P O L Y I N F O R M Providing industrial and environmental safety

Size: px

Start display at page:

Download "P O L Y I N F O R M Providing industrial and environmental safety"

Rafe Jennings
5 years ago
Views:

1 P O L Y I N F O R M Providing industrial and environmental safety Address: Ligovsky ave., 254, St. Petersburg, Russia, info@polyinform.com Web: Ph.: +7 (812) (812) Fax: +7 (812)

2 POLYINFORM SINCE MAIN ACTIVITIES: 1. Environmental safety providing Recultivation of oil contaminated soil and water, Tanks and sludge pits/lagoons cleaning, Hazardous waste disposal. 2. Industrial safety providing Evaluation of pipelines, reservoirs and metal, constructions technical state - contactless, inspection, visual and measuring tests, ultrasonic thickness and hardness tests etc. 3. Industrial construction Design and construction of the sites for industrial waste processing, Design, construction and maintenance of treatment facilities. Scientific and Technical Base: 7 doctors of sciences, Up to 200 professional employees, Own scientific and industrial equipment, Own scientific labs, Headquarter in Saint-Petersburg (Russia). Our Customers: NKK Corporation, Japan; Halliburton, USA; Unilever SNG, Great Britain; Total Fina Elf, France; Mahrukat, Syria; Beijing Gas, China; Dragon Oil (UAE); Saudi Aramco (Saudi Arabia); Chevron Pacific, Conoco Phillips (Indonesia); Shell petroleum Development Company (Nigeria); Lukoil Oil Company, Transneft, Diamonds of Russia Sakha Co. Ltd., TNK-BP, Moscow Oil Refinery, Rosneft Corp., ROS United Power Systems of Russia, Russian Railways, Ministry of the Natural Resources.

3 PROBLEM Pipeline monitoring is a matter of safety! Traditional methods of underwater pipelines inspection (sonars and visual inspection) do not allow evaluation of the pipelines technical state. 3

4 SOLUTION POLYINFORM has developed magnetometric inspection system for the non-contact inspection of steel underwater pipelines. ADVANTAGES: Remote (up to 10 diameters of the pipe) diagnostics of pipelines state, No preparations, no stop or disruption is required no production lost, Detects anomalies from stress, tension or corrosion in real time, Reliability over 90%, Searching for stuck smart-pigs (even without a pressure) High speed - up to 1 km daily per 1 crew, Tracing of the pipeline is possible, Inspection of non-piggable sections. LIMITATIONS: Inside pressure at least 1 MPa is required (without a pressure only stress-deformed state and locations of stuck smart-pig could be detected), The technology is applicable for steel (ferro-magnetic) materials only. 4

corrosion as well as additional magnetic mass (stuck smart-pig) From the distance up to 10

5 TECHNOLOGY PHYSICAL BASIS Software-hardware KMD-02 series devices: Using Villari Effect detect changes of the pipelines magnetic field caused by various flaws, including stress, tension or corrosion as well as additional magnetic mass (stuck smart-pig) From the distance up to 10 diameters of the subject pipeline, Received data is visualized as magnetograms and also recorded on flesh-memory. 5

UNDERWATER INSPECTION PRODUCT LINE KMD-02 SERIES

systems for non-contact magnetometric inspection

be mounted on ROV) KMD-02DS is a diveroperated

removing) inspection of underwater pipelines and

6 KMD-02D-Octopus is a diver-operated system for

6 UNDERWATER INSPECTION PRODUCT LINE KMD-02 SERIES KMD-02GR-Dolphin and KMD- 02R-Barracuda are systems for non-contact magnetometric inspection of subsea pipelines at the depth of m (to be mounted on ROV) KMD-02DS is a diveroperated system for subcontact (without insulation cover removing) inspection of underwater pipelines and metal constructions. 6 KMD-02D-Octopus is a diver-operated system for underwater pipelines inspection at the depth of m. Underwater diver-operated trace founder.

DETECTABLE DEFECTS KMD-02 series devices

by various types of defects: Stress-deformed

with loss of metal* and failure of metal's

7 DETECTABLE DEFECTS KMD-02 series devices detect anomalies of the magnetic field caused by various types of defects: Stress-deformed state SDS, Corrosion fatigue*, Defects related with loss of metal* and failure of metal's solidity, changes the pipelines geometry, unauthorized inserts as well as repair locations local damage, Unauthorized inserts. *Except pinhole corrosion 7

Tests (AFDT) by NDT methods are selected.

8 MAGNETOGRAMS: VISUALIZATION OF THE MAGNETIC FIELD During these express-analysis the received magnetometric data is processed and the locations for Additional Flaw Detecting Tests (AFDT) by NDT methods are selected. Magnetogram of the damaged sections of the pipeline Anomaly #1 Anomaly #2 Anomaly #3 Anomaly #4 Magnetogram of undamaged part of the pipeline 8

The received data is recorded to the flash memory for further

9 THE UNDERWATER INSPECTION TOOL KMD-02D-OCTOPUS Waterproof display allows an operator to monitor anomalies in real time. The received data is recorded to the flash memory for further processing. The device operated by a diver allows inspection at the depth of up to 60 m. 9

10 THE WORK FLOW OF UNDERWATER PIPELINES INSPECTION WITH KMD-02D-OCTOPUS I STAGE (PREPARATION) II STAGE (FIELD) III STAGE (EXPRESS-ANALYSIS) VI STAGE (AFDT) V STAGE (DATA PROCESSING) VI STAGE (REPORT) 1. Collecting and analysis of all necessary information about the pipeline and preparing the equipment. 2.1 Marking the trace of the pipeline the appropriate way, 2.2 Visual survey of the trace with photo- video- recording, 2.3 Contactless magnetometric inspection with KMD-02D-Octopus. 3.1 Express analysis of the magnetograms, 3.2 Marking the magnetic anomalies centers at the trace with special markers. 4. By the request of the Customer Additional Flaw Detect Tests by nondestructive (NDT) contact methods can be executed - measuring of thickness and hardness etc. 5. The processing and interpretation of the received data is held in the Analytic Center. 6. The report and the final condition conclusion on the technical state of the pipeline including the digital maps of the detected anomalies is made. 10

THE PROCEDURE OF UNDERWATER PIPELINES INSPECTION WITH

(FIELD STAGE) EXPRESS-ANALYSIS of the contactless data Marking

(EXPRESS-ANALYSIS STAGE) AFDT (NDT) under water KMD-02D-Octopus

11 THE PROCEDURE OF UNDERWATER PIPELINES INSPECTION WITH KMD-02D-OCTOPUS Non-Contact Inspection with KMD-02D-Octopus (FIELD STAGE) EXPRESS-ANALYSIS of the contactless data Marking of the magnetic anomaly's center with underwater marker (EXPRESS-ANALYSIS STAGE) AFDT (NDT) under water KMD-02D-Octopus allows high-efficient integral evaluation of pipelines technical state. The inspection is carried out in the accordance with norms and regulations of Russian State Supervision Agency GD , GD

First operator executes visual survey of the trace with photo-video recording.

12 NON CONTACT UNDERWATER INSPECTION WITH KMD-02D-OCTOPUS FIELD STAGE (II STAGE) 1. KMD-02D-Octopus divers-operators carry out reconnaissance diving and mark the trace and prepare necessary equipment. 2. First operator executes visual survey of the trace with photo-video recording. In case of the pipeline located under the bottom or covered with a sediment the operator uses underwater trace founder to locate the pipeline. Visual survey of the underwater pipeline 3. Second operator measures the magnetic field of the pipeline using KMD-02D-Octopus. While measuring the data is automatically recorded into the flash-memory. 12 Diver-operator with underwater trace founder

for operating: THE RUSSIAN FEDERATION, LADOGA LAKE, 2014-2016 Underwater oil

13 TRACK RECORDS The diagnostics using the system KMD-02D-Octopus has been carried out on the pipelines of different types, destinations and level of readiness for operating: THE RUSSIAN FEDERATION, LADOGA LAKE, Underwater oil pipeline, ø 320 mm, Length 5800 m Underwater gas pipeline, ø 520 mm, Length 3600 m 13

14 THE SUBSEA PIPELINES INSPECTION TOOL KMD-02R-BARRACUDA KMD-02R-Barracuda system is designed to be mounted on ROV for the non-contact inspection of underwater pipelines at the depth up to 2000 m. The data from KMD-02R-Barracuda is sent by the cable of ROV to the computer of the operator in the real time, it s also recorded into the computer memory. 14

15 THE WORK FLOW OF SUBSEA PIPELINES INSPECTION WITH KMD-02R-BARRACUDA I STAGE (PREPARATION) 1. Collecting and analysis of all necessary information about the pipeline and preparing the equipment. II STAGE (FIELD) 2.1 Visual survey of the trace with photo- video- recording, 2.2 Contactless magnetometric inspection with KMD-02R-Barracuda. III STAGE (EXPRESS-ANALYSIS) VI STAGE (AFDT) V STAGE (DATA PROCESSING) 3.1 Express analysis of the magnetograms. 4. By the request of the Customer Additional Flaw Detect Tests by nondestructive (NDT) contact methods can be executed - measuring of thickness and hardness etc. 5. The processing and interpretation of the received data is held in the Analytic Center. VI STAGE (REPORT) 6. The report and the final condition conclusion on the technical state of the pipeline including the digital maps of the detected anomalies is made. 15

THE PROCEDURE OF SUBSEA PIPELINES INSPECTION WITH

KMD-02R-BARRACUDA (FIELD STAGE) EXPRESS-ANALYSIS of

the locations, selected according to the

16 THE PROCEDURE OF SUBSEA PIPELINES INSPECTION WITH KMD- 02R-BARRACUDA Non-contact Inspection with KMD-02R-BARRACUDA (FIELD STAGE) EXPRESS-ANALYSIS of the contactless data 16 Contact under water NDT in the locations, selected according to the express-analysis results as the most dangerous places for the inspected section.

17 TRACK RECORDS STAR ENERGY LTD., INDONESIA, 2017 Preparation for the inspection of Jangkar Subsea Flowline at the Natuna sea. KMD-02R Barracuda KMD-02R-Barracuda mounted on SUPER MOHAWK ROV of PT Prima ROV. 17

18 ОПЫТ PT. Prima ROV and Star Energy LTD., Indonesia, 2017 Operator controlling the ROV during the inspection, the magnetometric data watched in a real time is recorded for further analysis. flaw* 18 Magnetogram of the detected pipeline in the process of the data collecting by KMD-02R-Barracuda.

THE UNDERWATER INSPECTION TOOL KMD-02GR-DOLPHIN

KMD-02GR-Dolphin should be mounted on an ROV

19 THE UNDERWATER INSPECTION TOOL KMD-02GR-DOLPHIN The device is designed for the non-contact magnetometric pipelines inspection at the depth of up to 300 m. KMD-02GR-Dolphin should be mounted on an ROV SuperGnom type. KMD-02GR-Dolphin mounted on SuperGnom ROV is ready for the operation. 19

SuperGNOM ROV is applicable for the shallow (up to 300 m)

20 TRACK RECORDS THE RUSSIAN FEDERATION, LADOGA LAKE, 2017 Testing of KMD-02GR-Dolphin mounted on SuperGNOM ROV. SuperGNOM ROV is applicable for the shallow (up to 300 m) lake or river water conditions as well as for shallow offshore zones. 20

The device was dipped into the lake up to the depth of 115 m during the first pilot

21 TRACK RECORDS THE RUSSIAN FEDERATION, LADOGA LAKE, 2017 The aim of the pilot test is to evaluate the workability of the KMD-02GR- Doplphin mounted on SuperGNOM ROV. The device was dipped into the lake up to the depth of 115 m during the first pilot tests. The device is supplemented with the lights and can be operated in the low light conditions. 21

SCIENCE AND TECHNICAL APPROVAL New design, technological

equipment are protected by 11 Russian patents,

inspection of the technical state of steel pipelines,

executing of expertise of industrial safety, The

to the requirements of technical regulations of the

22 SCIENCE AND TECHNICAL APPROVAL New design, technological solutions and software developed for the diagnostic equipment are protected by 11 Russian patents, Application for PCT #PCT/RU2014/ Device for inspection of the technical state of steel pipelines, The company processes the License on the activity on executing of expertise of industrial safety, The Declaration of Conformity of the Customs Union TC number RU D-RU.OM02.B confirms the compliance of the devices KMD series to the requirements of technical regulations of the Customs Union TR CU 004/2011 The safety of low voltage equipment TR CU 020/2011 Electromagnetic compatibility of technical means. 22

23 REFERENCES Polyinform obsesses all necessary licenses and certificates, including The company processes the License on the activity on executing of expertise of industrial safety, GOST-R and ISO CERTIFICATES. 23

24 ADDRESS: Ligovsky ave., 254, Saint-Petersburg, Russia, Tel.: +7 (812) (812) Fax: +7 (812) URL: P O L Y I N F O R M Providing industrial and environmental safety

Survey of Underwater NDT Technologies for Offshore Assets

Survey of Underwater NDT Technologies for Offshore Assets Ayman Amer, Fadl Abdellatif, Ali Outa, Hassane Trigui, Sahejad Patel, Ameen Obedan, Fernando Diaz Ledezma, Hamad Al Saiari and Ihsan Taie, Saudi