2000 lb manual winch
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1 2000 lb manual winch Model Operation Instructions Due to continuing improvements, actual product may differ slightly from the product described herein Mission Oaks Blvd., Camarillo, CA Visit our website at: To prevent serious injury, read and understand all warnings and instructions before use. Copyright 2007 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions or replacement parts, please call
2 Specifications Capacity Construction Winch Action Base Dimensions Weight 2000 Pounds Steel Plate Double Geared Pinion and Ring 3-1/2 W X 5-1/2 L 6.6 Pounds Save This Manual You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Write the product s serial number in the back of the manual near the assembly diagram, or write month and year of purchase if product has no number. Keep this manual and invoice in a safe and dry place for future reference. GENERAL SAFETY RULES WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. SAVE THESE INSTRUCTIONS Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Keep bystanders and children away while operating the Winch. Distractions can cause you to lose control. Stay alert. Watch what you are doing, and use common sense when operating the Winch. Do not use the Winch while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating this product may result in serious personal injury. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the Winch in unexpected situations. SKU For technical questions, please call Page 2
3 Use safety equipment. Always wear eye protection. Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Always wear ANSI-approved safety goggles and a dust mask/respirator when using or performing maintenance on this tool. Maintain labels and nameplates on the tool. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Do not force the tool. Do not attempt to use the Winch to move more than 2,000 Pounds. Do not force the tool and do not use the tool for a purpose for which it is not intended. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. Never use Winch if the rope is frayed, or the cable becomes kinked or knotted. Replace the line when damaged. This winch is intended for horizontal use only. Never attempt to lift anything vertically with this product. Tool service must be performed only by qualified repair personnel using identical replacement parts. Service or maintenance performed by unqualified personnel could result in a risk of injury. Unpacking When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. Assembly Instructions Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. Mounting the Winch Before beginning, ensure that the area where the Winch is going to be mounted has sufficient space to allow free action after mounting. Make sure that the drilling path has no hidden utility wiring, or other obstructions behind the drilling area. SKU For technical questions, please call Page 3
4 4. Determine that the area where the Winch is to be connected can withstand the stress of pulling up to 2,000 Pounds. Using the holes on the bottom of the base as a template, take a pencil and mark the area where the Winch is going to be installed. Drill holes in the surface and mount the Winch using Grade 5, 3/8 diameter bolts and lock washers and nuts (neither included) capable of withstanding the pressure created by using the Winch. Please Note: A line for the Winch is not included. When purchasing rope or cable, consider the application for which the Winch will be used and be sure to purchase rope or cable that has a high enough rating to handle the weight for the intended application. Purchase of an task-appropriate safety hook, with locking latch, is also recommended. The Hook must be attached securely to the end of the cable or rope not secured to the Drum. Attaching rope to the Winch Attaching rope requires no additional hardware. Thread the rope through the holes in the drum of the winch. See illustrations to the right for examples of how to secure the rope safely. Warning: Keep four complete turns of rope around the drum at all times. Having less rope wrapped around the drum can cause the rope to slip free and cause serious personal and/or property damage. Rope Connection Attaching cable to the Winch Attaching cable to the Winch requires the use of a cable keeper (not included) to hold the end of the Cable in place. SKU For technical questions, please call Page 4
5 Attach the cable keeper through the square holes of the Winch. Secure cable firmly underneath the cable keeper, as shown to the right. Cable Keeper Warning: Keep four complete turns of cable around the drum at all times. Having less cable wrapped around the drum can cause the cable to slip free and cause serious personal and/or property damage. Operation Instructions Winch Connection Be aware of dynamic loading! Suddenly starting or jerking against load may briefly create excess load causing product failure. Depress the Cable Lock Lever (20) and extend cable or rope out. Secure to the object being winched. Release the Cable Lock Lever and use the Ratchet Handle to retract line in, pulling the object. Do not stand in-line with the rope or cable while drawing line in; the line could break and whip back towards the Winch causing serious personal injury and/or property damage. For increased safety, stand to the side while winching object and use safety gear. Keep children and bystanders clear of work area. When finished, secure object and disconnect the Winch line. The Winch is not designed to hold items for extended periods of time. INSPECTION, MAINTENANCE, AND CLEANING WARNING! Make sure the Power Switch of the tool is in its OFF position and that the tool is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. BEFORE EACH USE, inspect the general condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged rope or cable, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use. Do not use damaged equipment. If using Rope: Inspect frequently. Rope can stretch and break down quickly, especially if exposed to wet conditions. Never attempt to repair damaged or frayed rope, always replace it. Cable should be inspected frequently, and if damaged, replaced. SKU For technical questions, please call Page 5
6 PARTS LIST and assembly diagram Part Description Qty 1 Sleeve 1 2 Gear Assembly Gear Assembly Gear Assembly Gear Assembly Nut 1 7 Screw 1 8 Bushing 1 9 Drive Gear Assembly Drive Gear Assembly Drive Gear Assembly Shaft 1 13 C-clip 1 14 Nut 1 Part Description Qty 15 Handle Guide Bracket 1 16 Handle Assembly Handle Assembly Handle Assembly Screw 1 20 Cable Lock Lever 1 21 Switch Assembly Switch Assembly Switch Assembly Switch Assembly Switch Assembly Nut 1 27 Base 1 Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Assembly Diagram SKU For technical questions, please call Page 6
7 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state Mission Oaks Blvd. PO Box 6009 Camarillo, CA (800) SKU For technical questions, please call Page 7
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