VALENTINO ROSSI 2009 World Champion Fiat Yamaha Team. JAMES STEWART 2009 AMA Supercross Champion L&M Racing Yamaha. WAYNE MATLOCK Matlock Racing
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1 VALENTINO ROSSI 2009 World Champion Fiat Yamaha Team JAMES STEWART 2009 AMA Supercross Champion L&M Racing Yamaha WAYNE MATLOCK Matlock Racing
2 EXCLUSIVE RACING CHAIN FOR ROAD RACING, BEN SPIES Yamaha Racing 2009 World Superbike Champion 415ER 520ERS2 520ERV3 * ER ROAD RACING Max. 125c.c. Max. 250c.c. Max. 750c.c. Non-O-Ring X-Ring X-RING IS SUPERIOR TO OTHER O-RING DESIGNS X-RING Oil Reservoir O-RING OTHER MAKER S TYPE-A VS Oil Reservoir OTHER MAKER S TYPE-B CHRIS VERMEULEN Rizzla Suzuki Moto GP 415ER 520ERS2 520ERV3 * 1.5 TO 2 TIMES LONGER WEAR RESISTANCE (Compared with Normal O-Ring) The X-Ring s four contact points DID greatly increase its sealing performance. This keeps the dirt out and the lubrication in much better than any other O-Ring. X-Rings have the greatest wear resistance of any other type of O-Ring or Non-O-Ring chain. ER OFFROAD RACING 50-85c.c. Max.250c.c. Max.750c.c. Mini MX Trials/Non-O-Ring X-Ring *ERV3 and former ERV2 connecting links are NOT interchangeable 50 HALF THE POWER LOSS (Compared with Normal O-Ring) D.I.D s PATENTED X-Ring construction reduces friction by twisting between the side plates instead of being squashed. Normal DID O-Rings and other makers modified O-Rings have squashed points that increase friction. The twisting action of the X-Ring disperses the pressure and minimizes power loss. RYAN VILLAPOTO Monster Energy Kawasaki X-Ring is a USA Registered Trademark of D.I.D-Daido Kogyo Co., Ltd., Japan
3 OFFROAD RACING, SUPERCROSS & MOTOCROSS 520ERT2 GOLD 5% Lighter Than Former ERT 520MX GOLD (G/B) 420NZ3 GOLD (G/B) Available in Gold or Black New Anti-Kinking Design NEW 520DZ GOLD (G/B) The new 520DZ is a great value in a light weight, high performance chain designed for trail riding and motocross racing. ER SX & MX RACING 420NZ3 * Max. 150c.c. Mini MX 428NZ Max. 100c.c. Mini MX 520DZ Max. 250c.c. Great Value 520ERT2 ** Max. 450c.c. SX Champion 520MX Max. 500c.c. Heavy Duty *420NZ3 & former 420NZ2 connecting links are NOT interchangeable. **ERT2 and former ERT connecting links are NOT interchangeable. Copyright Sarah Gutierrez, All rights reserved SEBASTIEN POURCEL Team Kawasaki FIM MX1 EXTREME IMPACT PIN STRENGTH Hard chromium carbide layer Pin Bushing Soft α-phase CHAD REED Monster Energy Kawasaki 520ERT2 is used by the top factory Supercross and Motocross Teams. 520MX chain has higher tensile strength for maximum performance and is ideal for muddy conditions. D.I.D s exclusive SDH pin treatment is the secret behind the superior performance of our 520ERT2, 520MX and all NZ Series chains. SDH hi-tech pin treatment forms an extremely hard chromium carbide layer on the pins surface while maintaining a soft inner core. SDH treated pins have extreme impact strength while maintaining outstanding shock absorption. SDH creates a chain with superior wear resistance, anti-oxidation properties and performs well against invasion of hard foreign materials.
4 SUPERSTREET 530ZVM-X Available in Gold & Black 520ZVM-X and 525ZVM-X Available in Gold & Black D.I.D S NEW SERIES WITH GREATER RIGIDITY SUPER STREET X-RING ZVM-X 520ZVM-X 525ZVM-X 530ZVM-X Max. 1200c.c. Max. 1300c.c. Max. 1400c.c.* SUPER STRONG LONGEST WEARING All X-Ring chains are available in Gold and Standard Black (unplated steel). *The 530ZVM-X is also applicable for custom V-Twin motorcycles. CREATED FROM THE SEVERE DEMANDS OF WORLD SUPERBIKE RACING D.I.D is proud to introduce the new ZVM-X Series. In developing this new series, D.I.D focused on improving Rigidity. Traditionally, Tensile Strength has been used to indicate the overall strength of a chain. But Tensile Strength is only a laboratory static measurement of a chain s breaking point. Rigidity, on the other hand, is the ability of a chain to withstand the forces that occur in a rider s real world experience. Increased rigidity means better power transfer from the engine to the ground and greater resistance to stretching under load. This translates to smooth handling, quicker response time and overall improved performance that meets the demands of today s high-performance machines. AARON YATES Jordan-Suzuki American Superbike
5 NEW PRO-STREET X-RING VX SERIES Born from years of experience in MotoGP development at the most demanding race tracks the world over, D.I.D s New Pro-Street X-Ring VX Series was created lighter and stronger with an advanced designed longer wearing X-Ring. Available in Gold G/B and Black 50/530VX JORGE LORRENZO Fiat Yamaha TeamMoto GP 525VX PRO-STREET X-RING VX 525VX 50/530VX Max. 400c.c. Max. 750c.c. Max. 1000c.c. High Performance Economical Price VM SERIES GOLD (G/B) STREET & OFFROAD PREMIUM X-RING 428VM 525VM2 50(530)VM 532ZLV PREMIUM X-RING VM Max. 350c.c. Max. 750c.c. Max. 750c.c. Max. 1000c.c. Max. 900c.c. Half the Friction & Longer Life* *Compared with O-Ring 520VT2 GOLD ENDURO RACING NARROW X-RING This Narrow chain is now upgraded with the low friction D.I.D X-Ring for greater performance and longer wear. The 520VT2 is designed for Enduro racing motorcycles that can not accommodate a wider sealed chain due to clearance limitations. X-RING Oil Reservoir Oil Reservoir ENDURO RACING X-RING VT 520VT2* Max. 500c.c. Narrow *VT2 and VT connecting links are NOT interchangeable. ATV RACING X-RING Special steel alloy is used to provide extra strength required for Quad racing. 520ATV GOLD ATV RACING 520ATV up to 750c.c. Low Friction JOSH CASTER Matlock Racing
6 CHAIN CUTTING AND RIVETING ZJ RIVET CONNECTING LINK KM500R cutting and riveting pins D.I.D s ZJ Rivet Type Connecting Link has comparable strength to that of the other links that compose the factory assembled chain body. This tremendous strength is the result of the new pin head designed to be precisely riveted in a uniform circular configuration with the KM500R and chain tools. Steel construction for maximum strength Small compact design Simple to use with easy to follow instructions ZJ rivet type connecting links are available for all of the V, VM, VT, ZVM and Exclusive Racing Series chains and the 428NZ-530NZ series chains. ZJ rivet links are not currently available for 630V and 632V chains. Cutting and riveting for the smaller size 415, 420 and 428 chains require three supplemental parts in addition to the complete set that comes with the KM500R. D.I.D's new KM500R cutting and riveting tool features a new riveting pin designed required for use with D.I.D 525VX, 530VX, 525ZVM-X and 530ZVM-X chains. The new pins are identifiable by the groove on their outer surface. These new KM500R pins are also compatible with ALL D.I.D V Series, VM Series and ZVM2 Series ZJ links. ZJ (Rivet Type Connecting Link) FJ (Press-in Fit and Clip Type) RJ (Loose Fit and Clip Type) Comparison in strength with the chain equal to 100! DID chain tool is exclusively designed for use only with DID ZJ type connecting links. DID ZJ type connecting links are strongly recommended when a particular type of connecting link is not designated as an original part of the motorcycle. For sealed chains, you are strongly recommended to use ZJ connecting links. The operation in cutting and riveting work with the DID chain tool must be performed with complete adherence to the instruction manual enclosed.! The displacement charts in this brochure are for reference only; displacement limitations may vary from model to model. Displacement guidelines are NOT applicable for converted (modified) motorcycles, chain conversions from Original Equipment Manufacturer s required size chain, or racing motorcycles. If your stock motorcycle came with an endless chain, a replacement chain must be installed with a rivet type connecting link.! DID motorcycle chains undergo many quality controls during manufacturing. Except for faulty materials and workmanship, the following are excluded from our responsibility; normal wear, incorrect fitment, poor maintenance, any alternation of the motorcycle, or racing use. SPROCKET ALIGNMENT It is important to check sprockets for wear periodically. If wear occurs on the side of the teeth, it means there is misalignment, a condition which will result in greatly reduced chain life. Check sprocket alignment visually by sighting across them from the rear of the motorcycle or by placing a ruler against them to see if they are in the same plane. Realign or replace as required. When new sprockets are installed, they should be carefully aligned on the shafts with a straight edge. Misalignment increases drive noise level and also increases chain and sprocket wear. s operating on misaligned sprockets have a tendency to develop tight joints because sprocket teeth force the inside plates outward on the bushings, thus binding the joint. A WORD ON SAG ADJUSTMENT A drive chain that is too tight speeds up wear by excessive pressure on the sprocket teeth, the chain joints and the shaft bearings. A chain that is too loose will wear quickly and may have a whip action that can cause it to snap. A chain that is too tight or too loose will result in excessive elongation. Normal sag (see diagram) is 3/4"*. To check, press down on the top strand of the drive chain with your fingers. Tighten or loosen to achieve 3/4"*. *This is normal sag, however, your specific motorcycle requirements may vary. Please consult your dealer or owners manual. For motocross motorcycles, please consult the owner s manual or a qualified mechanic.
7 SPECIFICATIONS EXCLUSIVE RACING ER SUPER STREET X-RING ZVM-X GREATEST WEAR RESISTANCE PREMIUM X-RING VM ATV RACING ENDURO RACING X-RING VT PRO-STREET X-RING VX PROFESSIONAL O-RING V D.I.D ER chain is designed exclusively for motorcycle racing. This high performance, light weight chain provides the winning edge in world class competition. 415ER , RJ 520ERS , RJ 520ERT2* , RJ 520MX , RJ 520ERV3* ,660 X 3,100 - D.I.D Super Street s feature the new X-Ring designed for maximum wear resistance. Super Street s are the strongest, longest wearing high performance drive chains available. 520ZVM-X ,745 X 3, ZVM-X ,408 X 4, ZVM-X ,408 X 4,000 - VM Series s have superior strength to withstand the tremendous horsepower of current high performance motorcycles. A patented low friction X-Ring is used for maximum performance. 428VM ,960 X 2, ,050 X 3, VM ,580 X 3,450 50(530)VM ,700 X 3, ZLV ,750 X 3,300 - D.I.D s 520ATV X-Ring chain was designed exclusively for the severe demands of ATV racing. 520ATV ,610 X 3,250 Narrow width of X-Ring allows chain to be used on bikes originally equipped with Non-O-Ring chain. Consult DID or your dealer for application 520VT2* X 3,060 VX Series s have Greater Wear Resistance and Rigidity compared to our Professional O-Ring V Series. A patented low friction X-Ring is used for maximum performance ,610 X 3, VX ,220 X 3,600 50(530)VX ,220 X 3,800 - The Professional O-Ring Series is a high quality O-Ring chain with excellent wear resistance. D.I.D Professional V Series chain is a great value O-Ring chain. 420V ,560 O 700 RJ 428V ,300 O 1, V ,820 O 2,050 XJ SUPER NON-O-RING NZ Feature: SDH treatment on pins Quad-riveted pins Solid bushing 420NZ3* , RJ 428NZ , DZ , RJ 520NZ , NZ , (530)NZ , NOTES: 1. Seal Type: O = O-Ring, X = X-Ring 2. Pitch: 415/420/428 = 12.70mm (1/2 ), 520/525/50(530)/532 = mm (5/8 ), 630/632 = 19.05mm (3/4 ) 3. Width: 415 = 4.76mm (.187 ), 420/520 = 6.35mm (.250 ) 428 = 7.94mm (.313 ), 525 = 7.93mm (.312 ) 50(530)/630/632 = 9.53mm (.375 ) 4. D.I.D chain will be continually improved and up-dated without notice to meet the ever increasing demands of modern machines. 5. Connecting links between chain types and models are NOT interchangeable.you must use connecting link designed for your specific chain. EXAMPLE: (FJ) connecting links are NOT compatible with 520V chains. * The 520ERT2, 520ERV3, 520VT2 and 420NZ3 chains replaced their previous chain models. The master links NOT interchangeable.
8 RYAN DUNGEY Rockstar Makita Suzuki LARRY PEGRAM Pegram Ducati APPLICATION CATEGORY STREET SPRINT SUPERBIKE & SUPERSPORT ENDURANCE SUPERCROSS & MOTOCROSS TRIAL RALLY & ENDURO DUAL PURPOSE ATV Disp. (c.c.) VM 525VM2 50(530)VM 520ZVM-X 525ZVM-X 50(530)ZVM-X 428V 525VX 50(530)VX 415ER 520ERS2 520ERV3 520ERV3 420NZ3 428NZ 520DZ 520ERT2 520MX 520ERS2 520ERV3 520VT2 428VM 428V 520ATV *The above displacement chart is for reference only; displacement limitations may vary from model to model. Displacement guidelines are NOT applicable for converted (modified) motorcycles, chain conversions from Original Equipment Manufacturer s required size chain, or racing motorcycles. If your stock motorcycle came with an endless chain, a replacement chain must be installed with a rivet type connecting link. Printed in USA Cat. No. 103B05-11EU 2010 D.I.D Co., Ltd.
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