QUICK CONNECT FOR 2.0, 4.0 & 5.0 GASES

Transcription

1 BROEN LAB QUICK CONNECT FOR 2.0, 4.0 & 5.0 ES BROEN LAB QUICK CONNECT FOR 2.0, 4.0 & 5.0 ES BROEN LAB QUICK CONNECT FOR 2.0, 4.0 & 5.0 ES LAB

2 TABLE OF CONTENTS Content Page Table of Content 2 BROEN-LAB UniFlex TM BASIC 4 Introduction 5 Burning Gases Panel Mounted...6 Bench Mounted...7 Wall Mounted, exposed pipe & concealed pipe...8 Suspended Mounted...9 Technical Gases Accesories - Flowmeter...10 Accesories - Outlets...11 Accesories - Outlet with needle valve...12 Accesories - Pressure regulator...13 Panel Mounted...13 Bench Mounted...14 Wall Mounted, exposed pipe & concealed pipe...15 Suspended Mounted...16 Accesories - Flowmeter...17 Accesories - Outlets...18 Accesories - Outlet with needle valve...19 Accesories - Pressure regulator...20 Accesories - Pressure regulator...21 Ordering Information

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4 BROEN-LAB UNIFLEX TM BASIC THIS IS BROEN-LAB UNIFLEX BASIC BROEN-LAB UniFlex TM BASIC line offers a very high quality and durability combined with the complete program, which adds up to low LCC (Life Cycle Costs). BROEN-LAB OFFERS CUSTOMER BENEFITS Safe and Simple Installation Complete Range One Stop Shopping Just-In-Time Deliveries One Valve More Connections Approved as a Complete System More application (headwork) options Mix & Match - Build your Own Configuration Uniform Design / Dimensions Customization to Meet Customer Needs Double Sealing 100 % Testing BROEN-LAB POLYCOAT Powder Coating MORE EFFICIENCY MORE PLUG & PLAY MORE CUSTOM-MADE MORE QUALITY BROEN-LAB UniFlex TM BASIC fittings are designed for laboratory use. The operation and the configuration of the fittings are highly adapted to the requirements of a modern laboratory. THIS IS BROEN-LAB UNIFLEX BROEN-LAB UniFlex TM is a unique and patented connection, which allows customers to choose from various connection methods, such as hoses, Cu, PEX of Stainless Steel pipes, without changing the valve itself. It provides unique flexibility, not only for the installer, but also for the end-user. Due to the flexibility of the system, the quick installation and savings on fittings, this system offers lower TIC (Total Installed Costs). 4

5 V Ar He O 2 H 2 N 2 CO 2 CA LPG G WNR WCF WNC WNH V Ar He O 2 H 2 N 2 CO 2 CA LPG G WNC WNR WCF WNH INTRODUCTION WHAT IS? BROEN-LAB Quick Connect is the new innovative and flexible lab solution, it has a compact design that increases the size of the working area and reduces the downtime of the laboratory. With BROEN-LAB Quick Connect you no longer have to finalise all processes in the laboratory layout from the outset. It lets you change both gas and fluid types as well as accessories, quickly and easily - with no need for external assistance. This flexibility means that you can convert for different types of tests or trials in the same room. In other words, it gives you several labs in one. This means that you are ready when the world changes. FEATURES: Easy to install o o 7 different ways of mounting BROEN-LAB UniFlex inlet connection Non-return valve in the outlet o Closes when the plug is disengaged Product numbers in this catalogue are according to the EN norm. For SEFA norm, please contact your BROEN-LAB representative. MEDIAS: Burning gases Technical gases Purity 2.0, 4.0 & 5.0 Adaptable for changes Water For water sorts please contact your BROEN-LAB representative o o 100% safe o o Flexible lab solution Wide range of accessories Unique key system Colour coded according to the EN or SEFA norm TECHNICAL INFORMATION: Materials: Body: Products prepared for 4.0 and 5.0, all wetted materials are ultrasonic cleaned and packed in sealed bags. PLUG AND PLAY ACCESSORIES 100 % SAFE VERSATILE MOUNTING CUSTOMISED FOR SPECIFIC NEEDS KEY AND COLOUR CODED SYSTEM QUICK AND EASY TO USE SEVERAL LABS IN ONE 5

6 PANEL MOUNTED BURNING ES Panel mounted Quick Connect with media indication according to EN Temperature range: 0-90 C Max. working pressure: 16 bar / 232 psi Test pressure: 1 x working pressure Inlet: BROEN-LAB UniFlex TM / M24 x 1 Nitrile (NBR) Mineral oil based MOUNTING INFORMATION Installation example Panel mounted: Inlet BROEN-LAB UniFlex M24x1 For further information, please contact your BROEN-LAB representative. Dimension for mounting hole SW20 Built-in: Inlet BROEN-LAB UniFlex Panel thickness 1-6 mm Media Key number Panel Built-in LPG Propan/Butan (LPG) G Natural Gas (G)

7 BENCH MOUNTED BURNING ES Bench mounted Quick Connect with media indication according to EN Temperature range: 0-90 C Max. working pressure: 16 bar / 232 psi Test pressure: 1 x working pressure Inlet: BROEN-LAB UniFlex TM Nitrile (NBR) Mineral oil based MOUNTING INFORMATION Installation example 48 For further information, please contact your BROEN-LAB representative Dimension for mounting hole M30x1,5 2,6x6 2,6x6 36 ±0,05 Inlet BROEN-LAB UniFlex Media Key number LPG Propan/Butan (LPG) XX G Natural Gas (G) XX 7

8 WALL MOUNTED, EXPOSED PIPE & CONCEALED BURNING ES Wall mounted with exposed pipe or concealed pipe Quick Connect. Special designed for sheet metal walls, where it is possible to cut threads. Media indication according to EN Wall can be supported with a mounting disc. (24 13 XXX) Temperature range: 0-90 C Max. working pressure: 16 bar / 232 psi Test pressure: 1 x working pressure Inlet: BROEN-LAB UniFlex TM Nitrile (NBR) Mineral oil based MOUNTING INFORMATION Installation example Exposed pipe: 48 Inlet BROEN-LAB UniFlex 67 For further information, please contact your BROEN-LAB representative. Dimension for mounting hole Front: Rear: M3 (x4) 22 ±0,1 22 ±0,1 4,5 (x4) 22 ±0,1 22 ±0,1 Concealed pipe: Dimension for mounting hole M3 (x4) Inlet BROEN-LAB UniFlex 8 22 ±0,1 19,5 22 ±0,1 Media Key number Exposed pipe Concealed pipe LPG Propan/Butan (LPG) G Natural Gas (G)

9 SUSPENDED MOUNTED BURNING ES Suspended mounted Quick Connect with media indication according to EN Temperature range: 0-90 C Max. working pressure: 16 bar / 232 psi Test pressure: 1 x working pressure Inlet: BROEN-LAB UniFlex TM Nitrile (NBR) Mineral oil based MOUNTING INFORMATION Installation example M30x1,5 Inlet BROEN-LAB UniFlex For further information, please contact your BROEN-LAB representative. 46 2,6x6 Dimension for mounting hole ±0,05 2,6x Media Key number LPG Propan/Butan (LPG) XX G Natural Gas (G) XX 9

10 ACCESORIES - FLOWMETER BURNING ES Flowmeter with built-in needle valve and non-return valve for Quick Connect with media indication according to EN Outlet: 1/4 NPT Nitrile (NBR) Mineral oil based ,5 25 Outlet:1/4" NPT For further information, please contact your BROEN-LAB representative. Option: SW14 1/4" NPT male Hose nozzle: 93C0850 Outlet options, tube fittings Straight Straight Elbow Elbow (to be ordered separately) Stainless Steel Stainless Steel OD 1/8 x male 1/4 NPT 96i i i i01100 OD 1/4 x male 1/4 NPT 96i i i i01090 OD 6mm x male 1/4 NPT 96i i i i01080 OD 8mm x male 1/4 NPT 96i i i i00430 OD 10mm x male 1/4 NPT 96i i i i01680 Media Key number Low flowrate High flowrate LPG Propan/Butan (LPG) G Natural Gas (G)

11 ACCESORIES - OUTLETS BURNING ES Straight or 90 outlet with non-return valve for Quick Connect with media indication according to EN Outlet: 1/4 NPT Nitrile (NBR) Mineral oil based For further information, please contact your BROEN-LAB representative Outlet options, tube fittings Straight Straight Elbow Elbow (to be ordered separately) Stainless Steel Stainless Steel OD 1/8 x male 1/4 NPT 96i i i i01100 OD 1/4 x male 1/4 NPT 96i i i i01090 OD 6mm x male 1/4 NPT 96i i i i01080 OD 8mm x male 1/4 NPT 96i i i i00430 OD 10mm x male 1/4 NPT 96i i i i01680 Media Key number Straight outlet 90º outlet LPG Propan/Butan (LPG) G Natural Gas (G)

12 ACCESORIES - OUTLET WITH NEEDLE VALVE BURNING ES Outlet with needle valve and non-return valve for Quick connect, with media indication according to EN Outlet: 1/4 NPT Nitrile (NBR) Mineral oil based For standard configuration please refer to the item numbers below. For further information, please contact your BROEN-LAB representative Outlet: 1/4" NPT Option: SW14 1/4" NPT male Hose nozzle: 93C0850 Outlet options, tube fittings Straight Straight Elbow Elbow (to be ordered separately) Stainless Steel Stainless Steel OD 1/8 x male 1/4 NPT 96i i i i01100 OD 1/4 x male 1/4 NPT 96i i i i01090 OD 6mm x male 1/4 NPT 96i i i i01080 OD 8mm x male 1/4 NPT 96i i i i00430 OD 10mm x male 1/4 NPT 96i i i i01680 Media Key number LPG Propan/Butan (LPG) G Natural Gas (G)

13 PANEL MOUNTED TECHNICAL ES Panel mounted Quick Connect with media indication according to EN Temperature range: 0-90 C Max. working pressure: 16 bar / 232 psi Test pressure: 1 x working pressure Inlet: BROEN-LAB UniFlex TM / M24x1 FKM Perflouropolyether based MOUNTING INFORMATION Installation example Panel mounted: Inlet BROEN-LAB UniFlex For further information, please contact your BROEN-LAB representative Built-in: M24x1 Dimension for mounting hole SW Inlet BROEN-LAB UniFlex Panel thickness 1-6 mm Panel mounted Built-in Media Key number and and 5.0 CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) Nitrogen (N 2 ) Oxygen (O 2 ) Vacuum (V) Argon (Ar) Helium (He) Hydrogen (H 2 ) Carbon Dioxiode (CO 2 )

14 BENCH MOUNTED TECHNICAL ES Bench mounted Quick Connect with media indication according to EN13792 Temperature range: 0-90 C Max. working pressure: 16 bar / 232 psi Test pressure: 1 x working pressure Inlet: BROEN-LAB UniFlex TM FKM Perflouropolyether based For further information, please contact your BROEN-LAB representative. MOUNTING INFORMATION Installation example Dimension for mounting hole M30x1, ,6x ,6x6 36 ±0,05 Inlet BROEN-LAB UniFlex Media Key number and 5.0 CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) XX XX Nitrogen (N 2 ) XX XX Oxygen (O 2 ) XX Vacuum (V) XX XX Argon (Ar) XX XX Helium (He) XX XX Hydrogen (H 2 ) XX Carbon Dioxiode (CO 2 ) XX XX 14

15 WALL MOUNTED, EXPOSED PIPE & CONCEALED TECHNICAL ES MOUNTING INFORMATION Installation example Exposed pipe: 48 Concealed pipe: 48 I I Inlet BROEN-LAB UniFlex Inlet BROEN-LAB UniFlex Wall mounted with exposed pipe or concealed pipe Quick Connect. Special designed for sheet metal walls, where it is possible to cut threads. with media indication according to EN Wall can be supported with a mounting disc. (24 13 XXX) Temperature range: 0-90 C Max. working pressure: 10 bar / 1 psi Test pressure: 1 x working pressure Inlet: BROEN-LAB UniFlex TM FKM Perflouropolyether based For further information, please contact your BROEN-LAB representative Dimension for mounting hole Front: Rear: M3 (x4) 22 ±0,1 22 ±0,1 Dimension for mounting hole M3 (x4) 22 ±0,1 4,5 (x4) 22 ±0,1 22 ±0,1 19,5 22 ±0,1 Exposed pipe Concealed pipe Media Key number and and 5.0 CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) Nitrogen (N 2 ) Oxygen (O 2 ) Vacuum (V) Argon (Ar) Helium (He) Hydrogen (H 2 ) Carbon Dioxiode (CO 2 )

16 SUSPENDED MOUNTED TECHNICAL ES Suspended mounted Quick Connect, with media indication according to EN Temperature range: 0-90 C Max. working pressure: 16 bar / 232 psi Test pressure: 1 x working pressure Inlet: BROEN-LAB UniFlex TM FKM Perflouropolyether based For further information, please contact your BROEN-LAB representative. MOUNTING INFORMATION Installation example Inlet BROEN-LAB UniFlex M30x1, ,6x6 Dimension for mounting hole ,6x6 36 ±0,05 48 Media Key number and 5.0 CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) XX XX Nitrogen (N 2 ) XX XX Oxygen (O 2 ) XX Vacuum (V) XX XX Argon (Ar) XX XX Helium (He) XX XX Hydrogen (H 2 ) XX Carbon Dioxiode (CO 2 ) XX XX 16

17 ACCESORIES - FLOWMETER TECHNICAL ES Flowmeter with built-in needle valve and non-return valve for Quick Connect with media indication according to EN Outlet: 1/4 NPT FKM Perflouropolyether based For further information, please contact your BROEN-LAB representative. See dimensions on page 10. Outlet options, tube fittings Straight Straight Elbow Elbow (to be ordered separately) Stainless Steel Stainless Steel OD 1/8 x male 1/4 NPT 96i i i i01100 OD 1/4 x male 1/4 NPT 96i i i i01090 OD 6mm x male 1/4 NPT 96i i i i01080 OD 8mm x male 1/4 NPT 96i i i i00430 OD 10mm x male 1/4 NPT 96i i i i01680 Media Key number Low flowrate 0-6 l/min High flowrate 0-15 l/min CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) Nitrogen (N 2 ) Oxygen (O 2 ) Vacuum (V) Argon (Ar) Helium (He) Hydrogen (H 2 ) Carbon Dioxiode (CO 2 )

18 ACCESORIES - OUTLET TECHNICAL ES Straight or 90 outlet with non-return valve for Quick Connect with media indication according to EN Outlet: 1/4 NPT FKM Perflouropolyether based For further information, please contact your BROEN-LAB representative. See dimensions on page 11. Outlet options, tube fittings Straight Straight Elbow Elbow (to be ordered separately) Stainless Steel Stainless Steel OD 1/8 x male 1/4 NPT 96i i i i01100 OD 1/4 x male 1/4 NPT 96i i i i01090 OD 6mm x male 1/4 NPT 96i i i i01080 OD 8mm x male 1/4 NPT 96i i i i00430 OD 10mm x male 1/4 NPT 96i i i i01680 Straight outlet 90 outlet Media Key number and and 5.0 CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) Nitrogen (N 2 ) Oxygen (O 2 ) Vacuum (V) Argon (Ar) Helium (He) Hydrogen (H 2 ) Carbon Dioxiode (CO 2 )

19 ACCESORIES - OUTLET WITH NEEDLE VALVE TECHNICAL ES Outlet with needle valve and non-return valve for Quick Connect, with media indication according to EN Outlet: 1/4 NPT FKM Perflouropolyether based For further information, please contact your BROEN-LAB representative. See dimensions on page 12. Outlet options, tube fittings Straight Straight Elbow Elbow (to be ordered separately) Stainless Steel Stainless Steel OD 1/8 x male 1/4 NPT 96i i i i01100 OD 1/4 x male 1/4 NPT 96i i i i01090 OD 6mm x male 1/4 NPT 96i i i i01080 OD 8mm x male 1/4 NPT 96i i i i00430 OD 10mm x male 1/4 NPT 96i i i i01680 Media Key number and 5.0 CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) Nitrogen (N 2 ) Oxygen (O 2 ) Vacuum (V) Argon (Ar) Helium (He) Hydrogen (H 2 ) Carbon Dioxiode (CO 2 )

20 ACCESORIES - PRESSURE REGULATOR TECHNICAL ES BROEN-LAB Quick Connect fittings can be supplied with a single stage pressure regulator. A single stage regulator is used to reduce the inlet pressure [P1] to the outlet pressure [P2] in one step. By turning the hand wheel the outlet [P2] pressure can be adjusted. Fittings with pressure regulator may only be used for the following non-burning 2.0 (99% pure) gases: Compressed Air (CA) Nitrogen (N2) Carbon Dioxide (CO2) 100,5 53,5 Argon (Ar) Outlet: G3/8 Optional: With Shut-off valve, 90 open-close, lift/turn handle 39 Not recommended for He. 31,6 May NOT be used for Oxygen! FLOW CHARACTERISTICS Media Key number 2.0 CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) Nitrogen (N 2 ) Oxygen (O 2 ) Vacuum (V) Argon (Ar) Helium (He) Hydrogen (H 2 ) Carbon Dioxiode (CO 2 )

21 ACCESORIES - PRESSURE REGULATOR 2.0, 4.0 AND 5.0 TECHNICAL ES BROEN-LAB Quick Connect fittings can be supplied with a single stage pressure regulator. A single stage regulator is used to reduce the inlet pressure [P1] to the outlet pressure [P2] in one step. By turning the hand wheel the outlet [P2] pressure can be adjusted, with media indication according to EN Type: Purity: Up to 5.0 Outlet: Optional: Diaphragm single stage pressure regulator with non-return valve 1/4 NPT female With needle valve p 2 [bar] 3,50 3,00 2,50 2,00 1,50 1,00 0,50 0,00 0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00 Flow, Q [(Norm) m 3 /h] Recommended inlet pressure: P2 P1 0-3 bar: 7-16 bar 0-10 bar: 16 bar See dimensions on page 13. p 2 [bar] 12,00 10,00 8,00 6,00 4,00 2,00 Materials in media contact: Metal: Plastics: 0,00 0,00 5,00 10,00 15,00 20,00 25,00 Flow, Q PVDF FKM [(Norm) m 3 /h] Media Key number 0-3 bar 0-10 bar CA N 2 O 2 V Ar He H 2 CO 2 Compressed Air (CA) Nitrogen (N 2 ) Oxygen (O 2 ) Vacuum (V) Argon (Ar) Helium (He) Hydrogen (H 2 ) Carbon Dioxiode (CO 2 )

22 TECHNICAL ES 22

23 Generally, item number for BROEN-LAB Quick Connect has the following structure: 24 XX XXX 10 XX - XX BROEN-LAB Series no. Country code Inlet type 10 - International mm, M30x1,5 Mounting/assesories mm, M30x1, Panel mm, M30x1, Bench 12 - Wall, exposed, concealed Serial number 13 - Wall, disc mounted 14 - Suspended 20 - Flowmeter 21 - Outlets 22 - Outlet with needlevalve 30 - Pressure regulator Media code * H 2 CA O 2 Non-burning technical gases 19 Hydrogen (H 2 ) 21 Compressed air (CA) 22 Oxygen (O 2 ) G LPG Burning gases 9 Natural gas (G) 11 Liquified Gases (LPG) Water N 2 23 Nitrogen (N 2 ) WNC 07 Water non-potable, cold (WNC) CO 2 24 Carbon Dioxide (CO 2 ) WNH 08 Water non-potable, warm (WNH) Ar 25 Argon (Ar) WCF 05 Coolent water, feed (WCF) He 26 Helium (He) WCR 06 Coolent water, return (WCR) V 28 Low Vacuum (V) (1000 to 1 mbar) * Other media on request. Please contact your local BROEN-LAB representative. 23

24 BROEN-LAB develops, manufactures and sells Laboratory Fittings, Emergency Shower Systems and Eye Wash Systems into a broad spectrum of laboratories and industrial locations; sectors include Pharmaceutical, Food&Beverage and Academia. Our expertise and product quality ensure optimal solutions compliant to all relevant international norms setting new standards in risk mitigation in modern research and development facilities. BROEN-LAB offer solutions that ensure the functionality, compliance, hygiene, durability and safety are of the highest priority. For over 50 years our products have been integrated into a wide variety of workplaces, laboratories, hospitals and industrial locations, with features that are assessed and designed to be flexible, durable and compliant offering a broad range of options tailored to each location. This inherent design integrity provides confidence in the solution adopted wherever in the world these are applied. BROEN-LAB is a collaboration partner in the design and layout of your next laboratory and it s integrated safety solutions. HEAD OFFICE BROEN-LAB A/S Drejervænget 2 DK-5610 Assens Tel.: Fax lab@broen-lab.com INTERNATIONAL OFFICES BROEN-LAB Ltd. Unit 9 Navigation Point, Golds Hill Way Tipton West Midlands DY4 OPY U.K. Tel.: Fax lab@broen-lab.com BROEN-LAB Singapore Pte. Ltd. 10 Bukit Batok Crescent #10-02 The Spire Singapore Tel.: Fax: lab@broen-lab.com BROEN-LAB A/S ISO 9001 certification In September 1991 BROEN-LAB A/S was certified according to ISO 9001 as one of the first Danish companies. The certification was carried out by Bureau Veritas, Denmark, for our Danish site in Assens. The quality management system of BROEN-LAB A/S now complies with detailed specifications laid down by the internationally acknowledged EN ISO 9001:2008. This certification will further contribute to reputation for quality and reliability of BROEN-LAB A/S. BROEN-LAB GmbH Tel.: Fax lab@broen-lab.com BROEN-LAB Sverige AB Tel.: Fax lab@broen-lab.com BROEN-LAB Inc. 15 Constitution Drive Suite 122 Bedford NH USA Tel.: lab@broen-lab.com 99B BASIC - REV