny lifing cables ha have me he crieria for removal mus be immediaely replaced. WHEN TO REPLCE LIFTING CBLES DUE TO BROKEN WIRES Lifing cables should be removed from service when you see six randomly disribued broken wires wihin any one lay lengh, or hree broken wires in one srand wihin one lay lengh. CENTER WIRE WIRE CORE STRND WIRE ROPE ONE LY LENGTH OTHER RESONS TO REPLCE LIFTING CBLES Corrosion ha pis he wires and/or connecors. Evidence of kinking, crushing, cuing, bird-caging or a popped core. Wear ha exceeds 10% of a wire s original diameer. Evidence of hea damage. HOW TO FIND BROKEN WIRES The firs sep is o relax your rope o a saionary posiion and move he pick-up poins off he sheaves. Clean he surface of he rope wih a cloh a wire brush, if necessary so you can see any breaks. Flex he rope o expose any broken wires hidden in he valleys beween he srands. Visually check for any broken wires. One way o check for crown breaks is o run a cloh along he rope o check for possible snags. Wih an awl, probe beween wires and srands and lif any wires ha appear loose. Evidence of inernal broken wires may require a more exensive rope examinaion. 43

44 44

45 45

46 Safe Lif Operaion uomoive and ruck lifs are criical o he operaion and profiabiliy of your business. The safe use of his and oher lifs in your shop is criical in prevening employee injuries and damage o cusomers vehicles. Safe operaion of auomoive lifs requires ha only rained employees should be allowed o use he lif. TRINING SHOULD INCLUDE, BUT NOT LIMITED TO: Proper posiioning of he vehicle on he lif arms. (See manufacurer s minimum wheel base loading requiremens.) Use of he operaing conrols. Undersanding he lif capaciy. Proper use of jack sands or oher load supporing devices. Proper use, undersanding and visual idenificaion of safey lock devices and heir operaion. Reviewing he safey rules. Proper housekeeping procedures (lif area should be free of grease, oil, ools, equipmen, rash, and oher debris). daily inspecion of he lif should be compleed prior o is use. Safey devices, operaing conrols, lif arms and oher criical pars should be inspeced prior o using he lif. ll mainenance and repairs of he lif should be compleed by following he manufacurer s requiremens. Lif repair pars should mee or exceed OEM specificaions. Repairs should only be compleed by a qualified lif echnician. The vehicle manufacurer s recommendaions should be used for spoing and lifing he vehicle. LIFT OPERTION / SFETY I is imporan ha you know he load limi. Be careful ha you do no overload he lif. If you are unsure wha he load limi is, check he daa plae found on one of he lif columns or conac he manufacurer. The cener of graviy should be followed closely o wha he manufacurer recommends. lways make sure you have proper overhead clearance. ddiionally, check ha aachmens (vehicle signs, campers, anennas, ec.) are no in he way. Be sure ha prior o he vehicle being raised, he doors, runk, and hood are closed securely. Prior o being raised, make sure here is no one sanding closer han six fee from he lif. fer posiioning he vehicle on he lif runways, se he emergency brake, make sure he igniion is off, he doors are closed, overhead obsrucions are cleared, and he ransmission is in neural. Double check ha he auomaic chock devices are in posiion and hen when he lif is raised, observe he chocks. Pu pads or adapers in he righ posiion under he conac poins ha have been recommended. The lif should be raised jus unil he vehicle s wheels are abou one foo off he ground. If conac wih he vehicle is uneven or i appears ha he vehicle is no siing secure, carefully lower he lif and readjus. lways consider poenial problems ha migh cause a vehicle o slip, i.e., heavy cargo, undercoaing, ec. Pay aenion when walking under a vehicle ha is up on he hydraulic lif. 46

47 DO NOT leave he conrols while he lif is sill in moion. DO NOT sand direcly in fron of he vehicle or in he bay when vehicle is being loaded or driven ino posiion. DO NOT go near vehicle or aemp o work on he vehicle when being raised or lowered. REMIN CLER of lif when raising or lowering vehicle. DO NOT rock he vehicle while on he lif or remove any heavy componen from vehicle ha may cause excessive weigh shif. DO NOT lower he vehicle unil people, maerials, and ools are clear. LWYS ENSURE ha he safeies are engaged and lowered on o he safeies before any aemp is made o work on or near vehicle. Some vehicle mainenance and repair aciviies may cause he vehicle o shif. Follow he manufacurer s guidelines when performing hese operaions. The use of jack sands or alernae lif poins may be required when compleing some repairs. RED ND UNDERSTND all safey warning procedures before operaing lif. KEEP HNDS ND FEET CLER. Remove hands and fee from any moving pars. Keep fee clear of lif when lowering. void pinch poins. ONLY TRINED OPERTORS should operae his lif. ll non-rained personnel should be kep away from work area. Never le non-rained personnel come in conac wih, or operae lif. USE LIFT CORRECTLY. Use lif in he proper manner. Never use lifing adapers oher han wha is approved by he manufacurer. DO NOT override self-closing lif conrols. CLER RE if vehicle is in danger of falling. STY LERT. Wach wha you are doing. Use common sense. Be aware. CHECK FOR DMGED PRTS. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec is operaion. Do no use lif if any componen is broken or damaged. NEVER remove safey relaed componens from he lif. Do no use lif if safey relaed componens are damaged or missing. When he lif is being lowered, make sure everyone is sanding a leas six fee away. Be sure here are no jacks, ools, equipmen lef under he lif before lowering. lways lower he vehicle down slowly and smoohly. 47

48 LIFT WILL NOT RISE POSSIBLE CUSE 1. ir in oil, (1, 2, 8, 13) 2. Cylinder binding, (9) 3. Cylinder leaks inernally, (9) 4. Moor run backward under pressure, (11) 5. Lowering valve leaks, (3, 4, 6, 10, 11) 6. Moor runs backwards, (7, 14, 11) 7. Pump damaged, (10, 11) 8. Pump won prime, (1, 8, 13, 14, 3, 12, 10, 11) 9. Relief valve leaks, (10, 11) 10. Volage o moor incorrec, (7, 14, 11) REMEDY INSTRUCTION 1. Check for proper oil level The oil level should be up o he bleed screw in he reservoir wih he lif all he way down. 2. Bleed cylinders See Insallaion Manual 3. Flush release valve o ge rid of Hold release handle down and sar uni allowing possible conaminaion i o run for 15 seconds. 4. Diry oil replace oil wih clean TF fluids such as: Dexron III, Dexron VI, Mercon V, Mercon LV or comparable. 5. Tighen all faseners Tighen faseners o recommended orques. 6. Check for free movemen of release If handle does no move freely, replace bracke or handle assembly. 7. Check if moor is wired correcly compare wiring of moor o elecrical diagram on drawing. 8. Oil seal damaged or cocked Replace oil seal around pump shaf. 9. See Insallaion Manual Conac BendPak Cusomer Suppor. 10. Replace wih new par Replace wih new par. 11. Reurn uni for repair Reurn uni for repair. 12. Check pump-mouning bols Bols should be ighened o 15 o 18 f. lbs. 13. Inle screen clogged Clean inle screen or replace. 14. Check wall oule volages and wiring Make sure uni and wall oule are wired properly. 48

49 MOTOR WILL NOT RUN POSSIBLE CUSE 1. Fuse blown, (5, 2, 1, 3, 4) 2. Limi swich burned ou, (1, 2, 3, 4) 3. Microswich burned ou, (1, 2, 3, 4) 4. Moor burned ou, (1, 2, 3, 4, 6) 5. Volage o moor incorrec, (2, 1, 8) REMEDY INSTRUCTION 1. Check for correc volage compare supply volage wih volage on moor name ag. Check ha he wire is sized correcly. N.E.C. able requires WG 10 for 25 mps. 2. Check moor is wired correcly compare wiring of moor o elecrical diagram on drawing. 3. Don use exension cords ccording o N.E.C.: The size of he conducors should be such ha he volage drop would no exceed 3% o he farhes oule for power Do no run moor a 115 VC damage o he moor will occur. 4. Replace wih new par replace wih new par. 5. Rese circui breaker/fuse rese circui breaker/fuse. 6. Reurn uni for repair Reurn uni for repair. 7. See Insallaion Manual See Insallaion Manual. 8. Check wall oule volage and wiring Make sure uni and wall oule is wired properly. Moor mus run a 208/230 VC. LIFT LOWERS SLOWLY OR NOT T LL POSSIBLE CUSE 1. Cylinders binding, (1) 2. Release valve clogged, (5,4,2,3) 3. Pressure fiing oo long, (6) REMEDY INSTRUCTION 1. See Insallaion Manual Conac BendPak Cusomer Suppor. 2. Replace wih new par Replace wih new par. 3. Reurn for repair Reurn for repair. 4. Check oil Use clean 10-WT hydraulic oil, Dexron-III, Dexron VI, Mercon V, Mercon LV auomaic ransmission fluid. If TF is conaminaed, replace wih clean TF and clean enire sysem. 5. Clean release valve Wash release valve in solven and blow ou wih air. 6. Replace fiing wih shor hread lead Replace fiing wih shor hread lead. 49

50 WILL NOT RISE LODED LIFT POSSIBLE CUSE 1. ir in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks inernally, (5) 4. Lif overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Moor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won prime, (1,2,3,4,5,11,9) 9. Relief valve leaks, (8,5,9) 10. Volage o moor incorrec, (10,12,5) REMEDY INSTRUCTION 1. Check oil level The oil level should be up o he bleed screw in he reservoir wih he lif all he way down. 2. Check/Tighen inle ubes Replace inle hose assembly. 3. Oil seal damaged or cocked Replace oil seal and insall. 4. Bleed cylinders See Insallaion Manual. 5. See Insallaion Manual Conac BendPak Cusomer Suppor. 6. Check vehicle weigh Compare weigh of vehicle o weigh limi of he lif. 7. Flush release valve Hold release handle down and sar uni allowing i o run for 15 seconds. 8. Replace wih new par Replace wih new par. 9. Reurn uni for repair Reurn uni for repair. 10. Check moor is wired correcly Compare wiring of moor o elecrical diagram on power uni drawing. 11. Inle screen clogged Clean inle screen or replace. 12. Check wall oule volage and wiring Make sure uni and wall oule is wired properly. IMPORTNT If a vehicle becomes sranded in he air, follow all operaion insrucions as shown on pages 40, 42 and 48. If afer observing ha all mechanical locks are released and he lif sill fails o move following all sandard operaing procedures, immediaely sop using he lif and conac facory or facory approved service cener for furher insrucions. 50

51 LIFT WILL NOT STY UP POSSIBLE CUSE 1. ir in oil, (1, 2, 3) 2. Check valve leaks, (6) 3. Cylinders leak inernally, (7) 4. Lowering valve leaks, (4, 5, 1, 7, 6) 5. Leaking fiings, (8) REMEDY INSTRUCTION 1. Check oil level The oil level should be up o he bleed screw in he reservoir wih he lif all he way down. 2. Oil seal damaged and cocked Replace oil seal around pump shaf. 3. Bleed cylinder Refer o Insallaion Manual. 4. Flush release valve Hold release handle down and sar uni allowing i o run for 15 seconds. 5. Replace wih new valve Replace wih new valve. 6. Reurn uni for repair Reurn uni for repair. 7. See Insallaion Manual Conac BendPak Cusomer Suppor. 8. Check complee hydraulic sysem for leaks Tighen all hydraulics fiings and inspecs all hoses. Torque Recommendaions VLUES RE STTED IN FOOT POUNDS (f-lb) Bol Size (SE) Bol Size (Meric) SE SE Grade 5 SE Grade 8 SOCKET HED CP SCREW CLSS 4.8 CLSS 8.8 CLSS 10.9 CLSS /4-20 M6 x /16-18 M8 x /8-16 M10 x / /2-13 M12 x /16-12 M14 x /8-11 M16 x /4-10 M18 x /8-9 M22 x /4 nchor Bols 75 MIN 110 MX 51

52 52

53 1 2 7 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE, DERIVED FROM /14/2015 TM DETIL SCLE 1 : 12 ITEM NO PRT NUMBER DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 D XPR-10S PRTS BOX XPR-10 LOW PROFILE LONG RM SSEMBLY, R.H. 1 C XPR-10 LOW PROFILE LONG RM SSEMBLY, L.H. 1 C XPR-10S LOW PROFILE TRIPLE TELESCOPING RM SSEMBLY 2 C WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DRWN CHECKED NME DTE TM 12/14/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S PRODUCTION LIFT VER F SCLE: 1:35 REV SHEET 1 OF 2 53

54 NEXT SSEMBLY REVISION REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE, DERIVED FROM /14/2015 TM ITEM NO NUMBER PRT DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR CLERFLOOR PRTS BG 1 J XPR-9/10 LIFT HED PIN WELDMENT 4 D XPR-10 CBLE SSEMBLY Ø10 x 9999mm DBST 1 B XPR-10 CBLE SSEMBLY Ø10 x 10115mm DBST 1 B XPR CLERFLOOR HYDRULIC HOSE SSY Ø6.35 x 2299mm SB 1 E XPR HYDRULIC HOSE SSY Ø10 x 1219mm SB 1 C XPR-10/10 Ø2.4 x 7747 SFETY CBLE 1 E XPR-10 HYDRULIC HOSE SSY Ø6.35 x 8090 SB 1 B XPR-10 HYDRULIC HOSE EXTENSION SSY Ø6.35 x 203mm DS 1 C XPR POWER SIDE SFEY SSEMBLY 1 F XPR OFF SIDE SFETY WELDMENT 1 E POWER UNIT VIBRTION DMPENER 1 B ROUND DJUSTBLE LIFT PD SSEMBLY 4 B XPR-10 SERIES POST SSEMBLY LIFT HED FOOT GURD TWO POST LIGHT DUTY BOLT ON RM RESTRINT GER 2 4 E XPR CLERFLOOR POWER SIDE SFETY COVER 1 E XPR-9D/10/12/12FD/15/18C OFF SIDE SFETY COVER 1 E RM DPTER, MEDIUM 4 C WSHER M18 FLT NUT M18 x 2.5 NL C RING Ø38mm OD DOUBLE THREDED ROD M10 x 1.5 x B XPR MICROSWITCH COVER, PLSTIC FTG NPL -04 JIC x -04 JIC B 3/4" x 5" SPDT MICRO SWITCH;25@125VC MICRO SWITCH COVER-5P SJO UL 62 CBLE 300vac 3635mm* SFETY TIPS CRD LI-ST SFETY MNUL LI / SM LIGN OIM OPERTION INSPECTION & MINTENNCE LI/LP FRME ENGGING LIFTS GUIDE XPR-10 CE INSTLLTION MNUL 1 - DO NOT SCLE DRWING NME DTE DRWN CHECKED TM 12/14/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S PRTS BOX SCLE: :35 REV SHEET 1 OF 2 54 NOTE: UNLESS OTHERWISE SPECIFIED. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING INSERT PRTS BG INTO PRTS BOX FOR SHIPMENT THRED WITH ONTO CBLES FOR SHIPMENT HOSES ND CBLES IN REPRESENTTIONL FORM FOR SPECIFICTIONS REFER TO PRT SPECIFICTION FORM (*) QTY FOR REFERENCE ONLY

55 TITLE: SIZE 1645 LEMONWOOD DR. SNT PUL, C XPR-10S PRTS BOX DWG. NO REV SCLE: 1:25 SHEET 2 OF 2 55

56 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. INSERT PRTS BG INTO PRTS BOX FOR SHIPMENT 3. THRED WITH ONTO CBLES FOR SHIPMENT 4. HOSES ND CBLES IN REPRESENTTIONL FORM 5. FOR SPECIFICTIONS REFER TO PRT SPECIFICTION NEXT SSEMBLY REVISION REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE,DERIVED FROM /14/2015 TM ITEM NO PRT NUMBER DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR CLERFLOOR EXTENDED PRTS BG 1 J XPR-9/10 LIFT HED PIN WELDMENT 4 D XPR-10 EXTENDED CBLE SSY Ø10 x 11219mm DBST 1 B XPR-10 EXTENDED CBLE SSY Ø10 x 11335mm DBST 1 B XPR-10 HYDRULIC HOSE EXTENSION SSY Ø6.35 x 203mm DS 1 C XPR CLERFLOOR HYDRULIC HOSE SSY Ø6.35 x 2299mm SB E XPR HYDRULIC HOSE SSY Ø10 x 1219mm SB 1 C XPR-10/10 EXTENDED Ø2.4 X 8839 SFETY CBLE 1 E XPR-10 EXTENDED HYDRULIC HOSE SSY Ø6.35 x 9308 SB 1 B XPR POWER SIDE SFEY SSEMBLY 1 F XPR OFF SIDE SFETY WELDMENT 1 E POWER UNIT VIBRTION DMPENER 1 B ROUND DJUSTBLE LIFT PD SSEMBLY 4 B XPR-10 SERIES POST SSEMBLY LIFT HED FOOT GURD TWO POST LIGHT DUTY BOLT ON RM RESTRINT GER 4 E XPR CLERFLOOR POWER SIDE SFETY COVER 1 E XPR-9D/10/12/12FD/15/18C OFF SIDE SFETY COVER 1 E RM DPTER, MEDIUM 4 C WSHER M18 FLT NUT M18 x 2.5 NL C RING Ø38mm OD DOUBLE THREDED ROD M10 x 1.5 x B XPR MICROSWITCH COVER, PLSTIC FTG NPL -04 JIC x -04 JIC B 3/4" x 5" SFETY TIPS CRD LI-ST SFETY MNUL LI / SM LIGN OIM OPERTION INSPECTION & MINTENNCE LI/LP FRME ENGGING LIFTS GUIDE XPR-10 CE INSTLLTION MNUL 1 G SPDT MICRO SWITCH;25@125VC MICRO SWITCH COVER-5P SJO UL 62 CBLE 300vac 4275mm* DO NOT SCLE DRWING DRWN NME DTE TM 12/14/2015 CHECKED THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S EXTENDED PRTS BOX REV 56

57 TITLE: SIZE 1645 LEMONWOOD DR. SNT PUL, C XPR-10S EXTENDED PRTS BOX DWG. NO REV SCLE: 1:25 SHEET 2 OF 57

58 1 6 2 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET. 3 4 REVISION REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE, DERIVED FROM /15/2015 TM DETIL SCLE 1 : 12 ITEM NO PRT NUMBER DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 R XPR-10S PRTS BOX XPR-9S/9DS/10S LOW PROFILE TRIPLE TELESCOPING RM SSEMBLY 2 C XPR-9S/9DS/10S LOW PROFILE MEDIUM RM SSEMBLY 2 C WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL MX CP NRTL DNGER 10K PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DRWN CHECKED NME DTE TM 12/15/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S PRODUCTION LIFT VER E SCLE: 1:30 REV SHEET 1 OF 2 58

59 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. INSERT PRTS BG INTO PRTS BOX FOR SHIPMENT 3. THRED WITH ONTO CBLES FOR SHIPMENT 4. HOSES ND CBLES IN REPRESENTTIONL FORM 5. FOR SPECIFICTIONS REFER TO PRT SPECIFICTION FORM (*) QTY FOR REFERENCE ONLY NEXT SSEMBLY ITEM NO NUMBER PRT DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR CLERFLOOR PRTS BG 1 J XPR-9/10 LIFT HED PIN WELDMENT 4 D XPR-10 CBLE SSEMBLY Ø10 x 10076mm DBST 2 XPR CLERFLOOR HYDRULIC HOSE SSY Ø6.35 x 2299mm SB 1 E XPR HYDRULIC HOSE SSY Ø10 x 1219mm SB 1 C XPR-10/10 Ø2.4 x 7747 SFETY CBLE 1 E XPR-10 HYDRULIC HOSE SSY Ø6.35 x 8015 SB 1 F XPR POWER SIDE SFEY SSEMBLY 1 F XPR OFF SIDE SFETY WELDMENT 1 E POWER UNIT VIBRTION DMPENER 1 B ROUND DJUSTBLE LIFT PD SSEMBLY 4 B XPR-10 SERIES POST SSEMBLY LIFT HED FOOT GURD TWO POST LIGHT DUTY BOLT ON RM RESTRINT GER 4 E XPR CLERFLOOR POWER SIDE SFETY COVER 1 E XPR-9D/10/12/12FD/15/18C OFF SIDE SFETY COVER 1 E RM DPTER, MEDIUM 4 C WSHER M18 FLT NUT M18 x 2.5 NL C RING Ø38mm OD DOUBLE THREDED ROD M10 x 1.5 x B XPR MICROSWITCH COVER, PLSTIC 1 XPR-9D/10 HYDRULIC HOSE EXTENSION SSY Ø6.35 x 330mm DS D FTG NPL -04 JIC x -04 JIC B 3/4" x 5" SFETY TIPS CRD LI-ST SFETY MNUL LI / SM LIGN OIM OPERTION INSPECTION & MINTENNCE LI/LP FRME ENGGING LIFTS GUIDE XPR-10 CE INSTLLTION MNUL SPDT MICRO SWITCH;25@125VC MICRO SWITCH COVER-5P SJO UL 62 CBLE 300vac 3635mm* - DO NOT SCLE DRWING DRWN NME DTE TM 12/15/2015 CHECKED THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S PRTS BOX SCLE: 1:30 REV SHEET 1 OF 2 59

60 TITLE: SIZE 1645 LEMONWOOD DR. SNT PUL, C XPR-10S PRTS BOX DWG. NO REV SCLE: 1:25 SHEET 2 OF 2 60

61 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. INSERT PRTS BG INTO PRTS BOX FOR SHIPMENT 3. THRED WITH ONTO CBLES FOR SHIPMENT 4. HOSES ND CBLES IN REPRESENTTIONL FORM 5. FOR SPECIFICTIONS REFER TO PRT SPECIFICTION FORM (*) QTY FOR REFERENCE ONLY NEXT SSEMBLY REVISION REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE, DERIVED FROM /15/2015 TM ITEM NO NUMBER PRT DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR CLERFLOOR EXTENDED PRTS BG 1 J XPR-9/10 LIFT HED PIN WELDMENT 4 D XPR-10 EXTENDED CBLE SSY Ø10 x 11296mm DBST XPR CLERFLOOR HYDRULIC HOSE SSY Ø6.35 x 2299mm SB 1 E XPR HYDRULIC HOSE SSY Ø10 x 1219mm SB 1 C XPR-10/10 EXTENDED Ø2.4 X 8839 SFETY CBLE 1 E XPR-10 EXTENDED HYDRULIC HOSE SSY Ø6.35 x 9233 SB 1 E XPR POWER SIDE SFEY SSEMBLY 1 F XPR OFF SIDE SFETY WELDMENT 1 E POWER UNIT VIBRTION DMPENER 1 B ROUND DJUSTBLE LIFT PD SSEMBLY 4 B XPR-10 SERIES POST SSEMBLY LIFT HED FOOT GURD TWO POST LIGHT DUTY BOLT ON RM RESTRINT GER 4 E XPR CLERFLOOR POWER SIDE SFETY COVER 1 E XPR-9D/10/12/12FD/15/18C OFF SIDE SFETY COVER 1 E RM DPTER, MEDIUM 4 C WSHER M18 FLT NUT M18 x 2.5 NL C RING Ø38mm OD DOUBLE THREDED ROD M10 x 1.5 x B SPDT MICRO SWITCH;25@125VC MICRO SWITCH COVER-5P SJO UL 62 CBLE 300vac 4275mm* XPR MICROSWITCH COVER, PLSTIC 1 25 XPR-9D/10 HYDRULIC HOSE EXTENSION SSY Ø x 330mm DS 1 D FTG NPL -04 JIC x -04 JIC B 3/4" x 5" SFETY TIPS CRD LI-ST SFETY MNUL LI / SM LIGN OIM OPERTION INSPECTION & MINTENNCE LI/LP FRME ENGGING LIFTS GUIDE XPR-10 CE INSTLLTION MNUL 1 - DO NOT SCLE DRWING DRWN CHECKED NME DTE TM 12/15/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S EXTENDED PRTS BOX SCLE: 1:30 REV SHEET 1 OF 2 61

62 LEMONWOOD DR. SNT PUL, C TITLE: XPR-10S EXTENDED PRTS BOX SIZE DWG. NO REV 62

63 1 2 8 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE, DERIVED FROM /14/2015 TM DETIL SCLE 1 : 12 ITEM NO PRT NUMBER DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 D XPR-10S EXTENDED PRTS BOX XPR-10S-LP LONG RM SSEMBLY, R.H. 1 C XPR-10S-LP LONG RM SSEMBLY, L.H. 1 C XPR-10S-LP SHORT RM SSEMBLY 2 C XPR-10 POST EXTENSION WELDMENT 2 E WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DIMENSIONS RE IN MM DRWN CHECKED NME DTE TM 12/14/ THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S-168-LP PRODUCTION LIFT VER F SCLE: 1:35 REV SHEET 1 OF 2 63

64 DRIVE THRU SECTION - SCLE 1 : 35 TITLE: SIZE mm mm 1645 LEMONWOOD DR. SNT PUL, C XPR-10S-168-LP PRODUCTION LIFT VER F DWG. NO REV SCLE: 1:45 SHEET 2 OF mm[ "] mm [ "] WITH 63mm [2.5"] DPTER 64

65 1 2 7 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET REVISION REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE, DERIVED FROM /14/2015 TM DETIL SCLE 1 : 12 ITEM NO PRT NUMBER DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 D XPR-10S PRTS BOX XPR-10S-LP LONG RM SSEMBLY, R.H. 1 C XPR-10S-LP LONG RM SSEMBLY, L.H. 1 C XPR-10S-LP SHORT RM SSEMBLY 2 C WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DRWN CHECKED NME DTE TM 12/14/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S-LP PRODUCTION LIFT VER F SCLE: 1:35 REV SHEET 1 OF 2 65

66 DRIVE THRU SECTION - SCLE : 35 TITLE: SIZE mm mm 1645 LEMONWOOD DR. SNT PUL, C XPR-10S-LP PRODUCTION LIFT VER F DWG. NO REV SCLE: 1:45 SHEET 2 OF mm[ "] mm [ "] WITH 63mm [2.5"] DPTER 66

67 1 2 8 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET REVISION REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE, DERIVED FROM /14/2015 TM DETIL SCLE 1 : 12 ITEM NO NUMBER PRT DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 D XPR-10S EXTENDED PRTS BOX XPR-10 LOW PROFILE LONG RM SSEMBLY, R.H. 1 C XPR-10 LOW PROFILE LONG RM SSEMBLY, L.H. 1 C XPR-10S LOW PROFILE TRIPLE TELESCOPING RM SSEMBLY 2 C XPR-10 POST EXTENSION WELDMENT 2 E WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DRWN CHECKED NME DTE TM 12/14/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S-168 PRODUCTION LIFT VER F SCLE: 1:35 REV SHEET 1 OF 2 67

68 B B DRIVE THRU SECTION B-B SCLE 1 : 35 TITLE: SIZE mm mm 1645 LEMONWOOD DR. SNT PUL, C XPR-10S-168 PRODUCTION LIFT VER F DWG. NO REV SCLE: 1:45 SHEET 2 OF mm[4-73"] mm [8-77"] WITH 63mm [2.5"] DPTER 68

69 1 2 5 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET. 3 REVISION REV DESCRIPTION DTE EDITED BY ECO# PRODUCTION RELESE, DERIVED FROM /15/2015 TM DETIL SCLE 1 : 12 ITEM NO PRT NUMBER DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 R XPR-10S PRTS BOX XPR-9S/9DS/10S-LP MEDIUM RM SSEMBLY 4 C WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL MX CP NRTL DNGER 10K PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DIMENSIONS RE IN MM DRWN CHECKED NME DTE TM 12/15/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S-LP PRODUCTION LIFT VER E SCLE: 1:30 REV SHEET 1 OF 2 69

70 DRIVE THRU mm TITLE: SIZE 1645 LEMONWOOD DR. SNT PUL, C XPR-10S-LP PRODUCTION LIFT VER E DWG. NO REV SCLE: 1:45 SHEET 2 OF mm [ "] mm [ "] WITH 63mm [2.5"] 70

71 1 7 2 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET DETIL SCLE 1 : 12 ITEM NO PRT NUMBER DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 R XPR-10S EXTENDED PRTS BOX XPR-10 POST EXTENSION WELDMENT 2 E XPR-9S/9DS/10S LOW PROFILE TRIPLE TELESCOPING RM SSEMBLY 2 C XPR-9S/9DS/10S LOW PROFILE MEDIUM RM SSEMBLY 2 C WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL MX CP NRTL DNGER 10K PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DIMENSIONS RE IN MM DRWN CHECKED NME DTE TM 12/15/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10S-168 PRODUCTION LIFT VER E SCLE: 1:35 REV SHEET 1 OF 2 71

72 1 5 2 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET DETIL SCLE 1 : 12 4 ITEM NO PRT NUMBER DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 R XPR-10S PRTS BOX DIMENSIONS RE IN MM XPR-9S/9DS/10S LOW PROFILE TRIPLE TELESCOPING RM SSEMBLY 4 C WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL MX CP NRTL DNGER 10K PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DRWN CHECKED NME DTE TM 12/16/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10TS PRODUCTION LIFT VER E SCLE: 1:30 REV SHEET 1 OF 2 72

73 1 6 2 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINL PCKGING 2. LL LBELS TO BE PPLIED TO POSTS FTER PINTING. SEE TTCHED LBEL PLCEMENT SHEET DETIL SCLE 1 : 12 ITEM NO NUMBER PRT DIMENSIONS RE IN MM DESCRIPTION QTY REV XPR-10 LIFT SUPERSTRUCTURE 1 R XPR-10S EXTENDED PRTS BOX XPR-10 POST EXTENSION WELDMENT 2 E XPR-9S/9DS/10S LOW PROFILE TRIPLE TELESCOPING RM SSEMBLY 4 C WRNING LI/WL POST DECL KIT, LESS LI 1 C MX CP DNGER 10K MNUFCTURER LBEL MX CP NRTL DNGER 10K PRODUCT DT LBEL _SERIL_TG DO NOT SCLE DRWING DRWN CHECKED NME DTE TM 12/16/2015 THIRD NGLE PROJECTION PROPRIETRY ND CONFIDENTIL THE INFORMTION CONTINED IN THIS DRWING IS THE SOLE PROPERTY OF BENDPK INC. NY REPRODUCTION IN PRT OR S WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPK INC. IS PROHIBITED. TITLE: SIZE DWG. NO LEMONWOOD DR. SNT PUL, C XPR-10TS-168 PRODUCTION LIFT VER E SCLE: 1:35 REV SHEET 1 OF 2 73

74 74

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