Ideal 6000 Parts Manual

Transcription

1 Ideal 6000 Parts Manual SIP Corporation All Rights Reserved Part Number SN

2 Contents Contents...2 Introduction...2 Door...3 Table...4 Front Grinding Head...6 Top Grinding Head...8 Hood...10 Pallet...12 Carriage...14 Counterweight...15 Top Face Dresser...16 Front Face Dresser...17 Pneumatics...18 Wiring-Control Board...20 Wiring-Switch Box...22 Introduction This document is best viewed by Adobe Reader Version 6 or higher. Installation programs for Adobe Reader can be downloaded from free of charge. This document uses high resolution graphics so you can use Adobe Reader s Zoom Tool to magnify any part of the document for a more detailed look. To order replacement parts, please supply your dealer with the part number, quantity, and description of each part. Each part in the illustration has an item number. The item number for a part also appears in the parts list, with information about the part. Simplex Ideal Peerless and the SIP Logo are trademarks of Simplex Ideal Peerless. Adobe Reader is a registered trademark of Adobe Systems Incorporated.

3 Door Item Quantity Part Number Description each Door inches Gasket each Top Panel inches Window Gasket each Left Panel inches Window Gasket each Right Panel inches Window Gasket each Hinge each /8-16 x 3/4 SS Button Head Bolt each Gas Spring each Ball Socket each Gas Spring Support each /4 Lock Washer each /4-20 x 3/4 Socket Head Bolt each Ball Stud each /16 Lock Washer Ideal 6000 Bed Knife Grinder Page 3 of 22

4 Table Ideal 6000 Bed Knife Grinder Page 4 of 22

5 Table Continued each Table each Leg each /8-16 x 3/4 SS Button Head Bolt each Machinery Mount each /2-13 Nut each Component Panel inches Gasket each #10-24 x 1/2 Screw each #10 Lock Washer each #10-24 Nut each Shaft Support each /2-20 x 3/4 Bolt each /2 Lock Washer each /2-20 Jam Nut each Track Shaft Support each Track Shaft Pad each Hard Chrome Track Shaft each /2 Expansion Plug each Cylinder Tube each /8 Lock Washer each /8-16 Nut each Travel Stop each Travel Stop Screw each /4 Fender Washer each Cylinder each Cylinder Latch Bracket each #10-24 x 1/4 Socket Head Bolt each Cylinder Mounting Bracket each #10-24 x 1/2 Socket Head Bolt each /8 Washer each Cylinder Tube Cap inches Conduit each Conduit Connector each Plug Ideal 6000 Bed Knife Grinder Page 5 of 22

6 Front Grinding Head Ideal 6000 Bed Knife Grinder Page 6 of 22

7 Front Grinding Head Continued each Shaft Block each /4-20 x 2 Socket Head Bolt each /4-20 x 3/4 Set Screw each /4-20 x 7/8 Coupling Nut each Spark Shield each x 1/2 Bolt each /4 Lock Washer each Seal each Bushing each Plug each Grinding Head Mount* each Brass Feed Nut each /4-20 x 1/4 Set Screw each /4-20 x 1 Bolt each /4-20 Nut each Chrome Bar each Boot each Tie Wrap each Bushing each Screw Cover each Front Face Feed Screw each Pillow Block Bearing each /8-16 x 1 Bolt each /8 Lock Washer each /8 Washer each Collar each Hand Dial Spacer each O-ring each Hand Dial Front each Hand Dial Bushing each Fiber Washer each Hand Wheel each Motor Plate Support Front each Motor Plate each /4-20 x 3/4 Bolt each Motor with Remote Capacitor each Pivot Pin each /8-16 x 1/2 Socket Head Bolt each /8 Hi-Collar Lockwasher each Hub Right Hand each /8-16 x 3/8 Set Screw each Grinding Wheel each Nut Right Hand each Locking Screw each /8 Hard Washer each Locking Pin each #10-24 x 1/2 Socket Head Bolt each #10 Lock Washer each Angle Label Front each Slotted Angle Plate Front each /4 x 3/4 carriage bolt each /4 Washer *Includes Bushings Ideal 6000 Bed Knife Grinder Page 7 of 22

8 Top Grinding Head Ideal 6000 Bed Knife Grinder Page 8 of 22

9 Top Grinding Head Continued each Shaft Block each /4-20 x 2 Socket Head Bolt each /4-20 x 1/4 Set Screw each Seal each Bushing each Plug each Grinding Head Mount each Brass Feed Nut each /4-20 x 1/2 Bolt each /4 Washer each Boot each Tie Wrap each Bushing each Chrome Bar each Top Face Feed Screw each Pillow Block Bearing each /8-16 x 1 Bolt each /8 Lock Washer each /8 Washer each Collar each Hand Dial Spacer each O-ring each Hand Dial Top each Hand Dial Bushing each Fiber Washer each Hand Wheel each Motor Plate Support Top each Motor Plate each /4-20 x 3/4 Bolt each /4 Lock Washer each Motor with Remote Capacitor each Pivot Pin each /8-16 x 1/2 Set Socket Head Bolt each /8 Hi-Collar Lockwasher each Hub Left Hand each /8-16 x 3/8 Set Screw each Grinding Wheel each Nut Left Hand each Locking Screw each /8 Hard Washer each Locking Pin each #10-24 x 1/2 Socket Head Bolt each #10 Lock Washer each Angle Label Top each Angle Plate Top each /4-20 x 3/4 Carriage Bolt each /4-20 Nut each Pivot Pin each Mist Bracket each SS Button Head Bolt each U-Wrench Option Grinding Wheel White Ideal 6000 Bed Knife Grinder Page of 22

10 Hood Ideal 6000 Bed Knife Grinder Page 10 of 22

11 Hood Continued each Hood each #10-24 x 1/2 Flat Head Screw each Left Access Door each Right Access Door each #8-32 x 3/8 Flat Head Screw each #8 Lock Washer each #8 Washer each #8-32 Nut each Switch Box each Switch Box Cover each #10 Self Drilling Screw each Hood Bracket each /8-16 x 1 Bolt each /8 Lock Washer each Hood Angle Bracket each /8-16 Nut each /4-20 x 3/4 Flat Head Screw each /4 Washer each /4 Lock Washer each /4-20 Nut each Face Plate Label each Warning Label each Serial Number Label each Dial Pointer Label each Model Label each Top Face Chart each Front Face Chart each Mist Hose Support each #10-24 x 1/2 Slotted Head Screw each #10 Lock Washer each #10-24 Nut inches Door Gasket Ideal 6000 Bed Knife Grinder Page 11 of 22

12 Pallet Ideal 6000 Bed Knife Grinder Page 12 of 22

13 Pallet Continued each Pallet Base each Back Stop Screw each Handle Nut each T-Washer each T-Bolt each Wing Nut each Shaft Pad each Bed Knife Support Shaft each #6-32x1/2 Socket Head Screw each /4-20x3/4 Socket Head Screw each Ball Pad each /8-16 Hex Jam Nut each Bed Knife Support each Clamp Arm each /8-16x2 Hex Head Bolt each /8-16 Lock Nut each Clamp Tip each Roll Pin each Ball Bearing each Threaded Rod each Knob each Wedge each Latch Cover each Latch Slide each Latch each Spring each #6-32x1 Socket Head Screw each Spring each Latch Screw Ideal 6000 Bed Knife Grinder Page 13 of 22

14 Carriage each Carriage each /4-20 x 3/4 Socket Head Screw each /4 Lock Washer each Cylinder Latch Clamp each Cylinder Latch Support each /4-20 x 1 Socket Head Screw each /4-20 x 3/4 Countersunk Screw each Cylinder Latch each Cylinder Latch Mount each /4-20 x 1/2 Set Screw each Carriage End-Left each Pallet Pivot Shaft each #6-32 x 1-1/2 Socket Head Screw each Pallet Stop each Knurled Thumb Screw each Bearing each Axle each Eccentric Axle each Carriage End-Right each Alignment Spacer each /4-20 x 1/2 Button Head Screw each Adjusting Screw each Knurled Nut each Pallet Clamp Bracket each /4-20 x 1-1/4 Socket Head Screw each Pallet Clamp each Roll Pin each Spring each /2 Washer each Clamp Screw each /4-20 x 1/4 Nylon Bolt each Rubber Washer each /4-20 x 1/4 Set Screw each Dust Wipe 735 AR each Wipe each #10-24 x 1/2 Screw each Hole Plug Ideal 6000 Bed Knife Grinder Page 14 of 22

15 Counterweight each Counterweigh Pulley Bracket each Pulley Pin each Pulley each C-clip each Pulley Pin each Spacer each Spacer each Counterweight Cable each Counterweight each /4-20 x 1/2 Bolt each /4 Washer Ideal 6000 Bed Knife Grinder Page 15 of 22

16 Top Face Dresser each Dresser Block each Bushing each Top Facer Pivot each Collar each Handle each /8-16 x 3 Socket Head Bolt each /8 Hi-Collar Lockwasher each Handle Collar each O-ring each Dresser Holder each Dresser each /4-20 x 1/4 Set Screw each /4-20 x 2 Socket Head Bolt Ideal 6000 Bed Knife Grinder Page 16 of 22

17 Front Face Dresser each Dresser Block each Bushing each /4-20 x 2 Socket Head Bolt each Front Facer Pivot each Handle Spacer each Handle each /8-16 x 5-1/2 Bolt each /8-16 x 1/4 Set Screw each O-ring each Dresser Holder each Roll Pin each Dresser each /4-20 x 3/8 Set Screw each Collar Ideal 6000 Bed Knife Grinder Page 17 of 22

18 Pneumatics 230 Page RD ON-OFF VALVE YL-40 OR R301 R CM-033 R301 GR OR-3 YL-3 CYL- FS- - TS- SUP TS+ CL-3 CL-2 + FS+ CYL+ RD GR OR BL GR GN /32 CL OR-22 BK-22 BK-66 YL AIR PILOT VALVE RD CL-66 CL BK BLACK BL BLUE CL CLEAR GN GREEN GR GRAY OR ORANGE RD RED YL YELLOW Ideal 6000 Bed Knife Grinder Page 18 of 22

19 Pneumatics Continued each Filter Regulator each /4-20 x 1/2 Button Head Bolt each /4 Lock Washer each /4 Washer each /4 x 1/4 NPT Male Swivel Elbow each Union Tee Hose Barb each Electric On-Off Valve 24 Volt each #5-40 x 1/2 Screw each #5-40 Nut each #6 Washer each #6 Lock Washer each /8 x 1/8 NPT Elbow Hose Barb each Acrylic Sub Base each R301 Valve each R402 Valve each #6-32 x 1-1/4 Screw each #6-32 Nut each /8 x #10-32 Hose Barb each Air Pilot Valve each /4-20 x 1-3/4 Bolt each /4-20 Nut each /8 x 1/4 NPT Elbow Hose Barb each Needle Valve each #10-32 Knurled Nut each #10-32 Nut each /32 x #10-32 Hose Barb each /16 x #10-32 Hose Barb each /4 Bulkhead Fitting each Armored Mist Line each Spray Nozzle each /4 Loop each /4-20 x 3/8 SS Button Head Bolt each Check Valve each Screen Assembly each Coolant Jug each Coolant Jug Lid each Wire Tie each Grommet Option Gallon Coolant Item Quantity Size Part No Description each 3 inches Tube Orange each 62 inches Tube Orange each 22 inches Tube Orange each 4 inches Tube Blue each 3 inches Tube Yellow each 40 inches Tube Yellow each 3 inches Tube Clear each 2 inches Tube Clear each 66 inches Tube Clear each 22 inches Tube Clear each 4 inches Tube Green each 28 inches Tube Gray each 5 inches Tube Gray each 4 inches Tube Gray each 66 inches Tube Black each 22 inches Tube Black each 3 inches Tube Red each 86 inches Tube Red each 24 inches Tube 3/32 Clear Ideal 6000 Bed Knife Grinder Page 19 of 22

20 Wiring-Control Board TOP FACE MOTOR FRONT FACE MOTOR WT2 YL4 RD8 WT5 WTC BL1 OR3 BK5 WT2 YL4 RD8 WT5 WTC BL1 OR3 BK5 PU/WT OR/BK BK/WT BL/WT YL/BKPK/WT GN WT OR PK BK GN WT OR PK BK GN/WT RD/BK PLUG VIEW FROM WIRE SIDE BK BLACK BL BLUE GN GREEN OR ORANGE PK PINK PU PURPLE RD RED WT WHITE YL YELLOW PLUG OR/BL 5-PK-BL OR 5-PK 9-BK/WT VOLT-WHITE 208 VOLT-RED 240 VOLT-ORANGE BL BK/WT GN 1 G 2 PNEUMATIC SOLENOID VALVE WT RD 1107 Page 8 TRANSFORMER YL GN/WT 60-YL-BK 68-RD/BK 64-BL/WT GN/WT 12-WT GN/WT 8 6 TOP FACE SOLENOID YL/BK 8 6 FRONT FACE SOLENOID BL/WT 8 PNEUMATICS RE/BK 66-OR/BK PU/WT PK/WT Ideal 6000 Bed Knife Grinder Page 20 of 22

21 Wiring-Control Board Continued each Plug each Pin each Relay each #6-32 x 1/2 Screw each #6 Washer each #6 Lock Washer each #6-32 Nut each Straight Connector each Straight Connector each Transformer each Terminal Block each Jumper each Fork Terminal each Power Cord each Strain Relief inches Multiconductor Cord each Wire Nut each Capicator Strap each Strain Relief each Grommet 1221 AR each Large Wire Tie 1222 AR each Small Wire Tie each Tie Mount Item Quantity Size Part No Description each 70 inches Gauge Wire Pink/White each 66 inches Gauge Wire Purple/White each 62 inches Gauge Wire Orange/Black each 60 inches Gauge Wire Green/White each 12 inches Gauge Wire Green/White each 2 inches Gauge Wire Green/White each 60 inches Gauge Wire Yellow/ Black each 2 inches Gauge Wire Yellow/ Black each 64 inches Gauge Wire Blue/White each 2 inches Gauge Wire Blue/White each 68 inches Gauge Wire Red/Black each 2 inches Gauge Wire Red/Black each 60 inches Gauge Wire Black/White each 9 inches Gauge Wire Black/White each 12 inches Gauge Wire Green each 7 inches Gauge Wire Yellow each 7 inches Gauge Wire Blue each 5 inches Gauge Wire White each 12 inches Gauge Wire White each 9 inches Gauge Wire Red each 5 inches Gauge Wire Orange/Blue each 5 inches Gauge Wire Pink/Blue each 5 inches Gauge Wire Orange each 5 inches Gauge Wire Pink Ideal 6000 Bed Knife Grinder Page 21 of 22

22 Wiring-Switch Box BK/WT OR/BK PU/WT PK/WT RD/BK YL/BK GN/WT BL/WT RECEPTACLE VIEW FROM WIRE SIDE BK BLACK BL BLUE GN GREEN OR ORANGE PK PINK PU PURPLE RD RED WT WHITE YL YELLOW BK/WT CM NO NO CM LEFT DOOR LIMIT SWITCH BK/WT RIGHT DOOR LIMIT SWITCH RECEPTACLE 34-GN/WT 34-PK/WT each Receptacle each Socket each Red Push Button each Green Push Button each Limit Switch each Fork Terminal each Limit Switch each #5-40 x 1-1/2 Flathead Screw each #5-40 Nut each Lock Washer each Washer each Straight Insulated Connector each Flag Insulated Connector each Strain Relief each Grommet each Large Wire Tie each Small Wire Tie Item Quantity Size Part No Description each 48 inches Gauge Wire Black/White each 16 inches Gauge Wire Black/White each 18 inches Gauge Wire Black/White each 8 inches Gauge Wire Black/White each 3 inches Gauge Wire Black/White each 5 inches Gauge Wire Black/White each 34 inches Gauge Wire Green/White each 3 inches Gauge Wire Green/White each 36 inches Gauge Wire Red/Black each 1.5 inches Gauge Wire Red/Black each 38 inches Gauge Wire Blue/White each 1.5 inches Gauge Wire Blue/White each 40 inches Gauge Wire Yellow/ Black each 1.5 inches Gauge Wire Yellow/ Black each 38 inches Gauge Wire Orange/Black each 36 inches Gauge Wire Purple/White each 34 inches Gauge Wire Pink/White CARRIAGE AND COOLANT ON FRONT FACE MOTOR ON TOP FACE MOTOR ON BK/WT 1.5-YL/BK 1.5-BL/WT 1.5-RD/BK X1 X X1 X X1 X BK/WT 3-BK/WT 3-GN/WT GN/WT 36-RD/BK HOOD LIMIT SWITCH 38-BL/WT 1348 NO 40-YL/BK 38-OR/BK CM PU/WT BK/WT CARRIAGE AND COOLANT OFF FRONT FACE MOTOR OFF 2 TOP FACE MOTOR OFF MAIN POWER OFF 8-BK/WT BK/WT 3-BK/WT 3-BK/WT Ideal 6000 Bed Knife Grinder Page 22 of 22