LOCKS REPLACE AND/OR REPAIR ANY LOCK Article No. COMPONENT AVAILABILITY OF INDIVIDUAL LOCKS

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1 LOCKS REPLACE AND/OR REPAIR ANY LOCK Article No. COMPONENT AVAILABILITY OF INDIVIDUAL LOCKS FORD: LINCOLN: MERCURY: CROWN VICTORIA, MUSTANG, TAURUS 1997 THUNDERBIRD 1996 BRONCO, F SERIES AEROSTAR ECONOLINE, EXPLORER, RANGER 1997 F-250 HD, F EXPEDITION, F-150, F-250 LD WINDSTAR SUPER DUTY F SERIES F & B SERIES TOWN CAR MARK VIII CONTINENTAL NAVIGATOR GRAND MARQUIS, SABLE 1997 COUGAR MOUNTAINEER This TSB article is being republished in its entirety to include vehicles, update model years, and include a Lock Lever Kit Application Chart. MOST MODELS BUILT DURING THE 1996 MODEL YEAR HAVE BOTH THE 10-BIT AND ISSUE 8-BIT LOCKS ON THEM. CHECK THE BUILD The current door, decklid, ignition, and stowage DATE OF THE VEHICLE TO ENSURE THE USE locks cannot be serviced individually. Current lock OF THE CORRECT STYLE OF LOCK WHEN repair practice is to replace the entire lockset SERVICING ANY LOCK ON A 1996 VEHICLE. ( ) when one (1) or more locks must be THE 10-BIT LOCKS ARE NOT AFFECTED BY replaced. The release of this TSB and associated THIS TSB AND MUST BE SERVICED BY parts will allow replacement of any individual REPLACING THE COMPLETE LOCKSET. THE malfunctioning lock (i.e., door lock, ignition lock, TWO STYLES ARE NOT INTERCHANGEABLE. decklid lock, etc.) instead of replacing the entire SERVICE PROCEDURE lockset. This TSB only applies to the 8-bit locks introduced in The 10-bit lock is not affected. For ignition lock concerns, see appropriate model/year Service Manual, Section or ACTION Workshop Manual, Section Lock service packages have been released that Other lock concerns, see appropriate model/year contain all the necessary components to re-pin a Service Manual, Section 01-14A or Workshop new lock cylinder to the customer s current key Manual, Section code. It allows the service community to replace the individual lock cylinder on a given vehicle rather Obtain the lock service package for the vehicle than replace the entire lockset. For removal and being serviced by referring to the Part Number And installation procedures for all lock cylinders, refer to Usage Chart for correct application. the following Service Procedure for details. PROOF 1-MAR PAGE 1

2 HOW TO READ A KEY CODE A Lock Lever Kit (XF1Z AA) containing all the different levels of lock levers needed to service Determine the matching key cut depth at each key any vehicle is also required to complete this repair. station (any of the following three methods may be This kit contains levers to service numerous used to determine the key cut depth at each key vehicles. For pricing individual levers after each station). use, enter kit part number on the claim form. This Use the OEM key code provided with the vehicle will automatically generate a unit lever price. For an and look up the cut pattern in the key code table application chart that lists the usage of all levers (the selling dealer should have the key code or included in the kit, refer to Figure 1. the customer may be able to provide it). A key code table comes with the Rotunda Key Cutter ( ). THE EXISTING LEVER KIT (F8DZ AA) Use a key decoder to determine each cut (STRATTEC AD1) HAS BEEN height. A decoder may be included with the SUPERSEDED BY LEVER KIT (XF1Z AA) Rotunda Key Cutter or can be ordered separately (STRATTEC AE1). THE EXISTING LEVER through Rotunda (Decoder Part Number KIT IS STILL GOOD AND CAN BE UPDATED 011-RMT61). Equivalent decoders are commonly WITH THE NEW PARTS. TO ORDER THE available through the locksmith industry. A key UPDATE KITS, CONTACT STRATTEC decoder is a plate with an elongated slot CORPORATION AT (414) AND ORDER corresponding to the different key cut heights. THE UPDATE KIT (UPDATE KIT AA1 WHICH INCLUDES 5 LEVERS (STRATTEC Using the customers key, measure the key cut ) AND A LABEL FOR THE BOX) AND THE depth at each key station using Figure 2 of the UPDATE E-CLIP KIT (UPDATE KIT AA1 instruction sheet contained within each lock WHICH INCLUDES 100 E-CLIPS (STRATTEC service package ) AND A LABEL FOR THE BOX) AND ADD One of the steps in building a new lock is to insert THEM TO THEIR EXISTING LEVER KIT the key and verify the tumblers are flush to the (F8DZ AA) (STRATTEC ) OR cylinder. This step is clearly spelled out in the ORDER THE NEW LEVER KIT instruction sheet. This will ensure that the lock is (XF1Z AA) (STRATTEC AE) rebuilt properly before it s installed in the vehicle. WHICH INCLUDES THE NEW PARTS AND LABELS. THE SEPARATE UPDATE KITS ARE Each lock service package will include a unique APPROXIMATELY $30.00 PER KIT. detailed instruction sheet on how to re-pin that individual lock cylinder. If further assistance is needed, call Ford Motor Company toll-free at (800) SCRAP LOCK PINNING KITS AND SERVICE (direct dial at (313) ) between PARTS WITH A 1996 AND PRIOR NUMBER. 8:00AM and 4:30PM ET (all U.S. and Canadian THESE KITS AND PARTS ARE OBSOLETE. A dealers only). NEW LOCK LEVER KIT (XF1Z AA) IS NOW AVAILABLE CONTAINING ALL THE For technical questions regarding the lock service DIFFERENT LEVELS OF LOCK LEVERS NEEDED pack re-pinning process, call Ford Interior Systems TO SERVICE ANY VEHICLE. THIS KIT IS at (313) REQUIRED TO COMPLETE THIS REPAIR. A special service tool is required to properly install (crimp) the round dust covers on the door lock cylinder. This special service tool has been provided through a special mailing to all North American servicing dealers. If additional tools are required, contact Rotunda Tools at (800) (direct dial at (810) , ask for OTC order desk) to purchase a new tool ( A). THE SPECIAL SERVICE TOOL ( A) IS NOW COMPATIBLE WITH TAURUS/SABLE DOOR LOCK CYLINDER ROUND DUST COVERS Windstar front door locks are not serviceable with the lock service packages. If Windstar front door locks need servicing, the entire lockset will have to be replaced. All other Windstar locks (sliding door, liftgate and ignition) can be serviced using the lock service packages WINDSTAR LOCKS ARE ALL SERVICEABLE WITH LOCK SERVICE PACKAGES. PAGE PROOF 1-MAR-00

3 LOCK COMPONENT SERVICE PART APPLICATION Glove Vehicle Ignition Door Decklid Compartment Continental 1997 (without Anti-Theft) F85Z AA F8OZ AA F7OZ AA F8DZ AA Continental 1997 (with Anti-Theft) F85Z AA F8OZ AA F7OZ BA F8DZ AA Continental 1998 (without Anti-Theft) F85Z AA F8OZ AA F8OZ AA F8DZ AA Continental 1998 (with Anti-Theft) F85Z AA F8OZ AA F8OZ BA F8DZ AA Crown Victoria (LH) F85Z AA F8AZ AA F8AZ AA F8DZ AA Crown Victoria (RH) F85Z AA F8AZ AA F8AZ AA F8DZ AA Crown Victoria (LH) F85Z AA F8AZ AA F8MZ BB F8DZ AA Crown Victoria (RH) F85Z AA F8AZ AA F8MZ BB F8DZ AA Grand Marquis (LH) F85Z AA F8AZ AA F8MZ CA F8DZ AA Grand Marquis (RH) F85Z AA F8AZ AA F8MZ CA F8DZ AA Grand Marquis (LH) F85Z AA F8AZ AA F8MZ BB F8DZ AA Grand Marquis (RH) F85Z AA F8AZ AA F8MZ BB F8DZ AA Mark VIII F8LZ BB F8LZ AA F8LZ AA F8DZ AA Mustang F85Z AA F8ZZ AA F8ZZ AA F8DZ AA Mustang (Anti-Theft) F85Z AA F8ZZ AA F8ZZ BA F8DZ AA Mustang F85Z AA F8ZZ AA XR3Z BA N/A Taurus/Sable (without F85Z AA F8DZ AA F8DZ BB F8DZ AA Anti-Theft) Taurus (Anti-Theft) F85Z AA F8DZ AA F8DZ AA F8DZ AA Sable (Anti-Theft) F85Z AA F8DZ AA F8DZ EA F8DZ AA Taurus/Sable Wagon F85Z AA F8DZ AA F8DZ BA F8DZ AA Thunderbird/Cougar 1997 F85Z AA F7SZ CA F7SZ CA F8DZ AA Thunderbird/Cougar 1997 (Anti-Theft) F85Z AA F7SZ CA F7SZ DA F8DZ AA Town Car F85Z AA F8AZ AA F8VZ BA F8DZ AA Town Car F85Z AA F85Z BA F8VZ CA F8DZ AA Aerostar F85Z AA XC2Z AA N/A F8DZ AA Bronco 1996 F85Z AA F87Z BA N/A N/A Econoline F85Z AA XC2Z AA N/A N/A Expedition F85Z AA F85Z BA N/A N/A Explorer F85Z AA XL2Z AA N/A N/A Explorer/Mountaineer F85Z AA XL2Z AA N/A N/A F-Series (Full Size) 1996 F85Z AA XC2Z AA N/A N/A F-Series ( ) F9HZ AA XC2Z AA N/A N/A F-150/250 LD F85Z AA F85Z BA N/A N/A Mountaineer 1997 F85Z AA XL2Z AA N/A N/A Navigator F85Z AA F85Z BA N/A N/A Ranger F85Z AA F87Z AA N/A N/A Super Duty F-Series F85Z AA F85Z BA N/A N/A Windstar F85Z AA N/A N/A F8DZ AA Windstar (Anti-Theft) F85Z AA N/A N/A F8DZ AA PROOF 1-MAR PAGE 3

4 LOCK COMPONENT SERVICE PART APPLICATION (Continued) Vehicle Tailgate/Liftgate/Rear Decklid Remote Sliding Door Continental 1997 N/A F8VZ-54432A38-AA N/A Continental 1997 (Anti-Theft) N/A F8VZ-54432A38-AA N/A Continental N/A F8VZ-54432A38-AA N/A Crown Victoria (LH) N/A F8VZ-54432A38-AA N/A Crown Victoria (RH) N/A F8VZ-54432A38-AA N/A Crown Victoria (LH) N/A N/A N/A Crown Victoria (RH) N/A N/A N/A Grand Marquis (LH) N/A F8VZ-54432A38-AA N/A Grand Marquis (RH) N/A F8VZ-54432A38-AA N/A Grand Marquis (LH) N/A N/A N/A Grand Marquis (RH) N/A N/A N/A Mark VIII N/A F8LZ-63432A38- N/A AAA - Ivory AAB - Prairie Tan AAC - Ebony AAD - Light Graphite AAE - Midnight Black Mustang N/A N/A N/A Mustang (Anti-Theft) N/A N/A N/A Taurus/Sable N/A N/A N/A Taurus/Sable (Anti-Theft) N/A N/A N/A Taurus/Sable Wagon F8DZ BA - N/A N/A Liftgate F8DZ AA - Storage Compartment Thunderbird/Cougar 1997 N/A N/A N/A Thunderbird/Cougar 1997 (Anti-Theft) N/A N/A N/A Town Car N/A F8VZ-54432A38-AA N/A Town Car N/A F8VZ-54432A38-AA N/A Aerostar F87Z BA N/A F87Z BA Bronco 1996 F6TZ AA N/A N/A Econoline F87Z BA N/A F87Z BA Expedition F87Z BA N/A N/A Explorer F87Z BA N/A N/A Explorer/Mountaineer F87Z CA N/A N/A F-Series (Full Size) 1996 F87Z BA N/A N/A F-Series ( ) N/A N/A N/A F-150/250 LD F85Z BA N/A N/A Mountaineer 1997 F87Z BA N/A N/A Navigator F87Z BA N/A N/A Ranger N/A N/A N/A Super Duty F-Series F85Z BA N/A N/A Windstar XC2Z AA N/A F87Z BA Windstar (Anti-Theft) XC2Z AA N/A F88Z AA OTHER APPLICABLE ARTICLES: NONE SUPERSEDES: WARRANTY STATUS: INFORMATION ONLY OASIS CODES: PAGE PROOF 1-MAR-00

5 Figure 1 - Article PROOF 1-MAR PAGE 5

FORD: FESTIVA TEMPO CROWN VICTORIA, ESCORT, MUSTANG, PROBE, TAURUS, THUNDERBIRD ASPIRE CONTOUR

FORD: FESTIVA TEMPO CROWN VICTORIA, ESCORT, MUSTANG, PROBE, TAURUS, THUNDERBIRD ASPIRE CONTOUR 96-20, Publication Date: SEPTEMBER 23, 1996 FORD: 1992-93 FESTIVA 1992-94 TEMPO 1992-97 CROWN VICTORIA, ESCORT, MUSTANG, PROBE, TAURUS, THUNDERBIRD 1994-97 ASPIRE 1995-97 CONTOUR LINCOLN-MERCURY: 1991-94